Online dust extraction device for cleaning tire mold

Abstract

The utility model discloses an on-line dust extraction device for cleaning a tire mold, which comprises a movable cleaning trolley, a rotatable lifting frame is arranged at the front end of the cleaning trolley, an exchange cleaning mechanism is arranged on the lifting frame, the exchange cleaning mechanism comprises a transverse frame, and a dust extraction assembly and a cleaning assembly are respectively arranged at two ends of the transverse frame. The dust suction assembly comprises a dust suction box rotationally arranged at one end of the transverse frame, a rotating arm is rotationally arranged at the top of the dust suction box, and a dust suction head is rotationally arranged at the top of the rotating arm; by means of the online dust suction device, the cleaning process of the tire mold is more efficient, due to the fact that the online dust suction device combines the dust suction function and the cleaning function, a plurality of steps can be completed at a time, and time and labor cost are saved; due to the design of the lifting frame and the rotating arm, the device can adapt to tire molds of different sizes and shapes, it is ensured that cleaning and dust collection operation can cover all parts, and the comprehensiveness and safety of cleaning are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of laser cleaning machines, in particular to an online dust extraction device for cleaning tire molds. Background Art

[0002] Tire mold cleaning is an important industrial process that aims to ensure the cleanliness and smoothness of the mold surface to improve production efficiency and product quality. In the process of manufacturing tires, the mold is subjected to a lot of pressure and wear, and the surface quality of the mold directly affects the quality of the tire or product. There are patterns and logos in the molds of tires or products, which are all carved and delicate. The mold is used repeatedly under high pressure and high temperature conditions. Rubber and residues are easily accumulated in the patterns and grooves in the mold cavity. When accumulated to a certain extent, it will affect the surface shape of the tire or product, making the product defective or waste, so the mold surface must be cleaned periodically.

[0003] During the tire mold cleaning process, there will be a lot of dust, impurities or oil on the surface of the tire mold, so it is necessary to first perform dust extraction to help remove large particles on the mold surface, reduce interference during the laser cleaning process, and ensure a more thorough cleaning effect; and the existing laser cleaning device for tire molds is only equipped with a single laser cleaning mechanism, so it is necessary to use a dust extraction device separately, which leads to limitations of the cleaning equipment, increased cleaning time and decreased cleaning efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that the existing device for laser cleaning of tire molds is only equipped with a single laser cleaning mechanism, which requires the use of dust extraction equipment, resulting in limitations of the cleaning equipment, increased cleaning time and reduced cleaning efficiency.

[0005] The utility model achieves the above-mentioned purpose through the following technical scheme: an online dust extraction device for cleaning tire molds is provided, including a movable cleaning trolley, a rotatable lifting frame is provided at the front end of the cleaning trolley, an exchange cleaning mechanism is installed on the lifting frame, the exchange cleaning mechanism includes a cross frame, a dust extraction component and a cleaning component are respectively installed at both ends of the cross frame, the dust extraction component includes a dust collection box rotatably installed at one end of the cross frame, a rotating arm is rotatably installed on the top of the dust collection box, and a dust collection head is rotatably installed on the top of the rotating arm.

[0006] Furthermore, the middle position of the cross frame is installed on the lifting frame to perform lifting movement, and the cross frame is in a horizontal state.

[0007] Furthermore, the bottom of the lifting frame is fixedly connected to a rotating disk, and the rotating disk is rotatably mounted on the front end of the cleaning trolley.

[0008] Furthermore, a first rotating shaft is installed at one end of the horizontal frame, the first rotating shaft is fixedly connected to the dust box, a second rotating shaft is installed at the top of the dust box, the second rotating shaft is fixedly connected to the rotating arm, a third rotating shaft is installed at the top of the rotating arm, and the third rotating shaft is fixedly connected to the dust head.

[0009] Furthermore, a dust box is provided at the bottom of the lifting frame, the dust box is connected to the dust box through a hose, and the dust box is connected to the dust head through a hose.

[0010] Furthermore, a control panel is installed on the cleaning trolley, and a camera system is installed on the vacuum head, and the camera system is electrically connected to the control panel.

[0011] Furthermore, a distance meter is installed on the cleaning trolley, and the distance meter is electrically connected to the control panel.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The online dust extraction device makes the cleaning process of tire molds more efficient because it combines the dust extraction and cleaning functions and can complete multiple steps at one time, saving time and labor costs. The design of the lifting frame and rotating arm enables the device to adapt to tire molds of different sizes and shapes, ensuring that the cleaning and dust extraction operations can cover every part, improving the comprehensiveness and thoroughness of cleaning.

[0014] 2. The bottom of the lifting frame is fixedly connected to the rotating disk, so that the dust extraction component and the cleaning component on the horizontal frame can clean the tire mold through the rotation of the rotating disk, and the horizontal frame is in a horizontal state, which ensures the stability and reliability of the cleaning and dust collection components and avoids the situation where the cleaning effect is affected by imbalance.

[0015] 3. The connection between the dust box, hose and dust head ensures that the dust and dirt generated during the cleaning process can be effectively collected and processed, keeping the working environment clean and reducing the impact of pollutants on the operator.

[0016] 4. Equipped with a control panel, camera system and rangefinder, the operator can monitor the dust extraction and cleaning process in real time and adjust parameters, which improves the convenience and safety of operation, and also enhances the intelligence level of the equipment, which is in line with the development trend of modern industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2It is a schematic diagram of the structure of the utility model;

[0019] Figure 3 It is a schematic diagram of the dust extraction component in the present invention.

[0020] In the figure: 1-cleaning trolley, 2-lifting frame, 3-horizontal frame, 4-dust extraction component, 5-cleaning component, 6-rotating plate, 7-first rotating shaft, 8-second rotating shaft, 9-third rotating shaft, 10-dust collection box, 11-control panel;

[0021] 41 - dust collection box, 42 - rotating arm, 43 - dust collection head. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0024] Combination Figures 1 to 3 An online dust extraction device for cleaning tire molds shown in the figure comprises a movable cleaning trolley 1, a rotatable lifting frame 2 is provided at the front end of the cleaning trolley 1, an exchange cleaning mechanism is installed on the lifting frame 2, the exchange cleaning mechanism comprises a cross frame 3, a dust extraction assembly 4 and a cleaning assembly 5 are respectively installed at both ends of the cross frame 3, the dust extraction assembly 4 comprises a dust collection box 41 rotatably installed at one end of the cross frame 3, a rotating arm 42 is rotatably installed at the top of the dust collection box 41, and a dust collection head 43 is rotatably installed at the top of the rotating arm 42;

[0025] Among them, the middle position of the cross frame 3 is installed on the lifting frame 2 for lifting movement, and the cross frame 3 is in a horizontal state; the bottom of the lifting frame 2 is fixedly connected to the rotating disk 6, and the rotating disk 6 is rotatably installed at the front end of the cleaning trolley 1; a first rotating shaft 7 is installed at one end of the cross frame 3, the first rotating shaft 7 is fixedly connected to the dust box 41, the top of the dust box 41 is installed with a second rotating shaft 8, the second rotating shaft 8 is fixedly connected to the rotating arm 42, the top of the rotating arm 42 is installed with a third rotating shaft 9, and the third rotating shaft 9 is fixedly connected to the dust head 43; a dust box 10 is provided at the bottom of the lifting frame 2, the dust box 10 is connected to the dust box 41 through a hose, and the dust box 41 is connected to the dust head 43 through a hose; a control panel 11 is installed on the cleaning trolley 1, and a camera system is installed on the dust head 43, and the camera system is electrically connected to the control panel 11; a rangefinder is installed on the cleaning trolley 1, and the rangefinder is electrically connected to the control panel 11.

[0026] Working principle: When in use, the cleaning trolley 1 can be moved by remote control or operation of the control panel 11 and the dust extraction distance from the tire mold can be maintained through the rangefinder thereon, and then the dust head 43 in the dust extraction component 4 can be used to vacuum the tire mold, wherein the lifting frame 2 can adjust the height of the cross frame 3 by lifting up and down to adjust the height of the dust head 43, and the rotation direction of the dust head 43 can be changed by rotating between the first rotating shaft 7, the second rotating shaft 8 and the third rotating shaft 9 of the automated design, so as to perform comprehensive dust extraction on the tire mold from multiple angles, and the dust box 10 is equivalent to the power part of the vacuum cleaner, which is finally connected to the dust head 43 through a hose for dust extraction; in addition, the camera system installed on the dust head 43 is electrically connected to the control panel 11, so that the dust extraction or cleaning picture can be transmitted to the remote control device, so that the operator can monitor the dust extraction and cleaning process in real time and adjust the parameters, thereby improving the convenience and safety of operation.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0028] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An online dust extraction device for cleaning tire molds, comprising a movable cleaning trolley (1), characterized in that: The front end of the cleaning trolley (1) is provided with a rotatable lifting frame (2), and an exchange cleaning mechanism is installed on the lifting frame (2), and the exchange cleaning mechanism comprises a horizontal frame (3), and a dust extraction component (4) and a cleaning component (5) are respectively installed at two ends of the horizontal frame (3), and the dust extraction component (4) comprises a dust collection box (41) rotatably installed at one end of the horizontal frame (3), and a rotating arm (42) is rotatably installed at the top of the dust collection box (41), and a dust collection head (43) is rotatably installed at the top of the rotating arm (42).

2. The online dust extraction device for cleaning tire molds according to claim 1, characterized in that: The middle position of the cross frame (3) is installed on the lifting frame (2) to perform lifting movement, and the cross frame (3) is in a horizontal state.

3. The online dust extraction device for cleaning tire molds according to claim 2, characterized in that: The bottom of the lifting frame (2) is fixedly connected to a rotating disk (6), and the rotating disk (6) is rotatably mounted on the front end of the cleaning trolley (1).

4. The online dust extraction device for cleaning tire molds according to claim 3, characterized in that: A first rotating shaft (7) is installed at one end of the horizontal frame (3), the first rotating shaft (7) is fixedly connected to the dust collection box (41), a second rotating shaft (8) is installed at the top of the dust collection box (41), the second rotating shaft (8) is fixedly connected to the rotating arm (42), a third rotating shaft (9) is installed at the top of the rotating arm (42), and the third rotating shaft (9) is fixedly connected to the dust collection head (43).

5. The online dust extraction device for cleaning tire molds according to claim 4, characterized in that: A dust box (10) is provided at the bottom of the lifting frame (2); the dust box (10) is connected to the dust box (41) via a hose; and the dust box (41) is connected to the dust head (43) via a hose.

6. The online dust extraction device for cleaning tire molds according to claim 5, characterized in that: The cleaning trolley (1) is provided with a control panel (11), and the vacuum head (43) is provided with a camera system, wherein the camera system is electrically connected to the control panel (11).

7. The online dust extraction device for cleaning tire molds according to claim 6, characterized in that: The cleaning trolley (1) is provided with a distance meter, and the distance meter is electrically connected to the control panel (11).

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