Basalt fiber water meter box production punching machine
By designing a stamping machine with heating and cooling functions, the problems of difficult processing and low production efficiency caused by high fiber strength in basalt fiber water meter box are solved, and efficient production of basalt fiber water meter box is achieved.
Patent Information
- Application Number
- CN202420951350.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the production and stamping process of basalt fiber water meter box, due to the high fiber strength, the processing is difficult and the production efficiency is low.
A stamping machine including a workbench, a lower mold, a heating plate, a temperature sensor, an electric hydraulic cylinder, an upper mold and a refrigerator was designed. By heating the basalt fiberboard, it is softened, and then processed and cooled, reducing the difficulty of stamping and improving production. efficiency.
It effectively reduces the difficulty of stamping the basalt fiberboard and improves the production efficiency of the basalt fiber water meter box.
Smart Images

Figure CN222329131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of water meter box stamping processing, in particular to a basalt fiber water meter box production stamping machine. Background Art
[0002] Basalt fiber is a continuous fiber drawn from natural basalt. It is a continuous fiber drawn at high speed through a platinum-rhodium alloy wire drawing plate after the basalt material is melted at 1450℃~1500℃. The color of pure natural basalt fiber is generally brown. Basalt fiber is a new type of inorganic environmentally friendly green high-performance fiber material. It is composed of oxides such as silicon dioxide, aluminum oxide, calcium oxide, magnesium oxide, iron oxide and titanium dioxide. Basalt continuous fiber not only has high strength, but also has many excellent properties such as electrical insulation, corrosion resistance and high temperature resistance. Basalt fiber is made by high-temperature melting of basalt ore and drawing. It has silicates similar to natural ore. After being discarded, it can be biodegraded in the environment and is harmless to the environment. my country has listed basalt fiber as one of the four major fibers (carbon fiber, aramid, ultra-high molecular weight polyethylene, basalt fiber) for key development, and has achieved industrial production. Basalt continuous fiber has been widely used in fiber-reinforced composites, friction materials, shipbuilding materials, thermal insulation materials, automotive industry, high-temperature filter fabrics and protection fields.
[0003] Basalt fiber is also used in daily life, such as water meter boxes. Compared with traditional water meter boxes, basalt fiber water meter boxes are more corrosion-resistant and have a longer service life. However, in the existing basalt fiber water meter box production and stamping process, due to the high strength of basalt fiber, it is not easy to stamp, making the stamping process difficult and the production efficiency low. Utility Model Content
[0004] The utility model aims to provide a basalt fiber water meter box production punching machine. After placing the basalt fiber board on the lower mold, the heating plate is started to heat the basalt fiber board to soften it, and then it is processed and cooled after it is formed, thereby reducing the difficulty of punching the basalt fiber board and improving the production efficiency of the basalt fiber water meter box.
[0005] To achieve the above-mentioned purpose, a basalt fiber water meter box production punching machine is provided, including: a workbench, a lower mold assembly is arranged on the top of the workbench, the lower mold assembly includes a lower mold, a lower mold hole, an air duct, an air outlet, an air inlet, a heating plate and a temperature sensor, the bottom of the lower mold is fixedly connected to the workbench, the top of the lower mold is provided with a lower mold hole, the interior of the lower mold is provided with an air duct, the air duct is annular, the inner wall of the lower mold is provided with an air outlet, the right side wall of the lower mold is provided with an air inlet, the interior of the lower mold is fixedly connected with a heating plate, the top of the heating plate is fixedly connected with a temperature sensor, and the temperature sensor is located inside the heating plate.
[0006] According to the basalt fiber water meter box production punching machine, the top of the workbench is fixedly connected to a back plate, the top of the back plate is fixedly connected to a top plate, the bottom of the top plate is fixedly connected to an electric hydraulic cylinder, the bottom of the electric hydraulic cylinder is fixedly connected to a movable plate, the bottom of the movable plate is fixedly connected to an upper mold, the upper mold is located above the lower mold hole, a limiting column is fixedly connected between the top plate and the lower mold, the top of the workbench is fixedly connected to an air intake pipe, and the bottom of the workbench is fixedly connected to a refrigerator and a support.
[0007] According to the basalt fiber water meter box production punching machine, the number of the air channels is multiple and is evenly distributed inside the lower mold through the upper and lower parts. The number of the air outlet holes is multiple and is evenly distributed on the inner wall of the lower mold, and the air outlet holes are connected with the air channels.
[0008] According to the basalt fiber water meter box production punching machine, one end of the air inlet pipe is located inside the air inlet hole and is fixedly connected to the lower mold, and the other end of the air inlet pipe passes through the workbench and is fixedly connected to the air outlet end of the refrigerator.
[0009] According to the basalt fiber water meter box production punching machine, the number of the limit columns is set to be multiple, and they evenly penetrate the four corners of the movable plate up and down, and the movable plate is slidably connected to the limit columns.
[0010] According to the basalt fiber water meter box production punching machine, the number of the pillars is multiple and evenly distributed at the four corners of the bottom of the workbench.
[0011] The above scheme has the beneficial effects of: by arranging a workbench, a lower mold, a lower mold hole, an air duct, an air outlet, an air inlet, a heating plate, a temperature sensor, a back plate, a top plate, an electric hydraulic cylinder, a movable plate, an upper mold, a limit column, an air inlet pipe and a refrigerator, after placing the basalt fiber board on the lower mold, starting the heating plate to heat the basalt fiber board to soften it, and then processing it, and cooling it after it is formed, reducing the stamping difficulty of the basalt fiber board and improving the production efficiency of the basalt fiber water meter box.
[0012] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The utility model is further described below in conjunction with the accompanying drawings and embodiments;
[0014] Figure 1 This is a front view of a punching machine for producing basalt fiber water meter boxes of the utility model;
[0015] Figure 2 This is a structural diagram of the lower die assembly of a punching machine for producing a basalt fiber water meter box according to the utility model;
[0016] Figure 3 This is a cross-sectional view of the lower die of a punching machine for producing a basalt fiber water meter box according to the utility model;
[0017] Figure 4 This is a front view of a punching machine for producing a basalt fiber water meter box according to the utility model.
[0018] Legend:
[0019] 1. Workbench; 2. Lower mold assembly; 3. Back plate; 4. Top plate; 5. Electric hydraulic cylinder; 6. Moving plate; 7. Upper mold; 8. Limiting column; 9. Inlet pipe; 10. Refrigerator; 11. Pillar;
[0020] 201, lower mold; 202, lower mold hole; 203, air channel; 204, air outlet; 205, air inlet; 206, heating plate; 207, temperature sensor. DETAILED DESCRIPTION
[0021] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.
[0022] Reference Figure 1-4The utility model embodiment is a basalt fiber water meter box production punching machine, which includes: a workbench 1, a lower mold assembly 2 is arranged on the top of the workbench 1, the lower mold assembly 2 includes a lower mold 201, a lower mold hole 202, an air channel 203, an air outlet 204, an air inlet 205, a heating plate 206 and a temperature sensor 207, the bottom of the lower mold 201 is fixedly connected to the workbench 1, the top of the lower mold 201 is provided with a lower mold hole 202, the lower mold 201 is provided with an air channel 203 inside, the air channel 203 is annular, the inner wall of the lower mold 201 is provided with an air outlet 204, the number of the air channels 203 is set in plurality, and the air channels 203 are evenly distributed in the lower mold 201 through the upper and lower parts. There are multiple air outlet holes 204 evenly distributed on the inner wall of the lower mold 201. The air outlet holes 204 are connected with the air channel 203, which is convenient for injecting cold air into the lower mold 201 after the stamping is completed, so that the internal basalt fiber board can be quickly and evenly cooled and formed. An air inlet hole 205 is arranged on the right side wall of the lower mold 201. A heating plate 206 is fixedly connected to the interior of the lower mold 201 for heating the processed basalt fiber board to soften it. A temperature sensor 207 is fixedly connected to the top of the heating plate 206. The temperature sensor 207 is located inside the heating plate 206 and is used to monitor the heating temperature of the basalt fiber board to make it at the optimal processing point.
[0023] The top of the workbench 1 is fixedly connected with a back plate 3, the top of the back plate 3 is fixedly connected with a top plate 4, the bottom of the top plate 4 is fixedly connected with an electric hydraulic cylinder 5, the bottom of the electric hydraulic cylinder 5 is fixedly connected with a moving plate 6, the bottom of the moving plate 6 is fixedly connected with an upper mold 7, the upper mold 7 is located above the lower mold hole 202, and a limiting column 8 is fixedly connected between the top plate 4 and the lower mold 201. There are multiple limiting columns 8, and they evenly pass through the four corners of the moving plate 6 up and down. The moving plate 6 is slidably connected to the limiting columns 8 to limit the stamping position to avoid long-term use. The rear mold is misaligned, and an air inlet pipe 9 is fixedly connected to the top of the workbench 1. One end of the air inlet pipe 9 is located inside the air inlet hole 205 and is fixedly connected to the lower mold 201. The other end of the air inlet pipe 9 passes through the workbench 1 and is fixedly connected to the air outlet end of the refrigerator 10, connecting the refrigerator 10 with the lower mold 201, so that the internal mold can be cooled after the stamping is completed, thereby accelerating the cooling and forming. The bottom of the workbench 1 is fixedly connected to the refrigerator 10 and the support 11. There are multiple support pillars 11, and they are evenly distributed at the four corners of the bottom of the workbench 1.
[0024] Working principle: After placing the basalt fiber board on the lower mold 201, start the heating plate 206 to heat the basalt fiber board to soften it, then start the electric hydraulic cylinder 5 to push the movable plate 6 and the upper mold 7 downward to stamp the basalt fiber board. After the basalt fiber board is formed, turn off the heating plate 206, start the refrigerator 10, inject cold air into the air duct 203 through the air inlet pipe 9, and discharge it from the air outlet 204 to cool the basalt fiber board in the lower mold 201, thereby accelerating the cooling and forming of the basalt fiber board.
[0025] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A basalt fiber water meter box production punching machine, comprising: A workbench (1), characterized in that a lower mold assembly (2) is arranged on the top of the workbench (1), the lower mold assembly (2) comprises a lower mold (201), a lower mold hole (202), an air channel (203), an air outlet (204), an air inlet (205), a heating plate (206) and a temperature sensor (207), the bottom of the lower mold (201) is fixedly connected to the workbench (1), the top of the lower mold (201) is provided with a lower mold hole (202), the lower mold ( An air channel (203) is arranged inside the lower mold (201), and the air channel (203) is annular. An air outlet hole (204) is arranged on the inner wall of the lower mold (201), and an air inlet hole (205) is arranged on the right side wall of the lower mold (201). A heating plate (206) is fixedly connected inside the lower mold (201), and a temperature sensor (207) is fixedly connected to the top of the heating plate (206), and the temperature sensor (207) is located inside the heating plate (206).
2. A basalt fiber water meter box production punching machine according to claim 1, characterized in that: The top of the workbench (1) is fixedly connected to a back plate (3), the top of the back plate (3) is fixedly connected to a top plate (4), the bottom of the top plate (4) is fixedly connected to an electric hydraulic cylinder (5), the bottom of the electric hydraulic cylinder (5) is fixedly connected to a movable plate (6), the bottom of the movable plate (6) is fixedly connected to an upper mold (7), the upper mold (7) is located above the lower mold hole (202), a limiting column (8) is fixedly connected between the top plate (4) and the lower mold (201), the top of the workbench (1) is fixedly connected to an air intake pipe (9), and the bottom of the workbench (1) is fixedly connected to a refrigerator (10) and a support (11).
3. The basalt fiber water meter box production punching machine according to claim 1, characterized in that: The air channels (203) are provided in a plurality and are evenly distributed in the interior of the lower mold (201) through the upper and lower parts. The air outlet holes (204) are provided in a plurality and are evenly distributed on the inner wall of the lower mold (201). The air outlet holes (204) are connected to the air channels (203).
4. A basalt fiber water meter box production punching machine according to claim 2, characterized in that: One end of the air inlet pipe (9) is located inside the air inlet hole (205) and is fixedly connected to the lower mold (201), and the other end of the air inlet pipe (9) passes through the workbench (1) and is fixedly connected to the air outlet end of the refrigerator (10).
5. The basalt fiber water meter box production punching machine according to claim 2, characterized in that: The number of the limiting columns (8) is plural and they evenly penetrate the four corners of the movable plate (6) vertically, and the movable plate (6) is slidably connected to the limiting columns (8).
6. A basalt fiber water meter box production punching machine according to claim 2, characterized in that: The number of the pillars (11) is multiple and evenly distributed at the four corners of the bottom of the workbench (1).