Pearl wool grooving and waste discharging all-in-one machine

Abstract

The utility model belongs to the technical field of pearl wool processing equipment, and particularly relates to a pearl wool grooving and waste discharging all-in-one machine which comprises a machine frame, a working platform arranged on the machine frame, a material conveying mechanism, a grooving mechanism and a waste discharging mechanism, the material conveying mechanism comprises a driving roller and a driven roller which are sequentially arranged in the material conveying direction. The grooving mechanism is arranged between the driving roller and the driven roller and comprises a position adjusting assembly and a hot cutter assembly arranged on the position adjusting assembly. The waste discharge mechanism is arranged at the material outlet and comprises a waste discharge roller parallel to the driving roller and waste discharge slotting tools arranged on the waste discharge roller at intervals. According to the utility model, the waste discharge mechanism is arranged at the position of the material outlet, so that automatic waste discharge in the grooving process is realized, and the production efficiency of products is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of pearl cotton processing equipment, in particular to a pearl cotton slotting and waste discharging integrated machine. Background Art

[0002] Pearl cotton is a new type of environmentally friendly packaging material, which has many advantages such as waterproof and moisture-proof, shockproof, soundproof, heat-insulating, good plasticity, strong toughness, recyclable, environmentally friendly, and strong impact resistance. It is an ideal substitute for traditional packaging materials. Pearl cotton is usually slotted in the middle according to needs when in use. The slotting blade will be folded into corresponding shapes according to needs, such as V-shaped, U-shaped, etc., and slots of different shapes can be opened by adjusting the width between the blades. With the increase in the demand for slotted pearl cotton, manual slotting has been eliminated due to low efficiency. Automatic slotting equipment with different structures has emerged on the market. The existing automatic slotting equipment usually requires two people to operate, one person continuously feeds at the feed end, and the other person receives materials and discharges waste at the discharge end. Manual waste discharge reduces production efficiency to a certain extent, which is not conducive to mass production. Utility Model Content

[0003] In order to solve the problems in the above-mentioned background technology, the utility model provides an integrated pearl cotton slotting and waste discharge machine, which realizes automatic waste discharge by arranging a waste discharge mechanism at the material outlet position, thereby improving product production efficiency.

[0004] The utility model adopts the following technical solutions:

[0005] A pearl cotton slotting and waste discharge integrated machine comprises a frame, a working platform arranged on the frame, and a material conveying mechanism, a slotting mechanism and a waste discharge mechanism located above the working platform, wherein:

[0006] The material conveying mechanism comprises a driving roller and a driven roller which are sequentially arranged along the material conveying direction;

[0007] The slotting mechanism is arranged between the active roller and the driven roller, and the slotting mechanism comprises a position adjustment component and a hot cutting knife component arranged on the position adjustment component;

[0008] The waste discharge mechanism is arranged at the material outlet position, and comprises a waste discharge roller wheel arranged in parallel with the driving roller wheel and a waste discharge inserting knife arranged on the waste discharge roller wheel at intervals.

[0009] Furthermore, the hot cutting knife assembly includes a plurality of slotting knife strips arranged in sequence along the axial direction of the active roller, and the waste discharge knives are arranged in one-to-one correspondence with the slotting knife strips.

[0010] Furthermore, heightening blocks are fixed on both sides of the working platform, a connecting fixing plate is fixed between the two heightening blocks, a material baffle plate is fixed on the connecting fixing plate, and a plurality of axially arranged waste discharge ports are opened on the material baffle plate. The waste discharge ports are located above the waste discharge inserters and are arranged one by one.

[0011] Furthermore, a material guide plate is provided above the material baffle plate, and the material guide plate is arranged obliquely upward along the material conveying direction.

[0012] Furthermore, the waste discharge blades include a plurality of arc-shaped blades arranged along the circumferential direction, and the bending direction of the arc-shaped blades is consistent with the rotation direction of the waste discharge roller.

[0013] Furthermore, the material conveying mechanism, the slotting mechanism and the waste discharge mechanism are all connected to the frame through a lifting assembly.

[0014] Furthermore, the lifting assembly includes a transmission shaft arranged under the working platform and a first bevel gear, a second bevel gear, a vertical screw and a fixed plate arranged at both ends of the transmission shaft. The first bevel gear is fixed on the transmission shaft, the second bevel gear is meshed with the first bevel gear for transmission, the vertical screw is fixed on the upper end face of the second bevel gear, the vertical screw is connected to the fixed plate through a nut, and the material conveying mechanism, the grooving mechanism and the waste discharge mechanism are all arranged on the fixed plate.

[0015] Furthermore, one end of the transmission shaft is connected to a rotating hand wheel, and the rotating hand wheel is located outside the frame.

[0016] Furthermore, the position adjustment assembly includes a fixed column vertically fixed at the lower end of the fixed plate, an adjustment plate movably mounted on the fixed column, and an adjustment screw threadedly connected to the adjustment plate. The upper end of the adjustment screw passes through the fixed plate upward and is connected to an adjustment handwheel. The hot cutting knife assembly is fixedly set on the adjustment plate.

[0017] Furthermore, two limit columns parallel to the active roller are provided at the upper end of the frame, and limit plates are movably provided on the limit columns at intervals. The position of the limit plates on the limit columns is adjusted so that the distance between the two limit plates is adapted to the width of the material.

[0018] Compared with the prior art, the beneficial effects of the utility model are:

[0019] (1) The utility model discloses an integrated pearl cotton slotting and waste discharging machine, which arranges a waste discharging mechanism at the material outlet position. The waste discharging mechanism comprises a waste discharging roller arranged in parallel with the active roller and a waste discharging knife arranged at intervals on the waste discharging roller. The waste discharging knife is arranged in one-to-one correspondence with the slotting knife strip. The waste material cut off by the slotting knife strip is automatically discharged by the waste discharging knife, which saves the waste discharging time and can improve the production efficiency of the product.

[0020] (2) The pearl cotton slotting and waste discharge integrated machine of the utility model is provided with a material baffle plate above the waste discharge insert, and a plurality of axially arranged waste discharge ports are provided on the material baffle plate. The waste discharge ports are located above the waste discharge insert, and the waste is discharged from the waste discharge ports, thereby realizing the separation of the waste and the processed products. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 The overall structure diagram of the utility model slotting and waste discharge integrated machine (I);

[0023] Figure 2 This is the overall structural diagram of the utility model slotting and waste discharge integrated machine (II);

[0024] Figure 3 It is a structural diagram of the material conveying mechanism, slotting mechanism and waste discharge mechanism of the slotting and waste discharge integrated machine of the utility model;

[0025] Figure 4 It is a cross-sectional view of the utility model slotting and waste discharge integrated machine;

[0026] Figure 5 for Figure 4 A magnified view of part A in FIG.

[0027] Among them: 1-frame, 2-working platform, 3-active roller, 4-driven roller, 5-position adjustment assembly, 6-hot cutting knife assembly, 7-grooving knife strip, 8-waste discharge roller, 9-waste discharge insert, 10-transmission assembly, 11-heightening block, 12-connecting fixed plate, 13-material baffle plate, 131-waste discharge port, 14-material guide plate, 15-transmission shaft, 16-first bevel gear, 17-second bevel gear, 18-vertical screw, 19-fixed plate, 20-guide column, 21-linear bearing, 22-rotating hand wheel, 23-limit column, 24-limit plate, 25-material. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work belong to the protection scope of the utility model.

[0029] The following is combined with Figure 1 To Attachment Figure 3 And specific embodiments describe the present invention in detail.

[0030] like Figure 1-3 As shown, the utility model provides an integrated machine for slotting and discharging pearl cotton, including a frame 1, a working platform 2 arranged on the frame 1, and a material conveying mechanism, a slotting mechanism and a waste discharging mechanism located above the working platform 2. The material conveying mechanism is used to convey the pearl cotton to be processed forward to the bottom of the slotting mechanism. During the material conveying process, the slotting mechanism slots the upper surface of the material. When the material is conveyed to the exit position, the waste discharging mechanism works to discharge the cut waste. The material conveying mechanism includes an active roller 3 and a driven roller 4 arranged in sequence along the material conveying direction. The active roller 3 and the driven roller 4 are connected by a synchronous belt, but are not limited to being connected by a synchronous belt. The connection between the active roller 3 and the driven roller 4 can also be achieved by other transmission methods. The material is conveyed forward by the active roller 3 and the driven roller 4. The present application does not limit the number of driven rollers 4. Multiple driven rollers 4 can be connected by multiple synchronous belts to achieve stable conveying of the material.

[0031] The slotting mechanism is arranged between the active roller 3 and the driven roller 4. The slotting mechanism includes a position adjustment component 5 and a hot cutter component 6 arranged on the position adjustment component 5. The position adjustment component 5 is used to adjust the height of the hot cutter component 6, and then adjust the cutting depth of the hot cutter component 6 on the pearl cotton. The hot cutter component 6 includes a plurality of slotting blades 7 arranged in sequence along the axial direction of the active roller 3. The present application does not specifically limit the shape of the slotting blade 7, which can be a V-shaped blade, a U-shaped blade, a W-shaped blade, etc. The slotting blades 7 arranged at intervals cut a plurality of parallel grooves on the upper surface of the pearl cotton; waste discharge The mechanism is arranged at the material outlet position, and the waste discharge mechanism includes a waste discharge roller 8 arranged in parallel with the active roller 3 and a waste discharge knife 9 arranged at intervals on the waste discharge roller 8. The waste discharge knife 9 is arranged one-to-one with the slotting knife strip 7. The waste cut by the slotting knife strip 7 is automatically discharged by the waste discharge knife 9, which saves waste discharge time and can improve the production efficiency of the product; the active roller 3 and the waste discharge roller 8 are connected to the output shaft of the drive motor through a transmission assembly 10. The present application does not specifically limit the structure of the transmission assembly. Optionally, the transmission assembly 10 structure is a synchronous belt transmission structure or a chain transmission structure.

[0032] Specifically, heightening blocks 11 are fixed on both sides of the working platform 2, a connecting and fixing plate 12 is fixed between the two heightening blocks 11, a material baffle plate 13 is fixed on the connecting and fixing plate 12, a plurality of axially arranged waste discharge ports 131 are provided on the material baffle plate 13, the waste discharge ports 131 are located above the waste discharge inserts 9, and are arranged one by one, the waste cut off by the slotting blade 7 is discharged from the waste discharge ports 131, so as to realize the separation of waste and processed products.

[0033] Specifically, a material guide plate 14 is provided above the baffle plate 13 , and the material guide plate 14 is arranged upwardly and inclined along the material conveying direction. A material guide space is formed between the material guide plate 14 and the baffle plate 13 , and waste enters the material guide space from the waste discharge port 131 and is discharged outwardly under the guidance of the material guide plate 14 .

[0034] Specifically, the waste discharge blade 9 includes a plurality of arc blades arranged in the circumferential direction, and the bending direction of the arc blades is consistent with the rotation direction of the waste discharge roller 8. During the waste discharge process, the arc blades contact the lower surface of the waste, and the plurality of arc blades arranged in the circumferential direction push the waste to the waste discharge port, and the waste gradually enters the material guide space and is finally discharged from the material guide space.

[0035] Specifically, the material conveying mechanism, the slotting mechanism and the waste discharge mechanism are all connected to the frame 1 through the lifting assembly, so that the material conveying mechanism, the slotting mechanism and the waste discharge mechanism can be lifted and lowered to achieve slotting and cutting of materials of different thicknesses. The lifting assembly includes a transmission shaft 15 arranged below the working platform 2 and a first bevel gear 16, a second bevel gear 17, a vertical screw 18 and a fixed plate 19 arranged at both ends of the transmission shaft 15, the first bevel gear 16 is fixed on the transmission shaft 15, the second bevel gear 17 is meshed with the first bevel gear 16 for transmission, the vertical screw 18 is fixed to the upper end surface of the second bevel gear 17, the vertical screw 18 is connected to the fixed plate 19 through a nut, the material conveying mechanism, the slotting mechanism and the waste discharge mechanism are all arranged on the fixed plate 19, the rotation of the vertical screw 18 drives the nut to move up and down, and the up and down movement of the nut drives the fixed plate 19 to move up and down, thereby realizing the up and down movement of the material conveying mechanism, the slotting mechanism and the waste discharge mechanism. Of course, the lifting components of the present application are not limited to this. Technical personnel in this field can select appropriate lifting components according to actual working conditions. As long as the lifting and lowering movements of the material conveying mechanism, the grooving mechanism and the waste discharge mechanism can be realized, they all fall within the protection scope of the present utility model.

[0036] Specifically, at least one guide column 20 is respectively provided on the front and rear sides of each vertical screw 18, and the guide column 20 is fixed on the frame 1. A linear bearing 21 cooperating with the guide column 20 is fixed on the fixed plate 19. Through the cooperation between the linear bearing 21 and the guide column 20, the fixed plate 19 can move up and down stably, thereby realizing the stable lifting and lowering movement of the material conveying mechanism, the grooving mechanism and the waste discharge mechanism.

[0037] Specifically, one end of the transmission shaft 15 is connected to a rotating hand wheel 22, which is located on the outside of the frame 1. By operating the rotating hand wheel 22 on the outside of the frame 1, the height of the material conveying mechanism, the slotting mechanism and the waste discharge mechanism can be adjusted, which is convenient to operate.

[0038] Specifically, the position adjustment assembly 5 for adjusting the height of the hot cutter assembly 6 includes a fixed column vertically fixed at the lower end of the fixed plate 19, an adjustment plate movably mounted on the fixed column, and an adjustment screw (not shown in the figure) threadedly connected to the adjustment plate. The upper end of the adjustment screw passes through the fixed plate upward and is connected to an adjustment handwheel. The hot cutter assembly is fixed on the adjustment plate, thereby realizing the up and down movement of the hot cutter assembly 6.

[0039] Specifically, two limit posts 23 are parallel to the active roller 3 at the upper end of the frame 1, and limit plates 24 are movably arranged on the limit posts 23. The position of the limit plates 24 on the limit posts 23 is adjusted so that the distance between the two limit plates 24 is adapted to the width of the material. When processing materials of different widths, the position of the materials can be limited by adjusting the distance between the two limit plates 24, so as to avoid position deviation of the materials during forward conveying, which may lead to the production of defective products.

[0040] The utility model is further described above with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the utility model. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the utility model.

Claims

1. A pearl cotton slotting and waste discharge integrated machine, characterized in that: The invention comprises a frame, a working platform arranged on the frame, and a material conveying mechanism, a slotting mechanism and a waste discharge mechanism located above the working platform, wherein: The material conveying mechanism comprises a driving roller and a driven roller which are arranged in sequence along the material conveying direction; The slotting mechanism is arranged between the active roller and the driven roller, and the slotting mechanism comprises a position adjustment component and a hot cutting knife component arranged on the position adjustment component; The waste discharge mechanism is arranged at the material outlet position, and the waste discharge mechanism comprises a waste discharge roller arranged in parallel with the active roller and a waste discharge knife arranged at intervals on the waste discharge roller.

2. The pearl cotton slotting and waste discharge integrated machine according to claim 1 is characterized in that: The hot cutting knife assembly comprises a plurality of slotting knife strips which are sequentially arranged along the axial direction of the active roller, and the waste discharge knives are arranged in one-to-one correspondence with the slotting knife strips.

3. The pearl cotton slotting and waste discharge integrated machine according to claim 1 is characterized in that: Heightening blocks are fixed on both sides of the working platform, a connecting and fixing plate is fixed between the two heightening blocks, a material baffle plate is fixed on the connecting and fixing plate, a plurality of axially arranged waste discharge ports are opened on the material baffle plate, the waste discharge ports are located above the waste discharge inserters and are arranged one by one.

4. The pearl cotton slotting and waste discharge integrated machine according to claim 3 is characterized in that: A material guide plate is also provided above the material baffle plate, and the material guide plate is arranged obliquely upward along the material conveying direction.

5. The pearl cotton slotting and waste discharge integrated machine according to claim 1 is characterized in that: The waste discharge blades include a plurality of arc-shaped blades arranged along the circumferential direction, and the bending direction of the arc-shaped blades is consistent with the rotation direction of the waste discharge roller.

6. The pearl cotton slotting and waste discharge integrated machine according to claim 1, characterized in that: The material conveying mechanism, slotting mechanism and waste discharge mechanism are all connected to the frame through a lifting assembly.

7. The EPE slotting and waste discharge integrated machine according to claim 6 is characterized in that: The lifting assembly includes a transmission shaft arranged under the working platform and a first bevel gear, a second bevel gear, a vertical screw and a fixed plate arranged at both ends of the transmission shaft, the first bevel gear is fixed on the transmission shaft, the second bevel gear is meshed with the first bevel gear for transmission, the vertical screw is fixed on the upper end surface of the second bevel gear, the vertical screw is connected to the fixed plate through a nut, and the material conveying mechanism, the slotting mechanism and the waste discharge mechanism are all arranged on the fixed plate.

8. The EPE slotting and waste discharge integrated machine according to claim 7, characterized in that: One end of the transmission shaft is connected with a rotating hand wheel, and the rotating hand wheel is located outside the frame.

9. The EPE slotting and waste discharge integrated machine according to claim 7, characterized in that: The position adjustment assembly includes a fixed column vertically fixed at the lower end of the fixed plate, an adjustment plate movably mounted on the fixed column, and an adjustment screw threadedly connected to the adjustment plate. The upper end of the adjustment screw passes through the fixed plate upward and is connected to an adjustment handwheel. The hot cutting knife assembly is fixedly arranged on the adjustment plate.

10. The EPE slotting and waste discharge integrated machine according to claim 1, characterized in that: Two limit columns parallel to the active roller are arranged at the upper end of the frame, and limit plates are movably arranged on the limit columns at intervals. The position of the limit plates on the limit columns is adjusted so that the distance between the two limit plates is adapted to the width of the material.

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