Track maintenance device for subway

By designing an automatic sliding track maintenance device, using the motor to drive the moving wheels and fuel injectors to evenly apply lubricating oil, the problems of subway track wear and noise are solved, efficient track maintenance is achieved, and operating costs are reduced.

CN222329709UActive Publication Date: 2025-01-10SHENZHEN LIHU IND CO LTD
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Patent Information

Application Number
CN202421325615.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-01-10
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

Due to wear and noise problems during operation, the existing technology relies on manual application of lubricant oil inefficient, large labor and uncontrollable amount of consumption, resulting in shorter service life and increased operating costs.

Method used

A track maintenance device for subway is designed, including an automatic sliding support plate and oil supply assembly, which uses a motor to drive the mobile wheel to achieve self-walking, combines the fuel injector and sponge block for uniform application, controls the oil volume through the oil outlet pump, and is equipped with Inductors and level sensors are used to monitor device status.

Benefits of technology

The automated lubrication process is realized, the application efficiency is improved, the labor volume is reduced, the oil volume is controlled, the track life is extended and the operation cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a track maintenance device for subway, which comprises a track and a maintenance device slidably arranged outside the track, the maintenance device comprises a support plate, an oil coating assembly and an oil supply assembly, and the bottom of the support plate is provided with moving wheels for driving the support plate to slidably arranged along the track. The oil supply assembly comprises an oil storage disc and an oil outlet pump, an oil outlet channel is formed in the bottom of an oil storage cavity, the oil coating assembly comprises an oil spraying nozzle and an oil coating piece, the oil spraying nozzle and the oil coating piece are sequentially arranged in the advancing direction of the supporting plate, the oil spraying end of the oil spraying nozzle corresponds to the track, and the oil coating piece makes contact with the track. And the bottom of the oil outlet channel is communicated with the oil nozzle. The utility model belongs to the technical field of metro maintenance equipment, and particularly provides a metro rail maintenance device which is used for solving the problems that manual lubricating oil smearing is low in efficiency and large in labor amount, and the use amount cannot be controlled.
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Description

Technical Field

[0001] The utility model belongs to the technical field of track maintenance equipment, in particular to a track maintenance device for subways. Background Art

[0002] The wheel rims of road vehicles are always in precise contact and friction with the rails during operation, and both the vehicle wheel rims and the rails are subject to wear. Especially when the train turns at a small radius, the wear will be more serious due to the centrifugal force, shortening the service life of the wheels and rails and increasing railway operating costs.

[0003] In order to solve the problems of wear and noise, most people still adopt the method of manually applying lubricating oil to the rails on a regular basis. This method is not only inefficient, but also requires long periods of bending over to damage the health of workers. It also wastes a lot of lubricating oil, takes up vehicle operating time, and is not safe enough. Utility Model Content

[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a subway track maintenance device for solving the problems of low efficiency, large labor volume and uncontrollable amount of manual lubricating oil application.

[0005] The technical solutions adopted in this application are as follows:

[0006] The present invention provides a track maintenance device for a subway, comprising a track and a maintenance device slidably arranged outside the track;

[0007] The track comprises a rail head, a rail waist and a rail bottom which are connected in sequence;

[0008] The maintenance device includes a support plate, an oiling assembly and an oil supply assembly;

[0009] The support plate is slidably arranged along the track, and a moving wheel for driving the support plate to slide along the track is arranged at the bottom of the support plate, and the moving wheel is movably arranged between the rail waist and the rail bottom;

[0010] The oil supply assembly includes an oil storage pan and an oil outlet pump, the oil storage pan is arranged on the support plate, and an oil storage cavity is arranged between the oil storage pan and the support plate, the oil outlet pump is arranged in the oil storage cavity, and an oil outlet channel is opened at the bottom of the oil storage cavity;

[0011] The oiling assembly includes an oiling nozzle and an oiling part, which are arranged in sequence along the moving direction of the support plate. The oiling nozzle is arranged on a side close to the moving wheel, and the oiling end of the oiling nozzle is arranged corresponding to the track. The oiling part is in contact with the track, and the bottom of the oil outlet channel is connected to the oiling nozzle.

[0012] In this solution, the maintenance device further includes a processor, and a sensor is provided on one side of the front end of the support plate in the direction of travel, and the sensor is connected to the processor for sensing the moving position.

[0013] In a preferred embodiment, a liquid level sensor is provided in the oil storage cavity, and the liquid level sensor is connected to the processor.

[0014] In a further solution, a motor is provided on the top of the supporting plate of the moving wheel, and the output shaft of the motor is connected to the center of the moving wheel. The output shaft of the motor drives the rotation of the moving wheel. The rotation of the moving wheel causes the device to slide along the track, providing a way to automatically perform maintenance work.

[0015] Furthermore, the moving wheels are symmetrically arranged on both sides of the support plate, and the motors are arranged in two groups, including motor 1 and motor 2 respectively, and the motor 1 and motor 2 are synchronously controlled by a processor.

[0016] Furthermore, an oil filling port is provided on the top of the oil storage pan.

[0017] As a preferred solution, the oiling member is a sponge block, which has good flexibility and elasticity. While being in close contact with the rail for oiling, it is low-cost and easy to replace.

[0018] The beneficial effects achieved by the utility model using the above structure are as follows:

[0019] 1. With the cooperation of the motor and the moving wheel, the device can achieve the effect of self-propelled movement through the motor, which is used to solve the problem of low efficiency and high labor workload of manual lubricating oil application.

[0020] 2. The oil output is controlled by the oil pump to solve the problem that manual oiling is difficult to control and causes waste.

[0021] 3. During the movement process, the combination of oil spraying and oiling is used to evenly apply the sprayed oil to improve the maintenance effect, and the sensor is used to sense the moving position to facilitate the grasp of the working status of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of a subway track maintenance device provided by this solution;

[0023] Figure 2 A schematic diagram of the internal structure of a subway track maintenance device provided in this solution;

[0024] Figure 3 This is a schematic diagram of the principle of this scheme.

[0025] The meanings of the numbers in the accompanying drawings are as follows:

[0026] 1. Track, 2. Maintenance device, 3. Sensor, 4. Processor;

[0027] 21. Support plate, 22. Oiling assembly, 23. Oil supply assembly, 24. Moving wheel, 25. Motor;

[0028] 221, oil storage tray, 222, oil delivery pump, 223, liquid level sensor, 224, oil storage chamber, 225, oil filling port;

[0029] 231, fuel injection nozzle, 232, oiling parts;

[0030] 251, Motor 1, 252, Motor 2. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0032] Example 1

[0033] Please refer to Figure 1-3 As shown, this embodiment provides a track maintenance device for subway, including a track 1, wherein the track 1 includes a rail head, a rail waist and a rail bottom which are connected in sequence.

[0034] The maintenance device 2 is also provided on the outside of the track 1 in a sliding manner. The maintenance device 2 includes a support plate 21 , an oiling component 22 and an oil supply component 23 .

[0035] The support plate 21 is slidably arranged along the track 1, and a moving wheel 24 is provided at the bottom of the support plate 21 for driving the support plate 21 to slide along the track 1, and the moving wheel 24 is movably arranged between the rail waist and the rail bottom. A motor 25 is provided on the top of the support plate 21, and the output shaft of the motor 25 is connected to the center of the moving wheel 24. The output shaft of the motor 25 drives the rotation of the moving wheel 24, and the rotation of the moving wheel 24 makes the device slide along the track 1, providing a way to automatically perform maintenance work.

[0036] The moving wheels 24 are symmetrically arranged on both sides of the support plate 21 . The motors 25 are arranged in two groups, including a motor 1 251 and a motor 2 252 . The motor 1 251 and the motor 2 252 are synchronously controlled by the processor 4 .

[0037] During the maintenance process, the oil supply component 23 and the oiling component 22 cooperate to achieve a good maintenance effect of the maintenance oil on the track 1.

[0038] Combination Figure 2As shown, the oil supply assembly 23 includes an oil storage pan 221 and an oil outlet pump 222. The oil storage pan 221 is arranged on the support plate 21, and an oil storage cavity 224 is also provided between the oil storage pan 221 and the support plate 21. An oil filling port 225 is provided at the top of the oil storage pan 221, the oil outlet pump 222 is provided in the oil storage cavity 224, and an oil outlet channel is provided at the bottom of the oil storage cavity 224.

[0039] The oiling assembly 22 includes an oiling nozzle 231 and an oiling member 232, which are arranged in sequence along the moving direction of the support plate 21. The oiling nozzle 231 is arranged on a side close to the moving wheel 24, and the oiling end of the oiling nozzle 231 is arranged corresponding to the track 1. The oiling member 232 is in contact with the track 1, and the bottom of the oil outlet channel is connected to the oiling nozzle 231.

[0040] Furthermore, the oiling member 232 is made of a sponge block, which has good flexibility and elasticity. While being fitted to the rail 1 for oiling, it is low-cost and easy to replace.

[0041] When the utility model is used, the motor 25 cooperates with the moving wheel 24 to realize the self-propelling effect of the device, which is used to solve the problem of low efficiency and high labor in manual lubricating oil application. The oil output is controlled by the oil pump 222, which is used to solve the problem that manual oiling is inconvenient to control the amount and causes waste. During the movement, the combination of oil spraying and oiling is used to evenly apply the sprayed oil to improve the maintenance effect.

[0042] Example 2

[0043] The maintenance device 2 also includes a processor 4. A sensor 3 is provided on one side of the front end of the support plate 21 in the direction of travel. The sensor 3 is connected to the processor 4 for sensing the moving position. By using the sensor 3 to sense the moving position, it is also convenient to grasp the working status of the device.

[0044] In addition, a liquid level sensor 223 is provided in the oil storage chamber 224, and the liquid level sensor 223 is connected to the processor 4, and an external alarm can be connected to detect the oil level, so as to facilitate timely oil replenishment.

[0045] It should be noted that although the embodiments of the utility model have been shown and described, for ordinary technicians in this field, without departing from the inventive purpose of the utility model, structural methods and embodiments similar to the technical scheme without creative design should all fall within the scope of protection of the utility model.

Claims

1. A subway track maintenance device, comprising a track and a maintenance device slidably arranged outside the track, wherein the track comprises a rail head, a rail waist and a rail bottom which are sequentially connected and arranged, and characterized in that: The maintenance device comprises a support plate, an oiling assembly and an oil supply assembly; the support plate is slidably arranged along the track, and a moving wheel for driving the support plate to slide along the track is provided at the bottom of the support plate, and the moving wheel is movably arranged between the rail waist and the rail bottom; The oil supply assembly includes an oil storage pan and an oil outlet pump. The oil storage pan is arranged on the support plate, and an oil storage cavity is communicated between the oil storage pan and the support plate. The oil outlet pump is arranged in the oil storage cavity. An oil outlet channel is opened at the bottom of the oil storage cavity. The oil outlet pump is used to control the oil outlet amount. The oiling assembly includes an oiling nozzle and an oiling part, which are arranged in sequence along the moving direction of the support plate. The oiling nozzle is arranged on a side close to the moving wheel, and the oiling end of the oiling nozzle is arranged corresponding to the track. The oiling part is in contact with the track, and the bottom of the oil outlet channel is connected to the oiling nozzle.

2. A subway track maintenance device according to claim 1, characterized in that: The maintenance device also includes a processor. A sensor is provided on one side of the front end of the support plate in the direction of travel. The sensor is connected to the processor and is used to sense the moving position.

3. A subway track maintenance device according to claim 2, characterized in that: The moving wheel is provided with a motor on the top of the support plate, the output shaft of the motor is connected to the center of the moving wheel, and the output shaft of the motor drives the rotation of the moving wheel.

4. A subway track maintenance device according to claim 3, characterized in that: The moving wheels are symmetrically arranged on both sides of the support plate, and the motors are arranged in two groups, including motor 1 and motor 2 respectively. The motor 1 and motor 2 are synchronously controlled by a processor.

5. A subway track maintenance device according to claim 2, characterized in that: A liquid level sensor is arranged in the oil storage cavity, and the liquid level sensor is connected to the processor.

6. A subway track maintenance device according to claim 1, characterized in that: An oil filling port is provided on the top of the oil storage pan.

7. A subway track maintenance device according to claim 1, characterized in that: The oiling member is a sponge block.