Energy-saving hardening furnace

By introducing a motor-driven shaft and gear system into the hardening furnace, uniform heating of the grinding wheel is achieved, and the exhaust gas is treated through a filter box, thus solving the problems of uneven heat source distribution and environmental pollution, achieving energy saving and environmental protection.

CN222327884UActive Publication Date: 2025-01-10DONGGUAN JINLIWEI ABRASIVE WHEEL LTD
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Patent Information

Application Number
CN202420163025.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-23
Publication Date
2025-01-10
Estimated Expiration
2034-01-23

AI Technical Summary

Technical Problem

Existing hardening furnaces suffer from uneven heat distribution during the grinding wheel hardening process, resulting in high energy consumption and unpurified emissions, leading to environmental pollution.

Method used

An energy-saving hardening furnace was designed, which achieves uniform rotation of the grinding wheel through a motor-driven shaft and gear system, and filters the exhaust gas by combining a filter box and an exhaust fan.

Benefits of technology

It achieves uniform heating of the grinding wheel, reduces energy consumption, and reduces environmental pollution through the filter box.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222327884U_ABST
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Abstract

The utility model discloses an energy-saving hardening furnace which comprises a furnace body, a heat preservation layer is arranged in the furnace body, a first rotating shaft is rotatably connected to the interior of the furnace body, a second fixing plate is fixedly connected to the outer side of the first rotating shaft, and a fixing column is fixedly connected to the top of the second fixing plate. The grinding wheel heating device has the advantages that the motor, the second rotating shaft, the driving gear, the first rotating shaft and the driven gear are arranged, the rotating function is achieved, the first rotating shaft drives a grinding wheel to rotate, and the grinding wheel is heated evenly; by arranging a lead screw, a second fixing plate, a first fixing plate, a fixing column and a connecting hole, the fixing function is achieved, and a grinding wheel is fixed and fixedly placed in the furnace body; and by arranging the filter box, the filter plate and the exhaust fan, the waste gas treatment function is achieved, gas discharged during hardening is filtered, and pollution to the environment is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding wheel processing, in particular to an energy-saving hardening furnace. Background Art

[0002] Grinding wheel, also known as bonded abrasive, is a bonded abrasive with a certain strength and ordinary abrasives are bonded into a certain shape by a binder. It is composed of abrasives, binders and pores. Grinding wheel is the most widely used abrasive. It rotates at high speed when in use and can perform rough grinding, semi-finishing grinding and fine grinding, as well as grooving and cutting on the outer circle, inner circle, plane and various surfaces of metal or non-metal workpieces. However, the existing hardening furnace cannot rotate. When the grinding wheel is hardened, one side is close to the heat source and the other side is far away from the heat source, resulting in poor hardening effect of the resin grinding wheel and high energy consumption. In addition, the hot air generated by the hardening furnace is directly discharged, and the discharged gas is not purified and filtered, which pollutes the environment to a certain extent. Utility Model Content

[0003] The purpose of the utility model is to provide an energy-saving hardening furnace to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an energy-saving hardening furnace, comprising a furnace body, an insulation layer is provided inside the furnace body, a first rotating shaft is rotatably connected inside the furnace body, a second fixed plate is fixedly connected to the outer side of the first rotating shaft, a fixed column is fixedly connected to the top of the second fixed plate, a screw rod is rotatably connected inside the first rotating shaft, the outer side of the screw rod is threadedly connected to the first fixed plate, connection holes are provided on both sides of the first fixed plate, and a filter box is fixedly connected to one side of the furnace body.

[0005] Preferably, a second rotating shaft is rotatably connected inside the furnace body, a motor is fixedly connected to the top of the furnace body, the top of the second rotating shaft passes through the top of the furnace body and is fixedly connected to the output end of the motor, and a heating tube is provided on the outside of the second rotating shaft.

[0006] Preferably, a driving gear is disposed on the outer side of the second rotating shaft, and a driven gear is disposed on the outer side of the first rotating shaft, and the driven gear is meshedly connected with the driving gear.

[0007] Preferably, a rotating rod is rotatably connected inside the first rotating shaft, and one end of the rotating rod is fixedly connected to a second bevel gear.

[0008] Preferably, a first bevel gear is fixedly connected to the bottom of the screw rod, and the first bevel gear is meshingly connected to the second bevel gear.

[0009] Preferably, one end of the rotating rod away from the second bevel gear is fixedly connected to a rotating disk.

[0010] Preferably, a vent is provided between the filter box and the furnace body, and an exhaust fan is installed in the vent.

[0011] Preferably, a filter plate is provided inside the filter box, and an exhaust port is opened at the top of the filter box.

[0012] Preferably, a door panel is rotatably connected to one side of the furnace body, and a handle is fixedly connected to one side of the door panel.

[0013] Compared with the prior art, the utility model has the following beneficial effects: by arranging a motor, a second rotating shaft, a driving gear, a first rotating shaft, and a driven gear, a rotation function is realized, and the first rotating shaft rotates the grinding wheel, so that the grinding wheel is heated evenly; by arranging a screw rod, a second fixed plate, a first fixed plate, a fixed column, and a connecting hole, a fixing function is realized, the turntable is rotated, and the turntable rotates the second bevel gear through the rotating rod, and the second bevel gear rotates with the screw rod through the first bevel gear, and the rotation of the screw rod moves the first fixed plate to fix the grinding wheel, and the grinding wheel is fixedly placed in the furnace body; by arranging a filter box, a filter plate, and an exhaust fan, an exhaust gas treatment function is realized, and the gas discharged from hardening is filtered to reduce pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the utility model;

[0016] Figure 3 It is a schematic diagram of the enlarged structure of part A of the utility model.

[0017] In the figure: 1. furnace body; 2. insulation layer; 3. motor; 4. filter box; 5. exhaust port; 6. filter plate; 7. exhaust fan; 8. first rotating shaft; 9. second rotating shaft; 10. vent; 11. driven gear; 12. driving gear; 13. heating tube; 14. screw rod; 15. first fixing plate; 16. connecting hole; 17. second fixing plate; 18. fixing column; 19. door panel; 20. handle; 21. first bevel gear; 22. second bevel gear; 23. turntable; 24. turning rod. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figures 1 to 3 The utility model provides a technical solution: an energy-saving hardening furnace, including a furnace body 1, a heat preservation layer 2 is arranged inside the furnace body 1, and the heat loss in the furnace body 1 is prevented from being too fast. The furnace body 1 is internally rotatably connected with a first rotating shaft 8, and the outer side of the first rotating shaft 8 is fixedly connected with a second fixed plate 17, and the top of the second fixed plate 17 is fixedly connected with a fixed column 18, and the holes on the surface of the grinding wheel are placed on the surface of the second fixed plate 17 through the fixed column 18, and the inner side of the first rotating shaft 8 is rotatably connected with a screw rod 14, and the outer side of the screw rod 14 is threadedly connected with a first fixed plate 15, and the screw rod 14 rotates to move the first fixed plate 15, Slide grooves are provided on both sides of the first rotating shaft 8, and both ends of the first fixed plate 15 move in the slide grooves. The slide grooves limit the first fixed plate 15 so that the first fixed plate 15 will not rotate with the screw rod 14. Connecting holes 16 are provided on both sides of the first fixed plate 15. The first fixed plate 15 moves with the connecting holes 16, and the fixing columns 18 are inserted into the connecting holes 16 to fix the grinding wheel outside the connecting holes 16. The first rotating shaft 8 rotates with the grinding wheel to make the grinding wheel heated evenly. A filter box 4 is fixedly connected to one side of the furnace body 1 to process the gas discharged from the furnace body 1 and reduce the pollution of the gas to the environment.

[0020] Furthermore, the furnace body 1 is internally rotatably connected to a second rotating shaft 9, the top of the furnace body 1 is fixedly connected to a motor 3, the top of the second rotating shaft 9 passes through the top of the furnace body 1 and is fixedly connected to an output end of the motor 3, and the motor 3 is turned on, and the motor 3 drives the second rotating shaft 9 to rotate, and a heating tube 13 is provided on the outer side of the second rotating shaft 9, and the second rotating shaft 9 drives the heating tube 13 to rotate.

[0021] Furthermore, a driving gear 12 is provided on the outer side of the second rotating shaft 9, and the second rotating shaft 9 rotates to rotate the driving gear 12. A driven gear 11 is provided on the outer side of the first rotating shaft 8, and the driven gear 11 rotates to rotate the first rotating shaft 8. The driven gear 11 is provided with two groups, and the first rotating shaft 8 is also provided with two groups. The driven gear 11 is meshed and connected with the driving gear 12, and the driving gear 12 rotates to rotate the driven gear 11.

[0022] Furthermore, a rotating rod 24 is rotatably connected inside the first rotating shaft 8 , and one end of the rotating rod 24 is fixedly connected to the second bevel gear 22 . The rotating rod 24 rotates and drives the second bevel gear 22 to rotate as well.

[0023] Furthermore, a first bevel gear 21 is fixedly connected to the bottom of the screw rod 14 , and the rotation of the first bevel gear 21 rotates the screw rod 14 . The first bevel gear 21 is meshedly connected with the second bevel gear 22 , and the rotation of the second bevel gear 22 rotates the first bevel gear 21 .

[0024] Furthermore, one end of the rotating rod 24 away from the second bevel gear 22 is fixedly connected to the rotating disk 23 , and when the rotating disk 23 is rotated, the rotating rod 24 is rotated with the rotating disk 23 .

[0025] Furthermore, a vent 10 is provided between the filter box 4 and the furnace body 1 to facilitate gas circulation between the filter box 4 and the furnace body 1 , and an exhaust fan 7 is installed in the vent 10 to draw the gas in the furnace body 1 into the filter box 4 .

[0026] Furthermore, a filter plate 6 is provided inside the filter box 4 to filter the gas in the furnace body 1 , and an exhaust port 5 is provided on the top of the filter box 4 to discharge the filtered gas to the outside.

[0027] Furthermore, a door panel 19 is rotatably connected to one side of the furnace body 1 to facilitate opening the furnace body 1 for use, and a handle 20 is fixedly connected to one side of the door panel 19 to better open the door panel 19.

[0028] Specifically, when the utility model is used, the hole on the surface of the grinding wheel is passed through the fixing column 18 and placed on the surface of the second fixing plate 17, the turntable 23 is rotated, and the turntable 23 rotates with the second bevel gear 22 through the rotating rod 24, and the second bevel gear 22 rotates with the screw rod 14 through the first bevel gear 21, and the screw rod 14 rotates and moves the first fixing plate 15. When the first fixing plate 15 moves, the fixing column 18 enters the connecting hole 16 to fix the grinding wheel to prevent the grinding wheel from moving during hardening, and the motor 3 is turned on. The motor 3 rotates with the heating tube 13 and the driving gear 12 through the second rotating shaft 9, and the driving gear 12 rotates with the first rotating shaft 8 through the driven gear 11, and the first rotating shaft 8 rotates with the grinding wheel to uniformly harden the grinding wheel, and the exhaust fan 7 is turned on. The exhaust fan 7 draws the gas in the furnace body 1 into the filter box 4, and the gas is discharged to the outside from the exhaust port 5 after being filtered by the filter plate 6.

[0029] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0031] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An energy-saving hardening furnace, comprising a furnace body (1), characterized in that: The furnace body (1) is provided with a heat-insulating layer (2) inside, the furnace body (1) is rotatably connected to a first rotating shaft (8) inside, the outer side of the first rotating shaft (8) is fixedly connected to a second fixing plate (17), the top of the second fixing plate (17) is fixedly connected to a fixing column (18), the first rotating shaft (8) is rotatably connected to a screw rod (14) inside, the outer side of the screw rod (14) is threadedly connected to a first fixing plate (15), connecting holes (16) are provided on both sides of the first fixing plate (15), and a filter box (4) is fixedly connected to one side of the furnace body (1).

2. The energy-saving hardening furnace according to claim 1, characterized in that: A second rotating shaft (9) is rotatably connected inside the furnace body (1), a motor (3) is fixedly connected to the top of the furnace body (1), the top of the second rotating shaft (9) passes through the top of the furnace body (1) and is fixedly connected to the output end of the motor (3), and a heating tube (13) is provided on the outside of the second rotating shaft (9).

3. The energy-saving hardening furnace according to claim 2, characterized in that: A driving gear (12) is provided on the outer side of the second rotating shaft (9), and a driven gear (11) is provided on the outer side of the first rotating shaft (8), and the driven gear (11) is meshingly connected with the driving gear (12).

4. The energy-saving hardening furnace according to claim 1, characterized in that: A rotating rod (24) is rotatably connected inside the first rotating shaft (8), and one end of the rotating rod (24) is fixedly connected to a second bevel gear (22).

5. The energy-saving hardening furnace according to claim 1, characterized in that: A first bevel gear (21) is fixedly connected to the bottom of the screw rod (14), and the first bevel gear (21) is meshingly connected to a second bevel gear (22).

6. The energy-saving hardening furnace according to claim 4, characterized in that: One end of the rotating rod (24) away from the second bevel gear (22) is fixedly connected to a rotating disk (23).

7. The energy-saving hardening furnace according to claim 1, characterized in that: A ventilation opening (10) is provided between the filter box (4) and the furnace body (1), and an exhaust fan (7) is installed in the ventilation opening (10).

8. The energy-saving hardening furnace according to claim 1, characterized in that: A filter plate (6) is provided inside the filter box (4), and an exhaust port (5) is provided on the top of the filter box (4).

9. The energy-saving hardening furnace according to claim 1, characterized in that: A door panel (19) is rotatably connected to one side of the furnace body (1), and a handle (20) is fixedly connected to one side of the door panel (19).