Adjustable slitting device for photovoltaic module processing
By designing a photovoltaic module processing device with a driving motor and pulley, automatic adjustment of cutting blade spacing and height is achieved, solving the problems of cumbersome adjustment and low automation in traditional slitting devices, and improving processing efficiency and automation in a high degree .
Patent Information
- Application Number
- CN202420948906.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The adjustment process of traditional photovoltaic module processing and slitting devices is cumbersome, inefficient and low degree of automation, resulting in high processing efficiency and cost.
An adjustable slitting device including a roof plate, a drive motor, a pulley, a cutting blade and a rotating handle was designed. By driving the motor to drive the pulley and worm to rotate, the automatic adjustment of the height and spacing of the cutting blade is achieved, simplifying the traditional manual adjustment process. , improves slitting efficiency and achieves high automation.
It realizes rapid and accurate adjustment of the spacing and height of the cutting blade of the photovoltaic module, improves slitting efficiency, saves labor costs, and improves work efficiency.
Smart Images

Figure CN222328678U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component processing, in particular to an adjustable cutting device for photovoltaic component processing. Background Art
[0002] Photovoltaic module processing and slitting is a key step in the photovoltaic manufacturing process. It involves cutting silicon wafers or other materials into sizes suitable for making solar cells. During the processing and slitting process, the raw materials first need to be pre-treated, such as cleaning and etching, to remove impurities and oxide layers on the surface to ensure the accuracy and quality of the cutting.
[0003] Traditional slitting devices often have problems such as complicated adjustment process, low efficiency and low automation. In order to solve these problems, the utility model proposes an adjustable slitting device for photovoltaic module processing. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an adjustable cutting device for photovoltaic component processing.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an adjustable slitting device for processing photovoltaic modules, comprising a top plate, the top plate is fixedly connected with a mounting seat 1, the mounting seat 1 is fixedly connected with a driving motor 1, the output end of the driving motor 1 is fixedly connected with a driving shaft, the driving shaft is fixedly connected with a pulley 1, the pulley 1 is connected with a pulley 2 through a belt, the pulley 2 is slidably connected with an extension shaft, the extension shaft is fixedly connected with a limiting rod, the limiting rod is slidably connected with the pulley 2, the extension shaft is fixedly connected with a cutting blade, the top plate is rotatably connected with a threaded rod 1, the threaded rod 1 is fixedly connected with a connecting shaft, the threaded rod 1 is fixedly connected with a rotating handle, the top plate is provided with a slide groove, the slide groove is slidably connected with a slider, the slider is threadedly connected with the threaded rod 1, the slider is hinged with a connecting rod, the connecting rod is hinged with the extension shaft, the top plate is fixedly connected with a fixed block 1, the fixed block 1 is fixedly connected with a connecting block, and the connecting block is hinged with the connecting rod.
[0006] As a further description of the above technical solution:
[0007] The top plate is fixedly connected to a connecting frame, the connecting frame is fixedly connected to a mounting seat 2, the mounting seat 2 is fixedly connected to a driving motor 2, the output end of the driving motor 2 is fixedly connected to a worm, two groups of worms are provided, both groups of worms are rotatably connected to the connecting frame, one group of worms is fixedly connected to a pulley 3, the other group of worms is fixedly connected to a pulley 4, the pulley 4 and the pulley 3 are connected by a belt, the worm is meshed with a worm wheel, the connecting frame is fixedly connected to a fixing block 2, the fixing block 2 is rotatably connected to the worm wheel, the top plate is rotatably connected to a threaded rod 2, and the threaded rod 2 is threadedly connected to the worm wheel.
[0008] As a further description of the above technical solution:
[0009] The connecting frame is fixedly connected with a workbench, and the workbench is provided with a guide groove, and the guide groove is slidably connected with the second threaded rod.
[0010] As a further description of the above technical solution:
[0011] The workbench is fixedly connected with a tripod, and the tripod is evenly arranged at the lower end of the top plate.
[0012] As a further description of the above technical solution:
[0013] The driving shaft is rotatably connected to a fixed block, the driving shaft is rotatably connected to a top plate, and the extension shaft is slidably connected to a fixed block.
[0014] As a further description of the above technical solution:
[0015] There are two groups of threaded rods in total. The threaded rods are arranged at both ends of the connecting shaft, and the threads on the two groups of threaded rods are arranged in opposite directions.
[0016] As a further description of the above technical solution:
[0017] The belt pulley 1 and the belt pulley 2 are each provided with two groups, and the belt pulley 1 is symmetrically arranged on the driving shaft.
[0018] The utility model has the following beneficial effects:
[0019] 1. In the utility model, the staff drives the threaded rod and the connecting shaft by turning the rotating handle, thereby driving the slider to slide in the slide groove, and finally realizing the regulation of the spacing of the cutting blades. The adjustable spacing enables the device to perform fast and accurate slitting operations according to the required size and processing requirements of the photovoltaic modules.
[0020] 2. In the utility model, by starting the driving motor 2, the pulley 3 and the pulley 4 can be driven to rotate, and then the worm and the worm wheel are driven to rotate, and finally the top plate is raised or lowered to achieve the purpose of adjusting the height of the cutting blade. Then, by starting the driving motor 1 to drive the cutting blade to rotate, not only the traditional manual adjustment process is simplified and the adjustment efficiency is improved, but also the entire slitting process is highly automated, which greatly saves labor costs and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 A schematic diagram of the three-dimensional structure of an adjustable slitting device for photovoltaic module processing proposed by the utility model Figure 1 ;
[0022] Figure 2 A schematic diagram of the three-dimensional structure of an adjustable slitting device for photovoltaic module processing proposed by the utility model Figure 2 ;
[0023] Figure 3 This is a partial three-dimensional structural schematic diagram of an adjustable slitting device for photovoltaic module processing proposed by the utility model;
[0024] Figure 4 for Figure 1 Enlarged schematic diagram at point A in the middle.
[0025] Legend:
[0026] 1. Top plate; 2. Mounting seat 1; 3. Drive motor 1; 4. Drive shaft; 5. Pulley 1; 6. Pulley 2; 7. Extension shaft; 8. Limit rod; 9. Fixed block 1; 10. Cutting blade; 11. Threaded rod 1; 12. Connecting shaft; 13. Rotating handle; 14. Slider; 15. Slide; 16. Connecting rod; 17. Connecting frame; 18. Mounting seat 2; 19. Drive motor 2; 20. Pulley 3; 21. Pulley 4; 22. Worm; 23. Fixed block 2; 24. Worm wheel; 25. Threaded rod 2; 26. Guide groove; 27. Workbench; 28. Tripod; 29. Connecting block. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Reference Figure 1-Figure 4, the utility model provides an embodiment: an adjustable slitting device for processing photovoltaic modules, including a top plate 1, the top plate 1 is fixedly connected to a mounting seat 2, the mounting seat 2 is fixedly connected to a driving motor 3, the output end of the driving motor 3 is fixedly connected to a driving shaft 4, the driving shaft 4 is fixedly connected to a pulley 5, the pulley 5 is connected to a pulley 6 through a belt, the pulley 6 is slidably connected to an extension shaft 7, the extension shaft 7 is fixedly connected to a limiting rod 8, the limiting rod 8 is slidably connected to the pulley 2 6, the extension shaft 7 is fixedly connected to a cutting blade 10, the top plate 1 is rotatably connected to a threaded rod 11, the threaded rod 11 is fixedly connected to a connecting shaft 12, the threaded rod 11 is fixedly connected to There is a rotating handle 13, and the top plate 1 is provided with a slide groove 15. The slide groove 15 is slidably connected with a slider 14. The slider 14 is threadedly connected to a threaded rod 11. The slider 14 is hinged with a connecting rod 16. The connecting rod 16 is hinged with an extension shaft 7. The top plate 1 is fixedly connected with a fixed block 9. The fixed block 9 is fixedly connected with a connecting block 29. The connecting block 29 is hinged with the connecting rod 16. The staff drives the threaded rod and the connecting shaft 12 by rotating the rotating handle 13, and then drives the slider 14 to slide in the slide groove 15, and finally realizes the regulation of the spacing of the cutting blades 10. The adjustable spacing enables the device to perform fast and accurate cutting operations according to the required size and processing requirements of the photovoltaic components.
[0029] The top plate 1 is fixedly connected to a connecting frame 17, the connecting frame 17 is fixedly connected to a mounting seat 2 18, the mounting seat 2 18 is fixedly connected to a driving motor 2 19, the output end of the driving motor 2 19 is fixedly connected to a worm 22, and there are two groups of worms 22, both of which are rotatably connected to the connecting frame 17, one group of worms 22 is fixedly connected to a pulley 3 20, and the other group of worms 22 is fixedly connected to a pulley 4 21, the pulley 4 21 and the pulley 3 20 are connected by a belt, the worm 22 is meshed with a worm wheel 24, the connecting frame 17 is fixedly connected to a fixed block 23, the fixed block 23 is rotatably connected to the worm wheel 24, the top plate 1 is rotatably connected to a threaded rod 25, and the threaded rod 26 is rotatably connected to the top plate 1. The threaded rod 25 is threadedly connected to the worm gear 24, the connecting frame 17 is fixedly connected to the workbench 27, the workbench 27 is provided with a guide groove 26, the guide groove 26 is slidably connected to the threaded rod 25, the workbench 27 is fixedly connected to a tripod 28, the tripod 28 is evenly arranged at the lower end of the top plate 1, the drive shaft 4 is rotatably connected to the fixed block 9, the drive shaft 4 is rotatably connected to the top plate 1, the extension shaft 7 is slidably connected to the fixed block 9, there are two groups of threaded rods 11, the threaded rods 11 are arranged at both ends of the connecting shaft 12, the threads on the two groups of threaded rods 11 are arranged in opposite directions, there are two groups of pulleys 15 and pulley 26, and the pulley 5 is symmetrically arranged on the drive shaft 4.
[0030] Working principle: First, the staff puts the photovoltaic module on the workbench 27, and then rotates the rotating handle 13 to drive the threaded rod 11 to rotate, the threaded rod 11 drives the connecting shaft 12 to rotate, the connecting shaft 12 drives another set of threaded rods 11 to rotate, the threaded rod 11 rotates to make the slider 14 slide inside the slide groove 15, the slider 14 drives the connecting rod 16 to rotate, the connecting rod 16 drives the extension shaft 7 to move, and the extension shaft 7 drives the cutting blade 10 to move. At this point, the spacing between the cutting blades 10 is adjusted to facilitate the slitting of the photovoltaic module according to the needs, and then, the drive motor 2 19 is started to drive the pulley 3 20 to rotate. , pulley three 20 drives pulley four 21 to rotate, pulley three 20 and pulley four 21 simultaneously drive worm 22 to rotate, worm 22 drives worm wheel 24 to rotate, rotation of worm wheel 24 drives threaded rod two 25 to rise or fall, threaded rod two 25 drives top plate 1 up or down, so as to realize the height adjustment of cutting blade 10, finally, by starting driving motor one 3 to drive pulley one 5 to rotate, pulley one 5 drives pulley two 6 to rotate, pulley two 6 drives extension shaft 7 and limit rod 8 to rotate, extension shaft 7 drives cutting blade 10 to rotate, so as to realize automatic cutting of photovoltaic modules, save manpower and improve work efficiency.
[0031] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adjustable slitting device for processing photovoltaic modules, comprising a top plate (1), characterized in that: The top plate (1) is fixedly connected to a mounting seat (2), the mounting seat (2) is fixedly connected to a driving motor (3), the output end of the driving motor (3) is fixedly connected to a driving shaft (4), the driving shaft (4) is fixedly connected to a pulley (5), the pulley (5) is connected to a pulley (6) via a belt, the pulley (6) is slidably connected to an extension shaft (7), the extension shaft (7) is fixedly connected to a limiting rod (8), the limiting rod (8) is slidably connected to the pulley (6), the extension shaft (7) is fixedly connected to a cutting blade (10), the top plate (1) is rotatably connected to a threaded Rod 1 (11), the threaded rod 1 (11) is fixedly connected to a connecting shaft (12), the threaded rod 1 (11) is fixedly connected to a rotating handle (13), the top plate (1) is provided with a slide groove (15), the slide groove (15) is slidably connected to a slider (14), the slider (14) is threadedly connected to the threaded rod 1 (11), the slider (14) is hinged to a connecting rod (16), the connecting rod (16) is hinged to the extension shaft (7), the top plate (1) is fixedly connected to a fixing block 1 (9), the fixing block 1 (9) is fixedly connected to a connecting block (29), and the connecting block (29) is hinged to the connecting rod (16).
2. The adjustable slitting device for photovoltaic module processing according to claim 1, characterized in that: The top plate (1) is fixedly connected to a connecting frame (17), the connecting frame (17) is fixedly connected to a second mounting seat (18), the second mounting seat (18) is fixedly connected to a second drive motor (19), the output end of the second drive motor (19) is fixedly connected to a worm (22), the worm (22) is provided with two groups, both groups of the worm (22) are rotatably connected to the connecting frame (17), one group of the worm (22) is fixedly connected to a third pulley (20), and the other group of the worm (22) is fixedly connected to a third pulley (20). A group of the worm gears (22) are fixedly connected to a pulley four (21), the pulley four (21) and the pulley three (20) are connected via a belt, the worm gear (22) is meshed with a worm wheel (24), the connecting frame (17) is fixedly connected to a fixed block two (23), the fixed block two (23) is rotatably connected to the worm wheel (24), the top plate (1) is rotatably connected to a threaded rod two (25), the threaded rod two (25) is threadedly connected to the worm wheel (24).
3. The adjustable slitting device for photovoltaic module processing according to claim 2, characterized in that: The connecting frame (17) is fixedly connected to a workbench (27), and the workbench (27) is provided with a guide groove (26), and the guide groove (26) is slidably connected to the second threaded rod (25).
4. The adjustable slitting device for photovoltaic module processing according to claim 3, characterized in that: The workbench (27) is fixedly connected with a tripod (28), and the tripod (28) is evenly arranged at the lower end of the top plate (1).
5. The adjustable slitting device for photovoltaic module processing according to claim 4, characterized in that: The driving shaft (4) is rotatably connected to the fixing block (9), the driving shaft (4) is rotatably connected to the top plate (1), and the extension shaft (7) is slidably connected to the fixing block (9).
6. The adjustable slitting device for photovoltaic module processing according to claim 5, characterized in that: There are two groups of threaded rods (11) in total. The threaded rods (11) are arranged at both ends of the connecting shaft (12), and the threads on the two groups of threaded rods (11) are arranged in opposite directions.
7. The adjustable slitting device for photovoltaic module processing according to claim 6, characterized in that: The belt pulley 1 (5) and the belt pulley 2 (6) are each provided with two groups, and the belt pulley 1 (5) is symmetrically arranged on the driving shaft (4).