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249results about How to "Improve quenching efficiency" patented technology

Quenching mechanism of steel ball quenching machine

InactiveCN100497667CSame quenching timeUniform quenching effectFurnace typesHeat treatment furnacesSteel ballHardness
The invention relates to a quenching machine of a steel ball, which pertains to the technical field of quenching facilities of metal materials. The invention comprises: a screw pole with the central part being provided with a screw plate used for separating the steel ball and driving the movement of the steel ball, and two ends being supported on brackets of bearing chocks through a first and a second bearing chocks; a medium groove which is used for accepting a quenching medium which is imported by a conveying mechanism of the quenching medium of the quenching machine of the steel ball and is fixed at a bracket of the medium groove and wholly corresponding to the lower part of the screw plate; a driving device of the screw pole which is used for driving the movement of the screw pole as well as is connected with the screw pole in a transmitted way. The invention has the advantages that: since the screw pole of the screw plate is adopted, the screw plate causes the steel ball to be moved under a separation state, thereby, no pad patch happens; meanwhile, every steel ball has the same quenching time, so the steel balls gain inside and outside quenching effect and the whole hardness (HRC) thereof can reach 60-70; the screw plate on the screw pole drives the steel balls, which can obtain more than 5 times quenching efficiency than the prior art.
Owner:CHANGSHU FEIFAN METALWORK

Multi-irradiation laser quenching method and device

The invention discloses a laser quenching method and device. According to the method, single heating in the conventional laser quenching technology is changed into multi-irradiation heating, or even high-frequency multi-irradiation heating by combining multi-irradiation heating with a quick scanning function of a rotating mirror; the heat conduction process caused by input of laser energy is injected into the surface of a workpiece within short heating time in a multi-stacking mode, so that the accumulation of the laser energy absorbed by a metal base body is increased, and the accumulation of the heat conduction depth is also increased. The device comprises a laser device, a control system, a light guide system, a mechanical motion device and a laser processing head. Even if technical parameters adopt high laser power, and when the scanning speed is high, and an irradiation interval exists, the surface temperature of the metal is always controlled to be below a melting point, and heat can be effectively and continuously expanded from the surface of the workpiece into the workpiece; and therefore, on the premise that the surface of the metal is prevented from being melted, the depth of an austenitizing region on the surface of the workpiece is increased, and the laser quenching efficiency is obviously improved.
Owner:WUHAN HIVALUE INTELASER LTD

Rotating disc type automatic quenching device

The invention discloses a rotating disc type automatic quenching device, and belongs to the technical field of heat treatment equipment. The rotating disc type automatic quenching device comprises a rotating disc. The rotating disc is driven by a driving device and is horizontally arranged. At least three slipways are uniformly distributed on the rotating disc and around the central axis of the rotating disc. Pushing rods capable of sliding up and down along the slipways are arranged in the slipways. A quenching induction coil and a cooling pipe orifice are sequentially arranged on the rotating disc in the rotating direction of the rotating disc, are arranged on the movement loci of the pushing rods and are respectively opposite to the two adjacent pushing rods. A motor, driven by a pneumatic cylinder II to move up and down, is arranged below the rotating disc and at a corresponding position of the quenching induction coil. A quick connecting device for transmitting torque is arranged at the upper end of an output shaft of the motor and the lower ends of the pushing rods. Heating, cooling and taking and placing of parts are conducted synchronously and do not affect one another, the quenching efficiency is improved greatly, and besides, quenching parts uninterruptedly rotate at constant speed in the quenching induction coil along with the pushing rods, and are guaranteed to be heated more uniformly.
Owner:邯郸市翔天数控工程有限公司

New fluorescence detection method of tetracycline based on zirconium-based MOF(Metal-organic framework)

The invention belongs to the technical field of chemical sensing, and particularly relates to a new fluorescence detection method of tetracycline based on a zirconium-based MOF(Metal-Organic framework). By using the zirconium-based metal-organic framework (Zr-MOF) with good water and heat stability and excellent luminescent performance as a detection platform, selective adsorption enrichment and fluorescent response of the Zr-MOF on the tetracycline in a water body are utilized, so that high-sensitivity and high-selectivity detection on the tetracycline can be realized. Meanwhile, the detection method has a low detection limit. Compared with other detection methods of the tetracycline, the detection method disclosed by the invention has the advantages of simple and quick operation, no need of expensive and complicated instruments and equipment, and the like; therefore, the practicability is high, and the application range is wide. The fluorescent response of the zirconium-based MOF on the tetracycline is based on electron transfer between the zirconium-based MOF and the tetracycline, and fluorescence quenching on the zirconium-based MOF is caused by photoinduced electron transfer between the zirconium-based MOF and the tetracycline.
Owner:NINGBO UNIVERSITY OF TECHNOLOGY

Automatic quenching production line for annular parts

The invention discloses an automatic quenching production line for annular parts. The automatic quenching production line for the annular parts comprises a supporting frame. An installing plate is fixed to the upper end of the supporting frame. A cooling pool is fixed to the upper end of the installing plate. Slide ways are fixed to the left end and the right end of the inner wall of the cooling pool. A fixing frame is arranged at the upper end of the cooling pool. A heating ring is fixed to the fixing frame. An automatic feeding device is arranged above the heating ring. A driven gear is installed at the lower end of the installing plate. A telescopic cylinder is fixed to the lower end of the driven gear. A positioning convex block is fixed to the upper end of the telescopic cylinder. A motor installing plate is fixed to the left side of the lower end of the installing plate. A motor is fixed to the motor installing plate. A driving gear is fixed to a shaft of the motor in a key connection manner. The automatic quenching production line has the beneficial effects of being reasonable in structural design, convenient to use and the like, automatic feeding of the parts can be achieved, quenching treatment is performed on the parts, the automation degree is high, the quenching quality is good, the quenching efficiency is improved, and production cost is saved.
Owner:安徽旭虹机械设备有限公司

High-frequency gear quenching equipment

The invention relates to the field of gear machining, in particular to high-frequency gear quenching equipment. The high-frequency gear quenching equipment comprises a conveying mechanism, and gear parts for being arranged in order to be quenched. The gear parts are fed one by one, a first carrying mechanism is used for receiving and grabbing the gear parts from the conveying mechanism and is usedfor transferring the gear parts, and a high-frequency quenching mechanism is used for receiving the gear parts conveyed by the first carrying mechanism and carrying out high-frequency induction heating and quenching on the gear parts. A second carrying mechanism is used for receiving and grabbing the gear parts quenched by the high-frequency quenching mechanism and is used for transferring the gear parts, and an air cooling mechanism is used for receiving the gear parts conveyed by the second carrying mechanism and cooling the gear parts. An oil smearing mechanism is used for receiving the gear parts conveyed by the second carrying mechanism and smearing the surfaces of the gear parts with oil. According to the high-frequency gear quenching equipment, assemble line work is carried out, the gear parts can be automatically settled, conveyed and placed, manual taking and placing are replaced, high safety is achieved, and the production efficiency is improved.
Owner:邹立川

Electrochemiluminescence sensor for detecting insulin by quenching CdS hybridized TiO2 nanoribbon through gold-curcumin nanoparticles

The invention relates to an electrochemiluminescence sensor for detecting insulin by quenching a CdS hybridized TiO2 nanoribbon through gold-curcumin nanoparticles. According to the present invention,the potassium persulfate and the hydrogen peroxide are used as the co-reactants together, so that the electrochemiluminescence property of the CdS hybridized TiO2 nanoribbon is enhanced. In order tosensitively detect the insulin, the invention designs a sandwich type quenching type electrochemiluminescence immunosensor, and the gold-curcumin composite ZIF-8 is adopted as a quenching agent, so that the electrochemiluminescence intensity of the CdS hybrid TiO2 nanoribbon is reduced. The quenching mechanism is mainly that the curcumin consumes the hydroxyl radicals generated in an electrochemical reaction process, and the luminous intensity of the luminescent material is further reduced through energy transfer, so that the dual quenching of an electrochemiluminescence signal is realized; the insulin with different concentrations can be combined with different amounts of secondary antibody marker gold-curcumin composite ZIF-8, so that the electrochemiluminescence intensity change of thesensor is different. The linear range of insulin detection is 0.3 pg/mL-20 ng/mL, and the detection limit is 0.09 pg/mL.
Owner:UNIV OF JINAN

Gear synchronous quenching device

The invention discloses a gear synchronous quenching device. The device comprises a quenching power supply extension machine, an annular sensor and a clamping tooling used for clamping to-be-quenchedgears. The annular sensor is fixed to the quenching power supply extension machine and connected with a quenching power supply extension machine output power supply. A lifting mechanism is arranged atthe lower end of the quenching power supply extension machine. An annular water pouring ring is arranged at the lower end of the annular sensor and fixed to the outer wall of the quenching power supply extension machine. A plurality of water pouring nozzles are formed in the inner wall of the annular water pouring ring. The clamping tooling comprises a rotating turntable and self-rotating toolingbodies uniformly arranged on the rotating turntable along a rotating turntable rotary shaft. The to-be-measured gears are mounted on the self-rotating tooling bodies correspondingly and driven by theself-rotating tooling bodies to rotate. The to-be-measured gears are heated uniformly through heating of the annular sensor, residual stress produced due to non-uniform heating of the to-be-measuredgears is prevented, meanwhile, the to-be-measured gears are quenched by means of the annular water pouring ring, quenching can be performed in time, deformation produced because of the long time duration between part heating and quenching, and the gear synchronous quenching device is simple in structure and can be used for greatly improving the gear quenching efficiency.
Owner:西安北辰亿科电子科技有限公司

Pin shaft quenching method

The invention relates to the technical field of pin shaft heat treatment, in particular to a pin shaft quenching method. The pin shaft quenching method comprises the following steps that to-be-quenched pin shafts are put into a storage bin to be temporarily stored, the pin shafts in the storage bin are fed to a clamping module to be clamped one by one through a feeding module, and then the feedingmodule returns back to the initial position; and a transmission module drives the clamping module to drive the pin shafts to rotate, the transmission module horizontally slides on a driving platformto enable the pin shafts to be quenched and heated at a heating module, at the same time, a cooling module sprays water to cool the pin shafts, pin shaft quenching is completed, the transmission module drives the automatic clamping module to return to the initial position, the automatic clamping module loosens the pin shafts, and the pin shafts automatically fall into a discharging module. According to the pin shaft quenching method, the pin shaft quenching method is improved through an automatic induction pin shaft quenching machine, therefore, full automation is achieved in the pin shaft quenching process, manual operation is not needed, and the pin shaft quenching efficiency and the pin shaft overall quality are improved.
Owner:ANHUI JIXI HUISHAN CHAIN TRANSMISSION

Multistage quenching process and equipment for NdFeB (neodymium iron boron) magnetic powder production

InactiveCN103817338AHigh main phase contentIncrease the main phase contentStationary conduit assembliesMagnetic materialsAtmospheric pressureQuenching
The invention discloses a multistage quenching process and multistage quenching equipment for NdFeB (neodymium iron boron) magnetic powder production, which mainly solve the technical problems that the quenching of the existing quenching device is not thorough, the quenching speed is slow, and the like. The key point of the technical scheme is that a nozzle (1) is used for ejecting supplied materials to a molybdenum wheel (2), the rotary molybdenum wheel (2) continually throws the supplied materials which are ejected from the upward side to form a high-temperature melt-spinning sheet, the high-temperature melt-spinning sheet is thrown into a charging basket (3), after the high-temperature melt-spinning sheet is thrown into the charging basket (3), the high-temperature melt-spinning sheet is stopped by a first-grade cooling plate (4) to be folded to the slanting downward side, first-grade quenching is completed, the high-temperature melt-spinning sheet is reflected from the first-grade cooling plate (4) to a second-grade cooling plate (5) to complete second-grade quenching, the high-temperature melt-spinning sheet is reflected from the inner wall of the charging basket (3) to a third-grade cooling plate (6) to complete three-grade quenching, and then flows to a nether vibrating screen (7) from a discharge hole, the high-temperature melt-spinning sheet is vibrated into a finished product gathering tank by the vibrating screen (7), the overall process of the quenching is carried out in a sealed environment which is full of inert gas, and the air pressure is kept at 2200 Pa. The multistage quenching process and the multistage quenching equipment for NdFeB magnetic powder production are mainly used for multistage rapid quenching.
Owner:湖南京湘磁业有限公司

Safe and efficient quenching device for workpieces

The invention discloses a safe and efficient quenching device for workpieces. The safe and efficient quenching device comprises a guide wheel, a box body, a vibration exciter, a cooler, a box body, aliquid drainage tube, a thermometer, a timer, a bottom plate, a spring, a solvent adding tube, a liquid level meter, a fan, a mesh basket and a condensing chamber, wherein the guide wheel is arrangedon the bottom surface of the box body; the cooler is arranged on the inner wall of the box body; the side wall of the upper end of the box body is equipped with the solvent adding tube and the liquidlevel meter; the mesh basket is arranged in the box body; a telescopic pole is arranged on the mesh basket; the top end of the telescopic pole is connected with the side wall of the top end of the boxbody through a hanger; the lower surface of the mesh basket is fixedly equipped with the vibration exciter; the bottom plate is arranged in the mesh basket; the bottom plate is connected with the bottom end inside the mesh basket through the spring; the fan is arranged on the inner wall of the upper part of the box body; a camera is arranged on the inner wall of the box body; and the condensing chamber communicates with the top end of the box body through a gas conveying tube. The safe and efficient quenching device guarantees accuracy of a casting process, avoids resource waste, quickly clears water mists, guarantees safety, improves working efficiency, is simple in structure, is convenient to use, and is beneficial for popularization.
Owner:ZHENGZHOU CHENGHE INFORMATION TECH CO LTD

Atomization gas quenching device

The invention provides an atomization gas quenching device, comprising a quenching box body which is provided with a cover at the top and is internally provided with an internal cylinder with holes, current collectors and carrier netting pieces are fixed in the internal cylinder at interval by supporting rods; the atomization gas quenching device is characterized in that: the atomization gas quenching device comprises an atomization box which is connected with the quenching box, the atomization box comprises an outer box body which is provided with a gas inlet and a liquid outlet, and an inner cylinder which is arranged in the outer box body and is provided with holes on the wall and is internally provided with a cavity, the liquid inlet on the box body is extended in the inner cylinder, and a nozzle is arranged on the inner end opening; the liquid medium for quenching is atomized in the atomization box through the nozzle and then is mixed with the gas, and then the atomized gas and the liquid mixed medium are provided to the quenching box, so as to improve the quenching efficiency, ensure the quenching quality and eliminate the defects on the surface of the parts; the structure is simple, the usage is convenient, the atomization effect is good, the ingredients are uniform, and the water and gas feeding can be controlled respectively, and the content ratio of the atomization composition ca be easily adjusted, so as to meet the atomization requirements of different workpieces.
Owner:KUNMING UNIV OF SCI & TECH

Drum device for online continuous quenching of inclined rolled steel balls

The invention discloses a drum device for online continuous quenching of inclined rolled steel balls. The drum device comprises a water tank, a variable frequency control motor, a speed reducer, a chain wheel mechanism, a ball inlet chute, a conical ball inlet drum, a columnar quenching drum, a conical ball outlet drum, a ball outlet chute, a chute bracket, a bearing base, a rotating shaft and a four-jaw spoke; the conical ball inlet drum is used for smoothly leading large-diameter steel balls, introduced by the ball inlet chute, into the columnar quenching drum; the columnar quenching drum is used for realizing spiral feeding and quenching functions of the steel balls; and the conical ball outlet drum is driven by the rotating shaft to rotate to realize the purposes of fishing the quenched steel balls and pouring the steel balls in the ball outlet chute. The drum device has the following beneficial effects: for the steel balls, with diameters of 50-65 mm, molded through high-temperature inclined rolling, the online continuous quenching is performed, so that the energy is saved, the quenching time is precisely controlled, and the quality of the steel balls is improved; and the drum device is high in quenching efficiency, stable in process, low in noise and high in automation degree, and can satisfy the large-batch continuous quenching requirement of the steel balls.
Owner:UNIV OF SCI & TECH BEIJING
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