Front row sheet device of photovoltaic glass furnace

Abstract

The utility model discloses a photovoltaic glass furnace front sheet arranging device which comprises a transition table used for bearing glass and a guiding mechanism used for guiding defective products from the transition table to a designated position below the transition table, the guiding mechanism is arranged in an inclined mode, and the inclination angle of the guiding mechanism can be adjusted. The front sheet arranging device of the photovoltaic glass furnace can reduce the labor intensity of personnel, realize automatic sheet arranging, reduce defective products flowing into subsequent procedures, prevent broken sheets from flowing into a toughening furnace, and reduce the risks of furnace arranging and furnace nesting.

Description

Technical Field

[0001] The utility model belongs to the technical field of glass production equipment, and specifically relates to a photovoltaic glass furnace front sheet arrangement device. Background Art

[0002] In the photovoltaic industry, as the market continues to update and upgrade, the deep processing tempered glass production line has also become thinner and thinner with market demand. During the deep processing and transmission process, there will be varying degrees of damage. Personnel need to conduct a 100% inspection of the incoming glass, and at the same time, defective products need to be manually sorted. Breakage may also occur during the sorting process, which poses a great threat to employee safety. At the same time, during the sorting process of broken pieces, a large number of incomplete sorting phenomena have also increased, resulting in incomplete sorting, furnace nesting and other phenomena, which seriously affect production efficiency.

[0003] To solve the above problems, a camera is installed in front of the tempering furnace. Through the visual imaging function of the camera, the image is transmitted to the computer and controller for judgment, and an auxiliary automatic lifting device and an automatic lifting roller are added at the position of the film arrangement machine. In this way, through visual imaging inspection, the defective products are sent to the designated position through the controller, the film arrangement machine is automatically raised, and a belt conveyor mechanism is set on the roller position. The belt conveyor mechanism conveys and arranges the defective products detected by the detector, and uses the inertia of the height difference between the glass and the barrel to drop the defective glass into the designated glass recycling barrel. During this period, due to the accumulation of defective products in the barrel, the defective products behind cannot fall into the barrel, and are brought into the tempering furnace by the glass behind, resulting in furnace arrangement and furnace nesting.

[0004] For example, the patent document with the authorization announcement number CN215206861U discloses a typesetting device for tempered glass production, including: a lifting fixed frame, a vertical guide groove is arranged in the middle of the lifting fixed frame, a lifting screw is arranged in the middle of the vertical guide groove, and a lifting motor is arranged on the shaft end of the lifting screw; and a translation conveying frame is arranged on both the front and rear sides of the lifting fixed frame. A lifting typesetting frame is arranged in the middle of the lifting fixed frame of the utility model, and multiple layers of bearing conveying frames are arranged in parallel on the lifting typesetting frame. Glass can be transported to the bearing conveying frame through the translation conveying frame, and the lifting typesetting frame can drive all the translation conveying frames on it to move up and down synchronously to adjust the height, so as to adjust the bearing conveying frame located between the translation conveying frames. Glass can be transported horizontally through the bearing conveying frame, or temporarily stored through the bearing conveying frame, so that the horizontally transported glass can be sorted and typeset by the lifting typesetting frame and the bearing conveying frame, which is more flexible and convenient when transporting and typesetting. The technical solution disclosed in the patent document also cannot solve the technical problems recorded above. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a photovoltaic glass furnace front sheet discharge device, the purpose of which is to prevent broken pieces from flowing into the tempering furnace and reduce the risk of furnace discharge and furnace congestion.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a photovoltaic glass furnace front sheet sorting device, including a transition platform for supporting glass and a guiding mechanism for guiding defective products from the transition platform to a designated position below, the guiding mechanism is inclined and the inclination angle of the guiding mechanism is adjustable.

[0007] The transition platform comprises a frame and a first supporting roller arranged on the frame, and a plurality of first supporting rollers are arranged.

[0008] The guiding mechanism comprises a mounting frame and a second supporting roller arranged on the mounting frame, and a plurality of second supporting rollers are arranged.

[0009] The second supporting roller includes a second roller shaft and a second roller arranged on the second roller shaft, and a plurality of second rollers are arranged.

[0010] The mounting frame is rotatably connected to the transition platform, and an adjustment mechanism connected to the mounting frame and used for adjusting the inclination angle of the guide mechanism is arranged on the transition platform.

[0011] The adjusting mechanism comprises an actuator, and two ends of the actuator are rotatably connected to the transition platform and the mounting frame respectively.

[0012] The actuator is provided in plurality.

[0013] The first supporting roller includes a first roller shaft and a first roller arranged on the first roller shaft, and a plurality of first rollers are arranged.

[0014] A glass recovery bucket is arranged below the guide mechanism, and a detection element is arranged above the glass recovery bucket.

[0015] The detection element is a photoelectric sensor, and the detection element is arranged on the detection bracket.

[0016] The photovoltaic glass furnace front sheet arrangement device of the utility model can reduce the labor intensity of personnel, realize automatic sheet arrangement, improve production efficiency, reduce the flow of defective products into the subsequent process, prevent broken pieces from flowing into the tempering furnace, and reduce the risk of furnace arrangement and furnace nesting. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] This specification includes the following drawings, which show the following contents:

[0018] Figure 1 This is a schematic diagram of the structure of the photovoltaic glass furnace front sheet arrangement device of the utility model;

[0019] Figure 2It is a schematic diagram of the structure of the guiding mechanism;

[0020] The markings in the figure are: 1. frame; 2. first roller; 3. first roller; 4. belt conveyor mechanism; 5. mounting frame; 6. second roller; 7. second roller; 8. detection element; 9. detection bracket; 10. glass recycling bin; 11. actuator. DETAILED DESCRIPTION

[0021] The specific implementation methods of the utility model are further explained in detail below with reference to the accompanying drawings through the description of embodiments, with the aim of helping technicians in the field to have a more complete, accurate and in-depth understanding of the concept and technical solution of the utility model and facilitating its implementation.

[0022] It should be noted that, in the following embodiments, the “first” and “second” mentioned do not represent an absolute distinction in structure and / or function, nor do they represent a sequential order of execution, but are merely for the convenience of description.

[0023] like Figure 1 and Figure 2 As shown, the utility model provides a photovoltaic glass furnace front sheet sorting device, including a transition platform for carrying glass and a guiding mechanism for guiding defective products from the transition platform to a designated position below, wherein the guiding mechanism is inclined and the inclination angle of the guiding mechanism is adjustable.

[0024] Specifically, if Figure 1 As shown, the transition platform is arranged in front of the tempering furnace, and the glass enters the tempering furnace through the transition platform. The transition platform includes a frame 1 and a first support roller arranged on the frame 1. A plurality of first support rollers are arranged, and all the first support rollers are on the same straight line parallel to the first direction, and the first direction is a horizontal direction. The first support roller includes a first roller shaft 2 and a first roller 3 arranged on the first roller shaft 2. The first roller 3 contacts the glass. A plurality of first rollers 3 are arranged, and the first roller 3 is a cylinder and can roll. All the first rollers 3 are arranged in sequence along the length direction of the first roller shaft 2. The length direction of the first roller shaft 2 is parallel to the second direction. The second direction is a horizontal direction and the second direction is perpendicular to the first direction.

[0025] like Figure 1 and Figure 2 As shown, the guide mechanism includes a mounting frame 5 and a second supporting roller disposed on the mounting frame 5, and a plurality of second supporting rollers are provided. The second supporting roller includes a second roller shaft 6 and a second roller 7 disposed on the second roller shaft 6, and a plurality of second rollers 7 are provided. The second roller 7 is a cylinder and the second roller 7 can roll. All the second rollers 7 are arranged in sequence along the length direction of the second roller shaft 6, and the length direction of the second roller shaft 6 is parallel to the first direction, and the second roller 7 is in contact with the glass.

[0026] like Figure 1 and Figure 2 As shown, the mounting frame 5 is rotatably connected to the transition platform, the rotation center line of the mounting frame 5 is parallel to the first direction, and an adjustment mechanism connected to the mounting frame 5 and used to adjust the inclination angle of the guide mechanism is provided on the transition platform. The inclination angle of the guide mechanism refers to the angle between the width direction of the mounting frame 5 and the vertical plane where the rotation center line of the mounting frame 5 is located. The width direction of the mounting frame 5 is perpendicular to the first direction, and all the second support rollers are arranged in sequence along the width direction of the mounting frame 5. When the defective products on the transition platform slide down along the inclined guide mechanism to the glass recycling bin 10 below, the defective products slide on the second support rollers.

[0027] In this embodiment, if Figure 1 and Figure 2 As shown, two second support rollers are arranged on the mounting frame 5 , and four second rollers 7 are arranged on the second roller shaft 6 .

[0028] like Figure 1 and Figure 2 As shown, the adjustment mechanism includes an actuator 11, and the two ends of the actuator 11 are respectively rotatably connected to the transition platform and the mounting frame 5. A plurality of actuators 11 are provided, and the actuator 11 is a retractable component. Through the extension and retraction of the actuator 11, the mounting frame 5 is pushed to rotate up and down, so as to adjust the inclination angle of the guide mechanism.

[0029] In this embodiment, if Figure 1 and Figure 2 As shown, two actuators 11 are provided, and both ends of the mounting frame 5 in the length direction are respectively connected to the two actuators 11 , and the actuator 11 may be an electric cylinder, a hydraulic cylinder or a pneumatic cylinder.

[0030] like Figure 1 As shown, a glass recovery barrel 10 is arranged below the guide mechanism, and a detection element 8 is arranged above the glass recovery barrel 10. The detection element 8 is a photoelectric sensor, and the detection element 8 is arranged on the detection bracket 9. The detection element 8 is used to detect the stacking height of defective products in the glass recovery barrel 10. By changing the inclination angle of the guide mechanism, the defective products can be guided to fall into different positions in the glass recovery barrel 10. Through real-time detection by the detection element 8, the inclination angle of the guide mechanism is adjusted according to the stacking situation of defective products in the barrel, and the guide mechanism and the glass recovery barrel 10 are adjusted to always maintain a safe and effective drop. The defective products on the transition table can effectively fall into the glass recovery barrel 10 and will not be brought into the tempering furnace, avoiding the phenomenon of furnace row and furnace nesting.

[0031] like Figure 1As shown, a belt conveyor mechanism 4 is provided on the transition platform, and the belt conveyor mechanism 4 is provided between two adjacent first support rollers. The belt conveyor mechanism 4 is used to convey defective products along the second direction, and the belt conveyor mechanism 4 conveys the defective products detected by the detector to the guide mechanism.

[0032] The above is an exemplary description of the utility model in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the utility model; or the above concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. Photovoltaic glass furnace front sheet arrangement device, characterized by: It comprises a transition platform for carrying glass and a guiding mechanism for guiding defective products from the transition platform to a designated position below. The guiding mechanism is tilted and the tilt angle of the guiding mechanism is adjustable.

2. The photovoltaic glass furnace front sheet arrangement device according to claim 1, characterized in that: The transition platform comprises a frame and a first supporting roller arranged on the frame, and a plurality of first supporting rollers are arranged.

3. The photovoltaic glass furnace front sheet arrangement device according to claim 1, characterized in that: The guiding mechanism comprises a mounting frame and a second supporting roller arranged on the mounting frame, and a plurality of second supporting rollers are arranged.

4. The photovoltaic glass furnace front sheet arrangement device according to claim 3, characterized in that: The second supporting roller includes a second roller shaft and a second roller arranged on the second roller shaft, and a plurality of second rollers are arranged.

5. The photovoltaic glass furnace front sheet arrangement device according to claim 3, characterized in that: The mounting frame is rotatably connected to the transition platform, and an adjustment mechanism connected to the mounting frame and used for adjusting the inclination angle of the guide mechanism is arranged on the transition platform.

6. The photovoltaic glass furnace front sheet arrangement device according to claim 5, characterized in that: The adjusting mechanism comprises an actuator, and two ends of the actuator are rotatably connected to the transition platform and the mounting frame respectively.

7. The photovoltaic glass furnace front sheet arrangement device according to claim 6, characterized in that: The actuator is provided in plurality.

8. The photovoltaic glass furnace front sheet arrangement device according to claim 2, characterized in that: The first supporting roller includes a first roller shaft and a first roller arranged on the first roller shaft, and a plurality of first rollers are arranged.

9. The photovoltaic glass furnace front sheet arrangement device according to any one of claims 1 to 8, characterized in that: A glass recovery bucket is arranged below the guide mechanism, and a detection element is arranged above the glass recovery bucket.

10. The photovoltaic glass furnace front sheet arrangement device according to claim 9, characterized in that: The detection element is a photoelectric sensor, and the detection element is arranged on the detection bracket.

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