Paint packaging and filling equipment

Abstract

The utility model belongs to the field of filling equipment, particularly relates to paint packaging and filling equipment, and provides the following scheme aiming at the problems that a packaging container cannot be fixed by the existing equipment, so that the filling is inaccurate, the product loss is increased and the product percent of pass is reduced possibly due to the fact that the container moves or shakes in the filling process. The device comprises a base and a filling head, and a portal frame is fixedly arranged at the top of the base; the clamping assembly is arranged on the portal frame and used for clamping a packaging container; the lifting mechanism is arranged on the portal frame and used for driving the filling head to move longitudinally. Through the arrangement of the clamping assembly, the stability of the packaging container during filling is improved, it can be ensured that paint is filled into the container with higher precision and consistency, inaccurate filling caused by movement or shaking of the container in the filling process is prevented, product loss can be reduced, and the product percent of pass is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of filling equipment, in particular to paint packaging and filling equipment. Background Art

[0002] Paint packaging and filling equipment is a mechanical device used for automatic filling of paint. It is usually used for paint packaging in the fields of furniture, automobiles, construction, etc., and can extract paint from storage containers and accurately fill them into barrels, cans, bottles or other packaging containers.

[0003] A paint filling device proposed by searching the authorization announcement number CN216038621U includes a frame, a paint storage tank and a plurality of conveying rollers, each conveying roller is connected to each other in a transmission manner and has the same rotation direction, a mounting seat is arranged on the frame, a guide groove is provided on the mounting seat, a connecting cross arm is arranged in the guide groove, a paint injection gun is arranged on the connecting cross arm, the paint injection gun is connected to a feeding hose, the feeding hose is connected and communicated with the paint storage tank, the nozzle of the paint injection gun faces the conveying roller, a driving screw is arranged in the guide groove, the driving screw is threadedly connected to the connecting cross arm, a slider is also arranged in the guide groove, a splash-proof cover is fixed on the slider, a feed port is arranged on the splash-proof cover, and the nozzle of the paint injection gun can be configured to pass through the feed port. The relative distance between the paint bucket and the paint injection gun can be adjusted, the impact force on the paint bucket and the reaction force on the paint can be reduced, the phenomenon of paint splashing is further reduced, and the practicality of the entire paint filling device is effectively improved.

[0004] However, there are still the following defects:

[0005] 1. The paint filling equipment in the above application cannot fix the packaging container during filling, so that the filling may be inaccurate due to the movement or shaking of the container during the filling process, thereby increasing product loss and reducing product qualification rate. Utility Model Content

[0006] The utility model aims to solve the problem in the prior art that the packaging container cannot be fixed during filling, so that inaccurate filling may occur due to the movement or shaking of the container during the filling process, thereby increasing product loss and reducing the product qualification rate, and proposes a paint packaging and filling device.

[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0008] A paint packaging and filling device, comprising:

[0009] A base and a filling head, wherein a gantry is fixedly arranged on the top of the base, and a through hole is opened on the top of the gantry;

[0010] A clamping assembly, which is arranged on the gantry and is used to clamp the packaging container;

[0011] A lifting mechanism, which is arranged on the gantry and is used to drive the filling head to move longitudinally;

[0012] The adjustment component is arranged at the bottom of the base and is used to adjust the overall height and levelness of the device.

[0013] In a possible design, the clamping assembly includes two electric push rods symmetrically embedded on both sides of the gantry, and the output ends of the two electric push rods located on the inner side of the gantry are fixed with clamping frames, and the sides of the two clamping frames close to each other are fixed with multiple evenly distributed rubber strips.

[0014] In one possible design, the lifting mechanism includes a guide rod fixedly arranged at the bottom of the gantry, a support plate is slidably arranged on the outside of the guide rod, a screw rod is symmetrically rotated with the guide rod at the bottom of the gantry, the screw rod is threadedly connected to the support plate, a motor is fixedly arranged at the top of the gantry, one end of the motor output shaft is fixedly connected to the screw rod, and limit blocks are fixedly arranged at the bottom ends of the screw rod and the guide rod, and the filling head is fixedly arranged on the top of the support plate.

[0015] In a possible design, the adjustment assembly includes four threaded rods connected to the bottom of the base in a rectangular thread, nuts are fixedly provided at the bottom ends of the four threaded rods, universal brake wheels are rotatably provided at the bottoms of the four nuts, and nuts are threadedly connected to the outsides of the four threaded rods.

[0016] In a possible design, a roller conveyor belt is fixedly arranged on the top of the base.

[0017] In a possible design, a support rod is fixedly provided on one side of the top of the base, and a control box is fixedly provided on the top of the support rod, the control box is electrically connected to the filling head, and the control box is electrically connected to the roller conveyor belt.

[0018] In a possible design, the entirety of the filling head is smaller than the through hole opened at the top of the gantry, and the liquid outlet of the filling head is fixedly connected to a connecting port.

[0019] In the present application, when starting to use, first move the device to the position where it needs to be used through the universal brake wheel, and then lock the universal brake wheel through the locking function of the universal brake wheel to limit the position of the device. When the ground is uneven, turn the nut on the threaded rod to adjust it. When the nut is turned, the threaded rod is rotated out from the bottom of the base, which can push one side of the device to rise. The nuts on the threaded rods at different positions are rotated and adjusted in turn through the above method until the device is horizontal, and then the nut is turned. The nut is rotated on the threaded rod until it abuts against the bottom of the base to complete the locking of the position, which is for the adjustment of the horizontality. It can keep the equipment in a horizontal state, ensure that the filling head maintains a stable vertical position during filling, thereby improving the filling accuracy, helping to reduce paint overflow or shortage caused by equipment tilting, and ensuring the accurate amount of paint in each packaging container, which not only avoids paint waste, but also keeps the working environment clean, reducing the cost of cleaning and maintenance. When the height of the equipment is inconsistent with other equipment, turn the nut on the threaded rod according to the above principle to adjust until the equipment is at the same height and level with other equipment. The height adjustment can avoid the problem that the fixed height cannot be adjusted with different heights. The equipment is used in conjunction with the equipment to improve the practicability of the equipment. Then the equipment is connected to the power supply, and then the container storing the paint is connected to the connection port through the connecting pipe. Then the working procedure and filling parameters are set through the control box. When other conveying equipment conveys the packaging container to the roller conveyor belt, the roller conveyor belt drives the packaging container on it to move toward the gantry. When the packaging container is located at the outlet of the gantry and below the filling head, the two electric push rods work, and the output ends of the two electric push rods push the two clamping frames to move to the side close to each other to clamp the packaging container. After the packaging container is clamped, the motor starts The output shaft of the motor drives the screw to rotate. While the screw rotates, the filling head is driven to slide downward on the guide rod through the support plate close to the filling port of the packaging container. When the filling head drops to the appropriate position, the filling head works and extracts the paint in the paint storage container and then pours it into the packaging container through its liquid outlet. When the paint is poured into the set parameters, the output shaft of the motor rotates in the opposite direction and drives the filling head to reset through the screw. Then the output ends of the two electric push rods retract and drive the two clamping frames to move away from each other, releasing the clamping of the packaging container. Then the roller conveyor works to transport the filled packaging container to the next process.

[0020] The utility model has the following beneficial effects:

[0021] The utility model adopts the arrangement of the clamping assembly, controls the output end of the electric push rod to extend and retract, drives the two clamping frames to clamp the packaging container, improves the stability of the packaging container during filling, ensures that the paint is poured into the container with higher accuracy and consistency, prevents inaccurate filling caused by container movement or shaking during the filling process, helps reduce product loss, and improves the product qualification rate;

[0022] The utility model adopts the setting of the lifting mechanism, and the forward and reverse rotation of the motor drives the screw to rotate, thereby driving the support plate and the filling head to rise and fall along the guide rod, and can flexibly adjust the height of the filling head to adapt to packaging containers of different sizes and heights, and reduce the overflow or shortage of paint caused by inaccurate distance, and can prevent the leakage and splashing of paint during the filling process, so as to keep the working environment clean and safe, and at the same time help to improve the accuracy and consistency of filling, and ensure product quality;

[0023] The utility model provides an adjustment component and a length of the threaded rod extending out of the base by rotating the nut, thereby adjusting the height and levelness of the equipment. The adjustment of the levelness can keep the equipment in a horizontal state, ensuring that the filling head maintains a stable vertical position during filling, thereby improving the filling accuracy, helping to reduce paint overflow or shortage caused by the tilt of the equipment, ensuring that the amount of paint in each packaging container is accurate, not only avoiding the waste of paint, but also keeping the working environment clean, reducing the cost of cleaning and maintenance, and the adjustment of the height can avoid the height being fixed and being unable to be used with equipment of different heights, thereby improving the practicality of the equipment;

[0024] The utility model improves the stability of the packaging container during filling by setting the clamping component, can ensure that the paint is poured into the container with higher accuracy and consistency, prevents inaccurate filling due to movement or shaking of the container during the filling process, helps to reduce product loss and improve product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall main structure of a paint packaging and filling device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the overall side view structure of a paint packaging and filling device proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the overall rear view structure of a paint packaging and filling device proposed by the utility model;

[0028] Figure 4 This is an enlarged structural schematic diagram of part A of a paint packaging and filling device proposed by the utility model.

[0029] In the figure: 1. base; 2. gantry; 3. electric push rod; 4. clamping frame; 5. rubber strip; 6. guide rod; 7. screw rod; 8. support plate; 9. limit block; 10. motor; 11. filling head; 12. connecting port; 13. threaded rod; 14. nut; 15. universal brake wheel; 16. nut; 17. control box; 18. roller conveyor belt. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0031] Embodiment 1

[0032] Reference Figure 1-4 , a filling device, comprising:

[0033] The components include a base 1, a gantry 2, a clamping assembly, a lifting mechanism, an adjustment assembly, a roller conveyor belt 18, and a control box 17.

[0034] The base 1 is a supporting structure of the equipment, and a gantry 2 is fixedly arranged on the top thereof. A through hole is opened on the top of the gantry 2 to allow the longitudinal movement of the filling head 11.

[0035] A clamping assembly is arranged on the gantry 2 and is used for clamping the packaging container to be filled. The clamping assembly includes two electric push rods 3 symmetrically embedded on both sides of the gantry 2. A clamping frame 4 is fixedly arranged at the output end of the electric push rod 3. The two clamping frames 4 are driven to clamp the packaging container by controlling the extension and retraction of the output end of the electric push rod 3, thereby improving the stability of the packaging container during filling, ensuring that the paint is poured into the container with higher accuracy and consistency, and preventing inaccurate filling caused by container movement or shaking during the filling process, which helps to reduce product loss and improve product qualification rate. A plurality of evenly distributed rubber strips 5 are arranged on the inner side of the clamping frame 4 to increase the friction during clamping and ensure the stability of the container.

[0036] The lifting mechanism is used to drive the filling head 11 to move longitudinally to achieve filling of packaging containers of different heights. The lifting mechanism includes a guide rod 6 and a screw rod 7 fixed to the bottom of the gantry 2. A support plate 8 is slidably arranged outside the guide rod 6. The screw rod 7 is threadedly connected to the support plate 8. A motor 10 is fixedly arranged on the top of the gantry 2. The output shaft of the motor 10 is fixedly connected to the screw rod 7. The screw rod 7 is driven to rotate by the forward and reverse rotation of the motor 10, thereby driving the support plate 8 and the filling head 11 to rise and fall along the guide rod 6, so that the height of the filling head 11 can be flexibly adjusted to adapt to packaging containers of different sizes and heights, and reduce paint overflow or shortage caused by inaccurate distance, which can prevent paint leakage and splashing during the filling process, keep the working environment clean and safe, and at the same time help to improve the accuracy and consistency of filling and ensure product quality.

[0037] An adjustment component is arranged at the bottom of the base 1, and is used to adjust the overall height and level of the equipment. The adjustment component includes four threaded rods 13 distributed in a rectangular shape. A nut 14 is fixedly arranged at the bottom end of the threaded rod 13, and a universal brake wheel 15 is rotatably arranged at the bottom of the nut 14. The length of the threaded rod 13 extending out of the base 1 can be adjusted by rotating the nut 14, so as to adjust the height and level of the equipment. The adjustment of the level can maintain the equipment in a horizontal state, ensure that the filling head 11 maintains a stable vertical position during filling, thereby improving the filling accuracy, helping to reduce paint overflow or shortage caused by equipment tilting, and ensuring that the amount of paint in each packaging container is accurate, which not only avoids paint waste, but also keeps the working environment clean and reduces the cost of cleaning and maintenance. The height adjustment can avoid the fixed height from being unable to be used with equipment of different heights, thereby improving the practicality of the equipment.

[0038] The present application can be used in the technical field of paint packaging and filling equipment, and can also be used in other fields applicable to the present application.

[0039] Embodiment 2

[0040] On the basis of embodiment one, embodiment two also includes: a paint packaging and filling equipment, which is applied to the technical field of paint packaging and filling equipment, and a roller conveyor belt 18 is fixedly arranged on the top of the base 1, and is used to convey the packaging container to be filled to a designated position, and the roller of the roller conveyor belt 18 is an electric roller, which can rotate when powered.

[0041] The control box 17 is fixedly mounted on the support rod on one side of the top of the base 1. The control box 17 is electrically connected to the filling head 11 and the roller conveyor belt 18 to control the switch of the filling head 11 and the start and stop of the roller conveyor belt 18.

[0042] However, as is well known to those skilled in the art, the working principles and wiring methods of the electric push rod 3, motor 10, filling head 11, control box 17 and roller conveyor belt 18 are commonplace, and are all conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A paint packaging and filling equipment, characterized in that: include: A base (1) and a filling head (11), wherein a gantry (2) is fixedly arranged on the top of the base (1), and a through hole is opened on the top of the gantry (2); A clamping assembly, the clamping assembly is arranged on the gantry (2) and is used to clamp the packaging container, the clamping assembly comprising two electric push rods (3) symmetrically embedded on both sides of the gantry (2), the output ends of the two electric push rods (3) located inside the gantry (2) are fixedly provided with clamping frames (4), and the sides of the two clamping frames (4) close to each other are fixedly provided with a plurality of uniformly distributed rubber strips (5); A lifting mechanism, the lifting mechanism is arranged on the gantry (2) and is used to drive the filling head (11) to move longitudinally, the lifting mechanism comprises a guide rod (6) fixedly arranged at the bottom of the gantry (2), a support plate (8) is slidably arranged outside the guide rod (6), a screw rod (7) is symmetrically rotated with the guide rod (6) at the bottom of the gantry (2), the screw rod (7) is threadedly connected to the support plate (8), a motor (10) is fixedly arranged at the top of the gantry (2), one end of the output shaft of the motor (10) is fixedly connected to the screw rod (7), and a limit block (9) is fixedly arranged at the bottom end of the screw rod (7) and the guide rod (6), and the filling head (11) is fixedly arranged on the top of the support plate (8); An adjustment component is arranged at the bottom of the base (1) and is used to adjust the overall height and levelness of the device. The adjustment component comprises four threaded rods (13) connected to the bottom of the base (1) in a rectangular threaded manner, nuts (14) are fixedly arranged at the bottom ends of the four threaded rods (13), universal brake wheels (15) are rotatably arranged at the bottoms of the four nuts (14), and nuts (16) are threadedly connected to the outsides of the four threaded rods (13).

2. A paint packaging and filling equipment according to claim 1, characterized in that: A roller conveyor belt (18) is fixedly arranged on the top of the base (1).

3. A paint packaging and filling equipment according to claim 2, characterized in that: A support rod is fixedly arranged on one side of the top of the base (1), and a control box (17) is fixedly arranged on the top of the support rod. The control box (17) is electrically connected to the filling head (11), and the control box (17) is electrically connected to the roller conveyor belt (18).

4. The paint packaging and filling equipment according to claim 1 is characterized in that: The entirety of the filling head (11) is smaller than the through hole provided at the top of the gantry (2), and the liquid outlet of the filling head (11) is fixedly connected to a connecting port (12).

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