Multi-base flexible feeding equipment

Abstract

The utility model relates to the technical field of feeding equipment, in particular to multi-base flexible feeding equipment which comprises a base plate pushing machine and a base workpiece, a machine frame is arranged on the right side of the base plate pushing machine, and a base conveying mechanism used for conveying the base workpiece is installed on the rear side of the upper surface of the machine frame. And a four-axis manipulator is mounted in the middle of the upper surface of the rack. When the base workpiece detection device works, base workpieces are placed on the feeding port, pushed to the discharging port and fall on the conveying belt of the conveying belt body, when the base workpieces are moved to the position under the CCD detection mechanism, the CCD detection mechanism detects the appearances of the base workpieces and judges the types of the base workpieces, and if the base workpieces do not belong to the needed product types, the CCD detection mechanism detects the appearances of the base workpieces and judges the types of the base workpieces. The four-axis mechanical arm drives the clamping jaw mechanism to move, the base workpieces are clamped and placed in the NG discharging area to be recycled, otherwise, the base workpieces are placed in the OK discharging area to be subjected to follow-up machining, automatic feeding and screening are achieved, manual participation is reduced, and cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of feeding equipment, in particular to a multi-base flexible feeding equipment. Background Art

[0002] Miniature circuit breaker, referred to as MCB (Micro Circuit Breaker / Miniature Circuit Breaker), is the most widely used terminal protection device in building electrical terminal distribution devices. It is used for short circuit, overload, overvoltage and other protection of single-phase and three-phase below 125A, including single-pole 1P, two-pole 2P, three-pole 3P, four-pole 4P;

[0003] There are many types of MCB, and there are also many types of MCB base products produced in conjunction. In the loading work of MCB base, the market currently often uses manual loading, vibration plate loading and tray loading. Among them, manual loading is inefficient, labor costs are expensive, and the types are easily misplaced, causing quality problems; vibration plate loading is very noisy and costly; and tray loading requires molds to make a variety of trays, and the trays are easily damaged and need to be replaced regularly, which is costly, complex in structure, and occupies a large space; therefore, how to overcome the problems of multi-base compatible loading, base screening, base type judgment, etc. encountered in the above-mentioned loading process is one of the problems that need to be solved in the current MCB base production loading work; for this reason, a multi-base flexible loading device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a multi-base flexible feeding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a multi-base flexible loading equipment, including a base push plate machine and a base workpiece, a frame is provided on the right side of the base push plate machine, a base conveying mechanism for conveying the base workpiece is installed on the rear side of the upper surface of the frame, a four-axis manipulator is installed in the middle of the upper surface of the frame, a clamping mechanism for clamping the base workpiece is installed at the bottom end of the four-axis manipulator, a CCD detection mechanism for detecting the base workpiece is provided above the base conveying mechanism, and an NG discharging area and an OK discharging area are respectively provided on the front and rear sides of the frame;

[0006] The front side and the left side of the base push plate machine are respectively provided with a loading port and a discharging port;

[0007] The base conveying mechanism includes a conveyor belt body, the bottom of which is fixedly connected to the rear side of the upper surface of the frame, and the right end of which is connected to the discharge port for receiving the base workpiece;

[0008] The clamping mechanism comprises a clamping cylinder, and the output end of the clamping cylinder is fixedly connected with a feeding clamping claw.

[0009] As a further preferred embodiment of the technical solution: a material blocking mechanism 1 is installed on the front side of the outer side wall of the conveyor belt body, and a material blocking mechanism 2 and a material blocking mechanism 3 are installed on the rear side of the outer side wall of the conveyor belt body.

[0010] As a further preferred embodiment of the technical solution: the material blocking mechanism 1, the material blocking mechanism 2 and the material blocking mechanism 3 all include a material blocking cylinder, and the output end of the material blocking cylinder is fixedly connected to a push rod.

[0011] As a further preferred embodiment of the technical solution: the CCD detection mechanism comprises a fixing frame, the bottom end of the fixing frame is fixedly connected to the left side of the upper surface of the frame, and the lower surface of the fixing frame is fixedly connected to a mounting frame.

[0012] As a further preferred embodiment of the present technical solution: a CCD camera is fixedly mounted on the middle portion of the outer side wall of the mounting frame.

[0013] As a further preferred embodiment of the present technical solution: a light source is fixedly mounted on the bottom of the outer side wall of the mounting frame.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] When the utility model is working, the base workpiece is placed on the loading port, the base workpiece is pushed to the discharging port and falls on the conveyor belt of the conveyor belt body, and when the base workpiece is moved to the bottom of the CCD detection mechanism, the CCD detection mechanism detects the appearance of the base workpiece and makes a type judgment, if the base workpiece does not belong to the required product type, the four-axis manipulator drives the clamping claw mechanism to move, clamps the base workpiece and puts it into the NG discharging area for recycling, otherwise it is put into the OK discharging area for subsequent processing, so as to realize automatic feeding and screening, reduce manual participation, and reduce costs, when the base workpiece is clamped, what is clamped is the base shape, because the types of the base workpieces are different at present, the loading clamping claw is the common point of clamping the base workpiece, and the base workpieces of different sizes can be stably clamped without replacement, which is convenient and efficient, has strong versatility, can be compatible with a variety of different MCB base products, has low noise, fast and stable feeding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view structural schematic diagram of the utility model;

[0017] Figure 2 It is a right view structural schematic diagram of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the conveyor belt main body in the utility model;

[0019] Figure 4 This is a structural schematic diagram of the middle material blocking cylinder and the push rod of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the clamping jaw cylinder and the feeding clamping jaw in the utility model;

[0021] Figure 6 It is a structural schematic diagram of the camera and the light source in the utility model.

[0022] In the figure:

[0023] 1. Base pusher; 2. Frame; 3. Base conveying mechanism; 4. Four-axis manipulator; 5. Gripping mechanism; 6. CCD detection mechanism; 7. NG discharging area; 8. OK discharging area; 9. Base workpiece;

[0024] 11. Loading port; 12. Discharging port;

[0025] 31. Conveyor belt body; 32. Material blocking mechanism 1; 33. Material blocking mechanism 2; 34. Material blocking mechanism 3; 301. Material blocking cylinder; 302. Push rod;

[0026] 51. Gripper cylinder; 52. Loading gripper;

[0027] 61. Fixing frame; 62. Mounting frame; 63. Camera; 64. Light source. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Examples of the embodiments are shown in the drawings, where the same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application, and cannot be understood as limitations on the present application. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0029] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0030] See also Figure 1-6 The utility model provides a technical solution: a multi-base flexible loading equipment, including a base push plate machine 1 and a base workpiece 9, a frame 2 is provided on the right side of the base push plate machine 1, a base conveying mechanism 3 for conveying the base workpiece 9 is installed on the rear side of the upper surface of the frame 2, a four-axis manipulator 4 is installed in the middle of the upper surface of the frame 2, a clamping mechanism 5 for clamping the base workpiece 9 is installed at the bottom end of the four-axis manipulator 4, a CCD detection mechanism 6 for detecting the base workpiece 9 is provided above the base conveying mechanism 3, and an NG discharging area 7 and an OK discharging area 8 are respectively provided on the front and rear sides of the frame 2; the OK discharging area 8 can be connected with other processing stations through a conveyor to load and transfer the base workpiece 9;

[0031] A loading port 11 and a discharging port 12 are respectively provided on the front and left sides of the base push plate machine 1;

[0032] The base conveying mechanism 3 includes a conveyor belt body 31, the bottom of which is fixedly connected to the rear side of the upper surface of the frame 2, and the right end of the conveyor belt body 31 is connected to the discharge port 12 for receiving the base workpiece 9;

[0033] The clamping mechanism 5 includes a clamping cylinder 51, and the output end of the clamping cylinder 51 is fixedly connected to a feeding clamping claw 52; the base push plate machine 1 and the conveyor belt body 31 can adopt the common loading push plate machine and belt conveyor on the market, and the base workpiece 9 is placed on the loading port 11, and the base workpiece 9 is pushed to the discharge port 12 and falls on the conveyor belt of the conveyor belt body 31. When the base workpiece 9 is moved to the bottom of the CCD detection mechanism 6, the CCD detection mechanism 6 detects the appearance of the base workpiece 9 and makes a type judgment. If the base workpiece 9 does not belong to the required product type, the four-axis manipulator 4 drives the clamping mechanism 5 to move, The base workpiece 9 is clamped and placed in the NG discharge area 7 for recycling. If the base workpiece 9 belongs to the required product type, the four-axis manipulator 4 drives the clamping jaw mechanism 5 to move, clamps the base workpiece 9 and places it in the OK discharge area 8 for subsequent processing, thereby realizing automatic loading and screening, reducing manual participation, and reducing costs. When the base workpiece 9 is clamped, what is clamped is the base shape. Due to the different types of base workpieces 9 currently, manually replacing the loading clamp 52 will be time-consuming and labor-intensive, and prone to errors and confusion. Therefore, the loading clamp 52 is the common point for clamping the base workpiece 9 and does not need to be replaced. It can also stably clamp base workpieces 9 of different sizes.

[0034] In this embodiment, specifically: a material blocking mechanism 1 32 is installed on the front side of the outer side wall of the conveyor belt body 31 , and a material blocking mechanism 2 33 and a material blocking mechanism 34 are installed on the rear side of the outer side wall of the conveyor belt body 31 .

[0035] In the present embodiment, specifically: the material blocking mechanism 1 32, the material blocking mechanism 2 33 and the material blocking mechanism 3 34 all include a material blocking cylinder 301, and the output end of the material blocking cylinder 301 is fixedly connected to a push rod 302; the material blocking cylinder 301 drives the push rod 302 to move, which can push down the base workpiece 9 of the pile to prevent stacking, and can also straighten the base workpiece 9 that has deviated in movement.

[0036] In this embodiment, specifically: the CCD detection mechanism 6 includes a fixing frame 61 , the bottom end of the fixing frame 61 is fixedly connected to the left side of the upper surface of the frame 2 , and the lower surface of the fixing frame 61 is fixedly connected to a mounting frame 62 ; the fixing frame 61 is used to support the mounting frame 62 .

[0037] In this embodiment, specifically: a CCD camera 63 is fixedly installed in the middle of the outer wall of the mounting frame 62; a model of the required base product is preset in the CCD camera 63; the CCD camera 63 is used to take a picture of the base workpiece 9 to extract feature information and compare and analyze it with the model, so as to determine whether the base workpiece 9 is the required type of product. By presetting different models, the CCD camera 63 can accurately identify a variety of different products without the need for operator judgment.

[0038] In this embodiment, specifically: a light source 64 is fixedly mounted on the bottom of the outer wall of the mounting frame 62; the light emitted by the light source 64 can make the pictures taken by the CCD camera 63 clearer.

[0039] The working principle of the utility model is as follows: the base workpiece 9 is placed on the loading port 11, the base workpiece 9 is pushed to the discharging port 12 and falls on the conveyor belt of the conveyor belt body 31, and when the base workpiece 9 is moved to the bottom of the CCD detection mechanism 6, the CCD detection mechanism 6 detects the appearance of the base workpiece 9 and makes a type judgment. If the base workpiece 9 does not belong to the required product type, the four-axis manipulator 4 drives the clamping mechanism 5 to move, clamps the base workpiece 9 and puts it in the NG discharging area 7 for recycling. If the base workpiece 9 belongs to the required product type, the four-axis manipulator 4 drives the clamping mechanism 5 to move. The base workpiece 9 is clamped and placed in the OK discharge area 8 for subsequent processing, so as to realize automatic feeding and screening, reduce manual participation and reduce costs. When the base workpiece 9 is clamped, the base shape is clamped. Due to the different types of base workpieces 9 at present, manual replacement of the feeding clamp 52 will be time-consuming and labor-intensive, and prone to errors and confusion. Therefore, the feeding clamp 52 is the common point for clamping the base workpiece 9 and does not need to be replaced. It can also stably clamp base workpieces 9 of different sizes. It is convenient and efficient, with strong versatility, and can be compatible with a variety of different MCB base products, realizing flexible feeding of multiple base products, low noise, fast and stable feeding.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A multi-base flexible feeding device, characterized in that: It comprises a base push plate machine (1) and a base workpiece (9), wherein a frame (2) is provided on the right side of the base push plate machine (1), a base conveying mechanism (3) for conveying the base workpiece (9) is installed on the rear side of the upper surface of the frame (2), a four-axis manipulator (4) is installed in the middle of the upper surface of the frame (2), a clamping mechanism (5) for clamping the base workpiece (9) is installed at the bottom end of the four-axis manipulator (4), a CCD detection mechanism (6) for detecting the base workpiece (9) is provided above the base conveying mechanism (3), and an NG discharging area (7) and an OK discharging area (8) are provided on the front and rear sides of the frame (2), respectively; The front side and the left side of the base push plate machine (1) are respectively provided with a loading port (11) and a discharging port (12); The base conveying mechanism (3) comprises a conveyor belt body (31), the bottom of the conveyor belt body (31) is fixedly connected to the rear side of the upper surface of the frame (2), and the right end of the conveyor belt body (31) is connected to the discharge port (12) for receiving the base workpiece (9); The clamping jaw mechanism (5) comprises a clamping jaw cylinder (51), and an output end of the clamping jaw cylinder (51) is fixedly connected to a feeding clamping jaw (52).

2. The multi-base flexible feeding equipment according to claim 1, characterized in that: A material blocking mechanism 1 (32) is installed on the front side of the outer wall of the conveyor belt body (31), and a material blocking mechanism 2 (33) and a material blocking mechanism 3 (34) are installed on the rear side of the outer wall of the conveyor belt body (31).

3. The multi-base flexible feeding equipment according to claim 2 is characterized in that: The material blocking mechanism 1 (32), the material blocking mechanism 2 (33) and the material blocking mechanism 3 (34) all comprise a material blocking cylinder (301), and a push rod (302) is fixedly connected to the output end of the material blocking cylinder (301).

4. The multi-base flexible feeding equipment according to claim 3 is characterized in that: The CCD detection mechanism (6) comprises a fixing frame (61), the bottom end of the fixing frame (61) is fixedly connected to the left side of the upper surface of the frame (2), and the lower surface of the fixing frame (61) is fixedly connected to a mounting frame (62).

5. The multi-base flexible feeding equipment according to claim 4, characterized in that: A CCD camera (63) is fixedly mounted on the middle portion of the outer side wall of the mounting frame (62).

6. The multi-base flexible feeding equipment according to claim 5, characterized in that: A light source (64) is fixedly mounted on the bottom of the outer side wall of the mounting frame (62).

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