Material preparation device for silicone rubber kneading
By designing an automated material preparation device, the problem of manual operation during the feeding process of the silicone rubber kneader was solved, realizing automated feeding, reducing the labor intensity of workers and improving efficiency.
Patent Information
- Application Number
- CN202421207888.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The feeding process of existing silicone rubber kneaders requires manual operation, resulting in high labor intensity and wasted manpower.
A material preparation device was designed, which includes an auger feeder, a telescopic component, a cutting tool, a frame, a traversing component, a lifting component, an adsorption plate, and a vacuum component. The device automatically cuts open the material bag and pours the contents into the hopper through automated operation, thus achieving automatic feeding.
The automatic material preparation of the silicone rubber kneader has been realized, which reduces the labor intensity of workers, saves manpower, and improves the feeding efficiency.
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Figure CN222328728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding materials for a silicone rubber kneading machine, in particular to a material preparation device for silicone rubber kneading. Background Art
[0002] Silicone rubber kneading machine is an ideal equipment for mixing, kneading, crushing, dispersing, and repolymerizing various high-viscosity elastic-plastic materials into various chemical products. It has the advantages of uniform mixing, no dead angle, and high kneading efficiency. It is specially designed for the characteristics of silicone rubber and mold glue. The mixing form and structure are ideal equipment for kneading silicone rubber and mold glue. The main structure consists of several parts such as kneading part, machine base part, hydraulic system, transmission system and electronic control system. During the use of silicone rubber kneading machine, auger conveyor is usually used for feeding operation.
[0003] When the existing auger conveyor is performing the loading operation, the bag needs to be cut open, and then the workers put the materials in the bag into the hopper, and then the materials are conveyed to the inner side of the silicone meshing machine through the auger conveyor. When the material in the hopper is consumed to a certain amount, the workers are required to dump the materials. The whole process requires workers to operate beside, and the materials cannot be prepared automatically, which not only increases the labor intensity of the workers, but also wastes manpower. Therefore, a silicone rubber kneading preparation device is proposed. Utility Model Content
[0004] The utility model is a material preparation device for kneading silicone rubber, which is proposed to solve the shortcomings in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a silicone rubber kneading preparation device, comprising a silicone rubber kneading machine body, an auger feeder is provided on one side of the silicone rubber kneading machine body, and the discharge end of the auger feeder is fixedly connected with the feed end of the silicone rubber kneading machine body, telescopic components are installed on both sides of the hopper of the auger feeder, and knives are fixedly installed on the movable ends of the two telescopic components; a frame is provided on one side of the silicone rubber kneading machine body, a transverse movement component is installed on the frame, a lifting component is installed on the movable end of the transverse movement component, an adsorption plate is fixedly installed on the movable end of the lifting component, and a vacuum assembly is installed between the adsorption plate and the transverse movement component; a rubber pad is fixedly embedded at the bottom of the adsorption plate, a plurality of air holes are opened at the bottom of the rubber pad, and the air holes pass through the bottom of the rubber pad and extend to the interior of the adsorption plate.
[0006] Furthermore, the two telescopic components each include a telescopic cylinder and a limit rod, and the telescopic cylinder is fixedly mounted on an outer wall of one side of the hopper of the auger loader, the movable end of the telescopic cylinder penetrates the hopper setting of the auger loader and is fixedly connected to the tool, and the limit rod penetrates the hopper setting of the auger loader and is slidably connected thereto, the limit rod is fixedly connected to the tool, and the limit rod cooperates with the hopper of the auger loader to have a limiting effect, which can ensure the stability of the tool movement.
[0007] Furthermore, the transverse movement assembly includes a motor, and the motor is fixedly mounted on an outer wall of one side of the frame. The driving end of the motor is fixedly connected to a screw rod, and the screw rod passes through the outer wall of the frame and extends to the interior and is rotatably connected thereto. A sliding seat is threadedly sleeved on the outer surface of the screw rod, which can drive the lifting assembly, adsorption plate and other components to move laterally.
[0008] Furthermore, the slide is slidably connected to the frame, and the frame has a limiting effect on the slide, which can ensure the stability of the movement of the slide.
[0009] Furthermore, the lifting assembly includes a lifting cylinder and a sliding rod, and the lifting cylinder is fixedly installed on the top of the sliding seat, the movable end of the lifting cylinder passes through the sliding seat and is fixedly connected to the adsorption plate, and the sliding rod passes through the sliding seat and is slidably connected thereto, the sliding rod is fixedly connected to the adsorption plate, and can control the rise or fall of the adsorption plate, and the cooperation between the sliding rod and the sliding seat can ensure the stability of the rise or fall of the adsorption plate.
[0010] Furthermore, the vacuum pump assembly includes a vacuum pump, and the vacuum pump is fixedly mounted on an outer wall of one side of the slide seat, and a hose is fixedly connected between the input end of the vacuum pump and the adsorption plate to facilitate vacuuming the adsorption plate.
[0011] Beneficial effects of the utility model:
[0012] When the utility model is in use, the silicone rubber kneading material preparation device, through the arranged auger feeder, telescopic component, knife, frame, transverse movement component, lifting component, adsorption plate, vacuum component, rubber pad and air hole, can stack the bags filled with materials on the pallet in order when feeding, and then place them in the designated position, and then automatically dump the materials in the bags into the hopper of the auger conveyor. It can automatically prepare materials without the need for workers to operate beside all the time, which can not only reduce the labor intensity of workers, but also save manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for use in the description of the specific implementation methods. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0014] Figure 1 : The front view of the utility model;
[0015] Figure 2 : Schematic diagram of the connection between the telescopic assembly and the tool of the utility model;
[0016] Figure 3 : A partial stereogram of the utility model;
[0017] Figure 4 : The pore position display diagram of the utility model.
[0018] The reference numerals are as follows:
[0019] 1. Silicone rubber kneading machine body; 2. Auger loader; 3. Lifting cylinder; 4. Cutting tool; 5. Telescopic cylinder; 6. Frame; 7. Limit rod; 8. Vacuum pump; 9. Hose; 10. Adsorption plate; 11. Sliding rod; 12. Sliding seat; 13. Screw; 14. Motor; 15. Rubber pad; 16. Air hole. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] like Figures 1 to 4As shown, it relates to a material preparation device for silicone rubber kneading, including a silicone rubber kneading machine body 1, a screw loader 2 is provided on one side of the silicone rubber kneading machine body 1, and the discharge end of the screw loader 2 is fixedly connected with the feed end of the silicone rubber kneading machine body 1, telescopic components are installed on both sides of the hopper of the screw loader 2, and the movable ends of the two telescopic components are fixedly installed with tools 4, and the two telescopic components include a telescopic cylinder 5 and a limit rod 7, and the telescopic cylinder 5 is fixedly installed on the outer wall of one side of the hopper of the screw loader 2, the movable end of the telescopic cylinder 5 penetrates the hopper setting of the screw loader 2 and is fixedly connected with the tool 4, and the limit rod 7 penetrates the hopper setting of the screw loader 2 and is slidably connected thereto, the limit rod 7 is fixedly connected to the tool 4, when the bag filled with material is pierced by the tool 3, the telescopic cylinder 5 drives the tool 4 to move, so that the bag can be cut open, which is conducive to the material falling into the hopper of the screw loader 2.
[0022] A frame 6 is provided on one side of the silicone rubber kneading machine body 1, and a traverse assembly is installed on the frame 6. A lifting assembly is installed on the movable end of the traverse assembly. A suction plate 10 is fixedly installed on the movable end of the lifting assembly. A vacuum assembly is installed between the suction plate 10 and the traverse assembly. The traverse assembly includes a motor 14, and the motor 14 is fixedly installed on the outer wall of one side of the frame 6. A screw rod 13 is fixedly connected to the driving end of the motor 14, and the screw rod 13 extends through the outer wall of the frame 6 to the inside and is rotatably connected thereto. The outer surface of the screw rod 13 is threadedly sleeved with The slide 12 is slidably connected to the frame 6, the lifting assembly includes a lifting cylinder 3 and a sliding rod 11, and the lifting cylinder 3 is fixedly installed on the top of the slide 12, the movable end of the lifting cylinder 3 passes through the slide 12 and is fixedly connected to the adsorption disk 10, and the sliding rod 11 passes through the slide 12 and is slidably connected thereto, the sliding rod 11 is fixedly connected to the adsorption disk 10, and the motor 14 is started to drive the screw rod 13 to rotate, thereby driving the slide 12 to move, and the lifting cylinder 3 and the adsorption disk 10 can be driven to move through the slide 12.
[0023] A rubber pad 15 is fixedly embedded at the bottom of the adsorption disk 10, and a plurality of air holes 16 are opened at the bottom of the rubber pad 15, and the air holes 16 extend through the bottom of the rubber pad 15 to the inside of the adsorption disk 10. The vacuum assembly includes a vacuum pump 8, and the vacuum pump 8 is fixedly installed on one side outer wall of the slide 12, and a hose 9 is fixedly passed through the input end of the vacuum pump 8 and the adsorption disk 10. During the vacuum operation, the vacuum pump 8 is started, and the vacuum pump 8 vacuums the adsorption disk 10 through the hose 9, so that adsorption force can be generated through the air holes 16.
[0024] Working principle: When loading, the bags filled with materials are stacked on the pallet in order, and then placed in the designated position. Then the lifting cylinder 3 drives the adsorption plate 10 to descend until the adsorption plate 10 abuts against the top bag, and then the vacuum pump 8 is started. The vacuum pump 8 evacuates the adsorption plate 10 through the hose 9, so that the top bag is adsorbed and fixed through the air hole 16. Then the lifting cylinder 3 drives the adsorption plate 10 to rise, thereby lifting the bag filled with materials. Then the motor 14 drives the screw rod 13 to rotate, and the screw rod 13 drives the slide 12 to move to the side of the auger feeder 2, thereby driving the bag filled with materials to move to the side through various components. The top of the hopper of the auger loader 2, and then the lifting cylinder 3 drives the suction plate 10 to descend, thereby driving the bag filled with the material to descend until the tool 4 pierces the bag, and then the telescopic cylinder 5 drives the tool 4 to move, so that the bag can be cut open, so that the material falls into the hopper of the auger loader 2 under the action of gravity, and then the lifting cylinder 3 drives the broken bag to rise, and then the transverse movement assembly drives the broken bag to one side through various components until it moves to the set position, and then the air inlet and outlet of the vacuum pump 8 are switched to release the adsorption force on the suction plate 10. At this time, the broken bag automatically falls off, and then the components are reset.
[0025] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to only specific implementation methods. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A material preparation device for kneading silicone rubber, comprising a silicone rubber kneading machine body (1), characterized in that: An auger loader (2) is provided on one side of the silicone rubber kneading machine body (1), and the discharge end of the auger loader (2) is fixedly connected to the feed end of the silicone rubber kneading machine body (1), and telescopic components are installed on both sides of the hopper of the auger loader (2), and knives (4) are fixedly installed on the movable ends of the two telescopic components; A frame (6) is provided on one side of the silicone rubber kneading machine body (1), a lateral movement assembly is installed on the frame (6), a lifting assembly is installed on the movable end of the lateral movement assembly, a suction plate (10) is fixedly installed on the movable end of the lifting assembly, and a vacuum assembly is installed between the suction plate (10) and the lateral movement assembly; A rubber pad (15) is fixedly embedded at the bottom of the adsorption disk (10), and a plurality of air holes (16) are provided at the bottom of the rubber pad (15), and the air holes (16) penetrate the bottom of the rubber pad (15) and extend to the interior of the adsorption disk (10).
2. A silicone rubber kneading material preparation device according to claim 1, characterized in that: The two telescopic assemblies each comprise a telescopic cylinder (5) and a limit rod (7), and the telescopic cylinder (5) is fixedly mounted on an outer wall of a hopper of the auger loader (2), the movable end of the telescopic cylinder (5) passes through the hopper of the auger loader (2) and is fixedly connected to the tool (4), and the limit rod (7) passes through the hopper of the auger loader (2) and is slidably connected thereto, and the limit rod (7) is fixedly connected to the tool (4).
3. The material preparation device for kneading silicone rubber according to claim 1, characterized in that: The transverse movement assembly comprises a motor (14), and the motor (14) is fixedly mounted on an outer wall of one side of the frame (6); a driving end of the motor (14) is fixedly connected to a screw rod (13), and the screw rod (13) passes through the outer wall of the frame (6) and extends to the inside and is rotatably connected thereto; a sliding seat (12) is threadedly sleeved on the outer surface of the screw rod (13).
4. A material preparation device for kneading silicone rubber according to claim 3, characterized in that: The sliding seat (12) is slidably connected to the frame (6).
5. A material preparation device for kneading silicone rubber according to claim 4, characterized in that: The lifting assembly comprises a lifting cylinder (3) and a sliding rod (11), wherein the lifting cylinder (3) is fixedly mounted on the top of a sliding seat (12), the movable end of the lifting cylinder (3) passes through the sliding seat (12) and is fixedly connected to the adsorption plate (10), and the sliding rod (11) passes through the sliding seat (12) and is slidably connected thereto, and the sliding rod (11) is fixedly connected to the adsorption plate (10).
6. A material preparation device for kneading silicone rubber according to claim 5, characterized in that: The vacuum pump assembly comprises a vacuum pump (8), and the vacuum pump (8) is fixedly mounted on an outer wall of one side of the slide seat (12), and a hose (9) is fixedly connected between the input end of the vacuum pump (8) and the adsorption plate (10).