Novel quenching tank for electrogalvanizing

Abstract

The utility model provides a novel quenching tank for electrogalvanizing, which comprises a quenching tank, a liquid adding port mounted on the quenching tank, two parallel baffles mounted on the quenching tank in a sliding manner, a first adjusting component arranged between the quenching tank and the baffles and used for driving the baffles to move along the quenching tank, and a guide frame mounted on the baffles in a sliding manner, a first adjusting assembly is arranged between the baffle plates and the guide frame, a second adjusting assembly is arranged between the baffle plates and the guide frame, and the guide frame is driven by the second adjusting assembly to move up and down along the baffle plates. The quenching requirements of different workpieces can be met, meanwhile, the guide frame is driven by the second adjusting assembly to move up and down along the baffle, the depth of the electroplated workpieces in the quenching solution is adjusted, and therefore the quenching stability performance and the quenching efficiency are improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of electrogalvanizing production, and particularly relates to a novel quenching tank for electrogalvanizing. Background Art

[0002] At present, after the workpiece is electro-galvanized, it will be added to the quenching tank for quenching, so as to improve the performance of the workpiece, especially for the steel wire production process, the steel wire needs to be quenched.

[0003] The patent document with application number 201921626580.X discloses a lifting device for an immersed steel wire quenching tank, including a quenching tank, a lifting mechanism and a control panel. The lifting mechanism includes a horizontal plate, an introduction mechanism and an export mechanism symmetrically arranged on both sides of the top of the quenching tank, and a guide mechanism arranged inside the quenching tank. The introduction mechanism and the export mechanism both include an outer guide roller and a pressure roller arranged above the outer guide roller. The guide mechanism includes a first guide roller, a second guide roller, a third guide roller, a fourth guide roller, a fifth guide roller and a sixth guide roller arranged in sequence from left to right. The top ends of the first guide roller and the sixth guide roller are respectively fixed to the bottom of the horizontal plate by a first telescopic mechanism. The utility model can effectively improve the cooling effect of the steel wire, make the medium temperature in the quenching tank uniform, and make the temperature control of the quenching tank more accurate.

[0004] The above technical solution adjusts the length of the steel wire in the quenching tank by adjusting the height between multiple guide rollers to meet the needs of steel wire quenching. However, limiting the steel wire by multiple guide rollers can easily cause wear to the steel wire. At the same time, thicker steel wire can easily damage the guide rollers, thereby shortening the service life of the guide rollers.

[0005] Therefore, in view of the shortcomings of the above scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the utility model was created, and a new type of quenching tank for electrogalvanizing is provided to solve the problem. Utility Model Content

[0006] The utility model provides a novel quenching tank for electrogalvanizing, which solves the problems in the prior art.

[0007] The technical solution of the utility model is implemented as follows: a novel quenching tank for electrogalvanizing, comprising a quenching tank, a liquid filling port is installed on the quenching tank, and the characteristics are: two parallel baffles are slidably installed on the quenching tank, a first adjustment component is arranged between the quenching tank and the baffle, the baffle is driven to move along the quenching tank by the first adjustment component, a guide frame is slidably installed on the baffle, a second adjustment component is arranged between the baffle and the guide frame, and the guide frame is driven to move up and down along the baffle by the second adjustment component;

[0008] During use of the above technical solution: the distance between the two baffles on the quenching tank is adjusted by the first adjusting component, thereby adjusting the quenching length of the electro-galvanized workpiece quenching, which can meet the quenching requirements of different workpieces. At the same time, the second adjusting component drives the guide frame to move up and down along the baffle to achieve the depth of the electroplated workpiece in the quenching solution, thereby improving the stability of quenching and the efficiency of quenching.

[0009] As a preferred technical solution: a first sliding block is fixedly arranged on the quenching tank, a first sliding groove is opened on the baffle, and the first sliding block is slidably installed in the first sliding groove to improve the stability of the baffle moving along the quenching tank.

[0010] As a preferred technical solution: the first adjustment assembly includes a first adjustment screw rotatably mounted on the quenching tank, a first guide rod is fixedly arranged on the quenching tank, the first guide rod corresponds to the first adjustment screw, one end of the baffle is threadedly mounted on the first adjustment screw, and the other end of the baffle is slidably mounted on the first guide rod;

[0011] During use of the above technical solution: by rotating the first adjusting screw, the two baffles are driven to move synchronously toward or away from each other along the quenching tank, thereby adjusting the distance between the two baffles, adjusting the quenching length, and improving the stability of the overall adjustment.

[0012] As a preferred technical solution: the first adjusting screw is provided with two symmetrical external threads, the two external threads are in opposite directions, the two baffles are provided with first screw holes, and the adjusting screw threads are installed in the first screw holes.

[0013] As a preferred technical solution: a first guide hole is opened at the other end of the baffle, and the first guide rod is slidably installed in the first guide hole to improve the stability of the baffle moving along the quenching tank.

[0014] As a preferred technical solution: there are multiple guide frames, the multiple guide frames are linearly and evenly distributed along the baffle, two adjacent guide frames are fixedly connected, and the quenching tank is divided into two parts by the multiple guide frames cooperating with the baffle;

[0015] Prevent the quenching liquid in the quenching tank from flowing out through the gap between the guide frame and the baffle, thereby reducing the retention of quenching liquid in the quenching tank, causing the workpiece to not be completely in the quenching liquid, resulting in poor and uneven quenching effect.

[0016] As a preferred technical solution: the guide frame includes two symmetrical guide wheels, one upper and one lower, which are rotatably mounted on the guide frame;

[0017] The workpiece is guided by two symmetrical upper and lower guide wheels to reduce the friction between the workpiece and the guide frame, while reducing the flow of quenching liquid flowing out through the gap between the guide frame and the workpiece, thereby improving the stability of quenching performance.

[0018] As a preferred technical solution: the second adjustment component includes a second adjustment screw threadedly mounted on the baffle, the second adjustment screw is movably connected to the guide frame, and the second adjustment screw is operated to drive the guide frame to move in the up and down directions along the baffle.

[0019] As a preferred technical solution: a second sliding groove is provided on the baffle, a second sliding block is fixedly provided on the guide frame, and the second sliding block is slidably installed in the second sliding groove;

[0020] The second sliding block slides along the second sliding groove to seal the gap between the baffle plate and the guide frame, thereby preventing the quenching liquid from flowing out through the gap between the guide frame and the baffle plate.

[0021] As a preferred technical solution: the quenching tank is installed in the liquid storage tank, and liquid guide grooves are fixedly arranged at both ends of the quenching tank, and the liquid guide grooves correspond to the liquid storage tank;

[0022] The quenching liquid can be collected and recycled after cooling, which reduces the consumption of quenching liquid and improves energy consumption.

[0023] After adopting the above technical solution, the beneficial effects of the utility model are:

[0024] 1. The distance between the two baffles on the quenching tank is adjusted by the first adjusting component, so as to adjust the quenching length of the electro-galvanized workpiece, which can meet the quenching requirements of different workpieces. At the same time, the second adjusting component drives the guide frame to move up and down along the baffle to realize the depth of the electroplated workpiece in the quenching solution, thereby improving the stability and efficiency of quenching;

[0025] 2. By rotating the first adjusting screw, the two baffles are driven to move synchronously toward or away from each other along the quenching tank, thereby adjusting the distance between the two baffles, adjusting the quenching length, and improving the stability of the overall adjustment;

[0026] 3. Prevent the quenching liquid in the quenching tank from flowing out through the gap between the guide frame and the baffle, thereby reducing the retention of the quenching liquid in the quenching tank, causing the workpiece to not be completely in the quenching liquid, resulting in poor and uneven quenching effect;

[0027] 4. The workpiece is guided by two symmetrical guide wheels, reducing the friction between the workpiece and the guide frame;

[0028] 5. The quenching liquid can be collected and recycled after cooling, which reduces the consumption of quenching liquid and improves energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0030] Figure 1 It is a three-dimensional diagram of the utility model;

[0031] Figure 2 It is a top view of the utility model;

[0032] Figure 3 It is an exploded view of the utility model;

[0033] Figure 4 It is a cross-sectional view of the utility model at A;

[0034] Figure 5 It is a three-dimensional diagram of the quenching tank of the utility model;

[0035] Figure 6 It is a partial enlarged view of B of the utility model;

[0036] Figure 7 It is a partial enlarged view of the C part of the utility model;

[0037] Figure 8 It is an exploded view of the utility model;

[0038] Fig. 9 This is a schematic diagram of the installation of the baffle and the guide frame of the utility model;

[0039] Fig.10 It is a cross-sectional view of the baffle and the guide frame of the utility model;

[0040] Fig.11 A three-dimensional diagram of the guide frame of the utility model;

[0041] In the figure, 1-liquid storage tank, 2-connecting plate, 3-guide roller, 4-support frame, 5-quenching tank, 6-, 7-liquid filling port, 8-first sliding block, 9-rotating shaft mounting seat, 10-first adjusting screw, 11-rotating handle, 12-first guide rod, 13-baffle, 14-first screw hole, 15-connecting block, 16-connecting rod, 17-first sliding groove, 18-support plate, 19-second adjusting screw, 20-second guide rod, 21-guide frame, 22-guide wheel, 23-second sliding block, 24-second sliding groove. Implementation

[0042] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0043] like Figures 1 to 11 As shown, a novel quenching tank for electrogalvanizing includes a quenching tank 5, on which a liquid filling port 7 is installed, and is characterized in that: two parallel baffles 13 are slidably installed on the quenching tank 5, a first adjustment component is arranged between the quenching tank 5 and the baffle 13, and the baffle 13 is driven to move along the quenching tank 5 by the first adjustment component, a guide frame 21 is slidably installed on the baffle 13, and a second adjustment component is arranged between the baffle 13 and the guide frame 21, and the guide frame 21 is driven to move up and down along the baffle 13 by the second adjustment component;

[0044] like Figures 5 to 10 As shown, a first sliding block 8 is fixedly arranged on the quenching tank 5, a first sliding groove 17 is opened on the baffle 13, and the first sliding block 8 is slidably installed in the first sliding groove 17;

[0045] The first adjustment assembly includes a first adjustment screw 10 rotatably mounted on the quenching tank 5, a first guide rod 12 is fixedly arranged on the quenching tank 5, the first guide rod 12 corresponds to the first adjustment screw 10, one end of the baffle 13 is threadedly mounted on the first adjustment screw 10, and the other end of the baffle 13 is slidably mounted on the first guide rod 12;

[0046] Specific: such as Figure 7 and Figure 8 As shown, two sets of parallel rotating shaft mounting seats 9 are fixedly arranged on the upper end of the quenching tank 5, and the first rotating shaft is rotatably mounted on the rotating shaft mounting seats 9. The first adjusting screw 10 is welded between the two first rotating shafts, and a rotating handle 11 is welded on one of the first rotating shafts.

[0047] The first adjusting screw 10 is provided with two symmetrical external threads, and the two external threads are in opposite directions. The two baffles 13 are provided with first screw holes 14, and the first adjusting screw 10 is threadedly installed in the first screw holes 14. The baffles 13 are welded to the connecting block 15, and the first screw holes 14 are provided on the connecting block 15. The first screw holes 14 on the two baffles 13 correspond to the thread directions of the first adjusting screw 10.

[0048] A first guide hole is formed at the other end of the baffle 13, and the first guide rod 12 is slidably installed in the first guide hole to improve the stability of the baffle moving along the quenching tank.

[0049] During use: operate the rotating handle 11 to rotate the first adjusting screw 10 through the first rotating shaft, and the first adjusting screw 10 drives the baffle 13 to move along the quenching tank 5. At the same time, the baffle 13 slides along the first guide rod 12 to adjust the distance between the two baffles 13 in the quenching tank 5.

[0050] like Fig.10 and Fig.11 As shown, there are multiple guide frames 21, and the multiple guide frames 21 are linearly and evenly distributed along the baffle 13. Two adjacent guide frames 21 are welded and connected. The quenching tank 5 is divided into two parts by the multiple guide frames 21 cooperating with the baffle 13, and the guide frames 21 on both sides are slidably connected with the baffle 13;

[0051] The guide frame 21 includes two symmetrical guide wheels 22, one on the upper side and the other on the lower side. The two guide wheels 22 are rotatably mounted on the guide frame 21.

[0052] When in use: the workpiece is guided by the upper and lower symmetrical guide wheels to reduce the friction between the workpiece and the guide frame, while reducing the flow of quenching liquid flowing out through the gap between the guide frame and the workpiece, thereby improving the stability of quenching.

[0053] The second adjustment assembly includes a second adjustment screw 19 threadedly mounted on the baffle 13, the second adjustment screw 19 is movably connected to the guide frame 21, and the second adjustment screw 19 is operated to drive the guide frame 21 to move in the up and down directions along the baffle 13;

[0054] Specifically: a support plate 18 is welded on the baffle 13, a second screw hole is opened on the support plate 18, a second adjusting screw 19 is threadedly installed in the second screw hole, a second guide hole is opened on the support plate 18, a second guide rod 20 is slidably installed in the second guide hole, and the second guide rod 20 is welded and connected to the guide frame 21.

[0055] A second sliding groove 24 is formed on the baffle 13, and a second sliding block 23 is fixedly disposed on the guide frame 21. The second sliding block 23 is slidably installed in the second sliding groove 24;

[0056] During use: operate the second adjusting screw 19 to drive the guide frame 21 to move up and down along the baffle 13, and at the same time the second guide rod 20 slides along the second guide hole, and the guide frame 21 drives the second sliding block to slide along the second sliding groove to seal the gap between the baffle and the guide frame to prevent the quenching liquid from flowing out through the gap between the guide frame and the baffle.

[0057] like Figures 1 to 3 As shown, the quenching tank 5 is installed in the liquid storage tank 1, and liquid guide grooves 6 are fixedly provided at both ends of the quenching tank 5, and the liquid guide grooves 6 correspond to the liquid storage tank 1;

[0058] Specifically: a support frame 4 is welded inside the liquid storage tank 1, a quenching tank 5 is welded on the support frame 4, a liquid guide groove 6 is tilted, a connecting plate 2 is welded on the liquid storage tank 1, and a plurality of guide rollers 3 are rotatably mounted on the connecting plate 2, and the plurality of guide rollers 3 correspond to the guide frame 21. The steel wire passes through the gap between the two guide wheels in the guide frame 21, and then is guided by the guide roller 3 to prevent entanglement of two adjacent steel wires during movement.

[0059] The quenching liquid can be collected and recycled after cooling, which reduces the consumption of quenching liquid and improves energy consumption. Example

[0060] like Figure 5 and Figure 8 As shown, a plurality of partitions are fixedly welded on the inner wall of the quenching tank 5, and the number of partitions is preferably one. The plurality of partitions isolate the quenching tank 5 into a plurality of independent quenching chambers. Two baffles 13 are slidably installed in the plurality of quenching chambers, and a connecting rod 16 is welded on the baffle 13. The connecting rods 16 of the two baffles 13 in two adjacent quenching chambers are welded and connected. The baffles 13 in the two quenching chambers are driven to move synchronously through the first adjusting component, and quenching liquids of different temperatures can be filled into the two quenching chambers as needed, thereby expanding the scope of use and reducing costs. Example

[0061] like Fig.11 As shown, an arc-shaped groove is provided in the middle of the guide wheel 22, and the steel wire passes through the arc-shaped groove between the two guide wheels 22, thereby reducing the gap between the guide wheel 22 and the guide frame 21, thereby reducing the flow of the quenching liquid through the above gap. A convex block for blocking the arc-shaped groove of the guide wheel 22 is welded on the guide frame 21, and the convex block is rollingly connected to the arc-shaped groove of the guide wheel 22. The rest of the structure is the same as that of the first embodiment;

[0062] There are multiple liquid adding ports 7, and liquid adding pipes are welded on the multiple liquid adding ports 7. The liquid adding pipes pass through the bottom surface of the quenching tank. The liquid adding pipes are connected to a liquid adding pump. The liquid adding pump is started to continuously add quenching liquid into the quenching tank 5 through the liquid adding pipe and the liquid adding port. The flow rate of quenching liquid added through the liquid adding port is greater than the outflow of the two guide wheels on the guide frame, so that the quenching liquid soaks the steel wire. As the quenching liquid is continuously added, it flows out from the upper end of the guide frame and falls into the liquid storage tank through the guidance of the guide groove.

[0063] The working principle of the utility model is as follows: the steel wire passes through the gap between the two guide wheels in the guide frame 21 and then is guided by the guide roller 3;

[0064] The flow rate of the quenching liquid added through the liquid adding port is greater than the outflow of the two guide wheels on the guide frame, so that the quenching liquid soaks the steel wire. As the quenching liquid is continuously added, it flows out from the upper end of the guide frame and falls into the liquid storage tank through the guide groove.

[0065] The first adjusting screw 10 is driven to rotate by operating the rotating handle 11 through the first rotating shaft, and the first adjusting screw 10 drives the baffle 13 to move along the quenching tank 5, and the baffle 13 slides along the first guide rod 12 to adjust the distance between the two baffles 13 in the quenching tank 5;

[0066] The second adjusting screw 19 is operated to drive the guide frame 21 to move up and down along the baffle 13. At the same time, the second guide rod 20 slides along the second guide hole. The guide frame 21 drives the second sliding block to slide along the second sliding groove to seal the gap between the baffle and the guide frame to prevent the quenching liquid from flowing out through the gap between the guide frame and the baffle.

[0067] In the description of the present utility model, it should be understood that the terms "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In the description of the present utility model, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0068] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel quenching tank for electrogalvanizing, comprising a quenching tank (5), wherein a liquid filling port (7) is installed on the quenching tank (5), characterized in that: Two parallel baffles (13) are slidably mounted on the quenching tank (5); a first adjustment component is arranged between the quenching tank (5) and the baffle (13); the baffle (13) is driven to move along the quenching tank (5) by the first adjustment component; a guide frame (21) is slidably mounted on the baffle (13); a second adjustment component is arranged between the baffle (13) and the guide frame (21); the guide frame (21) is driven to move in an upward and downward direction along the baffle (13) by the second adjustment component.

2. A novel quenching tank for electrogalvanizing according to claim 1, characterized in that: A first sliding block (8) is fixedly arranged on the quenching tank (5), a first sliding groove (17) is formed on the baffle plate (13), and the first sliding block (8) is slidably mounted in the first sliding groove (17).

3. A new type of quenching tank for electrogalvanizing according to claim 2, characterized in that: The first adjustment assembly comprises a first adjustment screw (10) rotatably mounted on the quenching tank (5); a first guide rod (12) is fixedly arranged on the quenching tank (5); the first guide rod (12) corresponds to the first adjustment screw (10); one end of the baffle (13) is threadedly mounted on the first adjustment screw (10); and the other end of the baffle (13) is slidably mounted on the first guide rod (12).

4. A novel quenching tank for electrogalvanizing according to claim 3, characterized in that: The first adjusting screw (10) is provided with two symmetrical external threads, the two external threads are in opposite directions, the two baffles (13) are provided with first screw holes (14), and the adjusting screw (10) is threadably mounted in the first screw holes (14).

5. A novel quenching tank for electrogalvanizing according to claim 4, characterized in that: A first guide hole is formed at the other end of the baffle (13), and the first guide rod (12) is slidably mounted in the first guide hole.

6. A novel quenching tank for electrogalvanizing according to claim 1, characterized in that: The guide frames (21) are multiple in number, the multiple guide frames (21) are linearly and evenly distributed along the baffle (13), two adjacent guide frames (21) are fixedly connected, and the quenching tank (5) is divided into two parts by the multiple guide frames (21) cooperating with the baffle (13).

7. A novel quenching tank for electrogalvanizing according to claim 6, characterized in that: The guide frame (21) comprises two symmetrical upper and lower guide wheels (22), and the two guide wheels (22) are rotatably mounted on the guide frame (21).

8. A novel quenching tank for electrogalvanizing according to claim 7, characterized in that: The second adjustment assembly comprises a second adjustment screw (19) threadedly mounted on the baffle (13); the second adjustment screw (19) is movably connected to the guide frame (21); the second adjustment screw (19) is operated to drive the guide frame (21) to move in an upward and downward direction along the baffle (13).

9. A novel quenching tank for electrogalvanizing according to claim 8, characterized in that: The baffle (13) is provided with a second sliding groove (24), and the guide frame (21) is fixedly provided with a second sliding block (23), the second sliding block (23) being slidably mounted in the second sliding groove (24).

10. A novel quenching tank for electrogalvanizing according to claim 1, characterized in that: The quenching tank (5) is installed in the liquid storage tank (1), and liquid guide grooves (6) are fixedly provided at both ends of the quenching tank (5), and the liquid guide grooves (6) correspond to the liquid storage tank (1).

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