Vacuum coating device

CN222332040UActive Publication Date: 2025-01-10CHENGDU WUYANG ZHIXIN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202421100427.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

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Abstract

The utility model discloses a vacuum coating device, and relates to the technical field of lens coating processing equipment, the vacuum coating device comprises a vacuum box and a coating emission source, the coating emission source is located at the lower part in the vacuum box, an overturning mechanism is arranged in the vacuum box, a placing plate is arranged in the overturning mechanism, and the placing plate is overturned through the overturning mechanism; a plurality of placing grooves are uniformly formed in the placing plate in an array mode, a first limiting assembly and a second limiting assembly are arranged in each placing groove, each first limiting assembly comprises a chain belt and a first spring, and each second limiting assembly comprises a wedge-shaped block, a push rod and a second spring; a lens is fixed through the first limiting assembly and the second limiting assembly. According to the utility model, lenses with different shapes and thicknesses can be clamped, the clamping efficiency and the utilization rate are improved, meanwhile, double-sided film coating can be completed on the lenses, and the film coating efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of lens coating processing equipment, in particular to a vacuum coating device. Background Art

[0002] Vacuum coating of optical lenses can reduce reflected light on the lens surface, make vision clear, increase light transmittance, solve the problem of taking pictures under strong light, and increase beauty. In addition, coated lenses can prevent damage to vision caused by ultraviolet rays, infrared rays and X-rays, thus protecting people's eyesight.

[0003] The coating process of optical lenses is generally carried out in a vacuum chamber. The staff first manually embeds the optical lens into the mounting groove of the coating plate, then places the coating plate on the placement rack in the vacuum chamber, and finally emits the coating material through the coating emission source so that the material adheres to the surface of the optical lens to form a thin film, thereby completing the coating of the lens. However, the existing coating equipment can generally only coat one side of the optical lens at a time. After the coating of one side of the lens is completed, the staff takes out the coating plate from the vacuum chamber, flips it over and places it on the placement rack so that the coating emission source can coat the other side of the optical lens. The operation is cumbersome and the work efficiency is low. Taking out the coating plate from the vacuum chamber and then manually flipping it over can easily cause contamination to the lens surface, affecting the quality of the lens coating.

[0004] At the same time, the existing placement racks are difficult to adjust to accommodate lenses of different shapes and thicknesses. One placement rack can usually only hold optical lenses of one specification, which has great limitations.

[0005] Therefore, there is an urgent need for a vacuum coating device that can adapt to lenses of different shapes and thicknesses and can facilitate lens flipping. Utility Model Content

[0006] The purpose of the utility model is to provide a vacuum coating device to solve the problems existing in the background technology.

[0007] The purpose of this utility model is achieved through the following technical solutions:

[0008] A vacuum coating device comprises a vacuum box and a coating emission source, wherein the coating emission source is located at the lower interior of the vacuum box, a flipping mechanism is provided in the vacuum box, a placement plate is provided in the flipping mechanism, and the placement plate is flipped by the flipping mechanism; a plurality of placement grooves are evenly arrayed on the placement plate, each of the placement grooves is respectively provided with a first limiting assembly and a second limiting assembly, the first limiting assembly comprises a chain belt and a first spring, the second limiting assembly comprises a wedge block, a push rod and a second spring, and the lens is fixed by the first limiting assembly and the second limiting assembly.

[0009] Furthermore, the chain belt is formed by hingedly connecting a plurality of chain blocks, each chain block corresponds to one of the first springs, one end of the first spring is connected to the side wall of the placement slot, the other end of the first spring is connected to the chain block, and the side of the chain belt away from the first spring abuts against the side wall of the lens.

[0010] Furthermore, the second limiting component is located on the other side of the placement groove corresponding to the first limiting component, and a mounting cavity is provided in the side wall of the placement groove. One end of the push rod is located in the placement groove, and the other end of the push rod extends into the mounting cavity. The second spring is sleeved in the push rod and located in the mounting cavity. One end of the push rod located in the placement groove is fixed to the wedge block, and the side of the wedge block away from the push rod abuts against the side wall of the lens.

[0011] Furthermore, a fixing plate is provided in the installation cavity, and the fixing plate is fixed to the installation cavity as a whole, the push rod passes through the fixing plate and is slidably connected to the fixing plate, a baffle is provided at one end of the push rod close to the wedge block, the baffle is located in the installation cavity, the outer dimension of the baffle is smaller than the inner dimension of the installation cavity, one end of the second spring is connected to the baffle, and the other end of the second spring is connected to the fixing plate.

[0012] Furthermore, the push rod is provided with a shift rod on a side of the fixing plate away from the second spring, the shift rod extends out of the mounting cavity and exposes the placement plate, and the placement plate is provided with a sliding groove at a position corresponding to the shift rod.

[0013] Furthermore, the flipping mechanism includes a placement rack and a driving motor, the placement rack is a U-shaped mechanism, one side of the placement rack is rotatably connected to the inner wall of the vacuum box, and the other side of the placement rack is connected to the driving motor. The motor seat of the driving motor is fixed on the vacuum box, and the placement rack is driven to rotate by the driving motor.

[0014] Furthermore, a mounting groove is provided in the placement rack, and the placement plate is slidably connected to the placement rack through the mounting groove.

[0015] Furthermore, an adjusting bolt is provided on the opening side of the placement rack, the adjusting bolt corresponds to the position of the mounting slot, the adjusting bolt is threadedly connected to the placement rack, and the adjusting bolt is used to prevent the placement plate from falling out of the mounting slot.

[0016] The beneficial effects of the utility model are:

[0017] 1) It can clamp lenses of different shapes and thicknesses, improving clamping efficiency and utilization. The lens is placed between the chain belt and the wedge block, and is clamped and fixed by the elastic force of the first spring and the second spring on both sides.

[0018] 2) Double-sided coating can be completed for the lens, improving the coating efficiency. The placement plate is placed in the flip mechanism and locked, and the coating emission source is started to start coating one side of the lens. When the coating on one side of the lens is completed, the placement plate is turned over by the flip mechanism to coat the other side. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a front view of a vacuum coating device of the utility model;

[0020] Figure 2 This is a top view of a vacuum coating device of the utility model;

[0021] Figure 3 It is a top view of the placement plate in the utility model;

[0022] Figure 4 for Figure 3 The enlarged schematic diagram of point A in the middle;

[0023] Figure 5 It is a schematic diagram of placing the slot in the utility model;

[0024] Figure 6 It is a schematic diagram of clamping lenses of different sizes by the first limiting assembly and the second limiting assembly in the present invention;

[0025] In the figure, 1-vacuum box, 2-coating emission source, 3-flip mechanism, 301-placing frame, 302-driving motor, 303-adjusting bolt, 304-installing slot, 4-placing plate, 401-placing slot, 402-slide slot, 5-first limiting assembly, 501-chain belt, 502-first spring, 6-second limiting assembly, 601-wedge block, 602-push rod, 603-second spring, 604-installing cavity, 605-baffle, 606-fixing plate, 607-dial rod. DETAILED DESCRIPTION

[0026] The following will be combined with the embodiments to clearly and completely describe the technical solution of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6 , the utility model provides a technical solution:

[0028] like Figure 1-Figure 6As shown, a vacuum coating device comprises a vacuum box 1 and a coating emission source 2, wherein the coating emission source 2 is located at the lower part of the vacuum box 1, a flipping mechanism 3 is arranged in the vacuum box 1, a placement plate 4 is arranged in the flipping mechanism 3, and the placement plate 4 is flipped by the flipping mechanism 3; a plurality of placement grooves 401 are arranged evenly in an array on the placement plate 4, each of the placement grooves 401 is respectively provided with a first limiting component 5 and a second limiting component 6, the first limiting component 5 comprises a chain belt 501 and a first spring 502, the second limiting component 6 comprises a wedge block 601, a push rod 602 and a second spring 603, and the lens is fixed by the first limiting component 5 and the second limiting component 6.

[0029] According to the above technical solution, before coating, the placement plate 4 is first taken out from the flip mechanism 3, and the lens to be coated is placed in the placement groove 401, and the side wall of the lens is clamped by the first limit assembly 5 and the second limit assembly 6 to complete the fixation of the lens. Then the placement plate 4 is placed in the flip mechanism 3 and locked, and the coating emission source 2 is started to start coating one side of the lens. When the coating of one side of the lens is completed, the placement plate 4 is turned over by the flip mechanism 3, and the uncoated side of the lens faces the coating emission source 2, and the other side can be coated.

[0030] The first limiting assembly 5 and the second limiting assembly 6 can clamp lenses of different shapes and thicknesses, thereby improving the clamping efficiency and the utilization rate of the placement plate 4. At the same time, the lens can be double-sided coated through the placement mechanism, thereby improving the coating efficiency.

[0031] Furthermore, the chain belt 501 is formed by hingedly connecting a plurality of chain blocks, each chain block corresponds to a first spring 502, one end of the first spring 502 is connected to the side wall of the placement groove 401, and the other end of the first spring 502 is connected to the chain block, and the side of the chain belt 501 away from the first spring 502 abuts against the side wall of the lens.

[0032] Through the above technical solution, the chain belt 501 is hinged by multiple chain blocks. When one side of the lens abuts against the chain belt 501, the side wall of the lens can be adaptively clamped and limited by multiple chain blocks. At the same time, the first spring 502 connected to the chain block will also adaptively expand and contract according to the force of the chain block.

[0033] Furthermore, the second limiting component 6 is located on the other side of the placement groove 401 corresponding to the first limiting component 5, and an installation cavity 604 is provided in the side wall of the placement groove 401. One end of the push rod 602 is located in the placement groove 401, and the other end of the push rod 602 extends into the installation cavity 604. The second spring 603 is sleeved in the push rod 602 and located in the installation cavity 604. One end of the push rod 602 located in the placement groove 401 is fixed to the wedge block 601, and the side of the wedge block 601 away from the push rod 602 abuts against the side wall of the lens.

[0034] Furthermore, a fixing plate 606 is provided in the installation cavity 604, and the fixing plate 606 is fixed to the installation cavity 604 as a whole. The push rod 602 passes through the fixing plate 606 and is slidably connected to the fixing plate 606. A baffle 605 is provided at one end of the push rod 602 close to the wedge block 601, and the baffle 605 is located in the installation cavity 604. The outer dimension of the baffle 605 is smaller than the inner dimension of the installation cavity 604. One end of the second spring 603 is connected to the baffle 605, and the other end of the second spring 603 is connected to the fixing plate 606.

[0035] According to the above technical solution, when the lens is not placed in the placement groove 401, the wedge block 601 at this time extends into the middle of the placement groove 401 under the elastic force of the second spring 603, and the baffle 605 at this time abuts against one side of the installation cavity 604, and the wedge block 601 extends to the farthest distance. When the lens is placed, the wedge block 601 retreats to one side of the installation cavity 604, driving the push rod 602 to move into the installation cavity 604, and the baffle 605 compresses the second spring 603 to move toward the position of the fixing plate 606 until the lens is completely placed between the chain belt 501 and the wedge block 601, and the lens is clamped and fixed by the elastic force of the first spring 502 and the second spring 603 on both sides.

[0036] Furthermore, the push rod 602 is provided with a lever 607 on one side of the fixing plate 606 away from the second spring 603 , the lever 607 extends out of the mounting cavity 604 and exposes the placement plate 4 , and the placement plate 4 is provided with a slide groove 402 at a position corresponding to the lever 607 .

[0037] Through the above technical solution, the push rod 602 and the wedge block 601 can be driven to move by pulling the lever 607, so as to facilitate the insertion and removal of the lens.

[0038] Furthermore, the flipping mechanism 3 includes a placement rack 301 and a driving motor 302, the placement rack 301 is a U-shaped mechanism, one side of the placement rack 301 is rotatably connected to the inner wall of the vacuum box 1, and the other side of the placement rack 301 is connected to the driving motor 302, the motor base of the driving motor 302 is fixed on the vacuum box 1, and the placement rack 301 is driven to rotate by the driving motor 302.

[0039] Furthermore, a mounting groove 304 is provided in the placement rack 301 , and the placement plate 4 is slidably connected to the placement rack 301 through the mounting groove 304 .

[0040] Furthermore, an adjusting bolt 303 is provided on the opening side of the placement rack 301. The adjusting bolt 303 corresponds to the position of the mounting slot 304. The adjusting bolt 303 is threadedly connected to the placement rack 301. The adjusting bolt 303 is used to prevent the placement plate 4 from falling out of the mounting slot 304.

[0041] Through the above technical solution, the placement plate 4 with the lens placed on it is inserted into the installation groove 304 in the placement frame 301, and then the adjusting bolt 303 is unscrewed, and the placement plate 4 is blocked by the adjusting bolt 303 so that it will not withdraw, and then the driving motor 302 is started to drive the placement frame 301 to rotate, thereby completing the flipping of the placement plate 4, which is convenient for double-sided coating of the lens.

[0042] The above is only a preferred embodiment of the utility model. It should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be protected by the claims attached to the utility model.

Claims

1. A vacuum coating device, comprising a vacuum box (1) and a coating emission source (2), wherein the coating emission source (2) is located at the lower part of the vacuum box (1), and is characterized in that: The vacuum box (1) is provided with a turning mechanism (3), the turning mechanism (3) is provided with a placement plate (4), and the placement plate (4) is turned over by the turning mechanism (3); The placement plate (4) has a plurality of placement grooves (401) arranged in a uniform array, each of the placement grooves (401) being provided with a first limiting assembly (5) and a second limiting assembly (6), the first limiting assembly (5) comprising a chain belt (501) and a first spring (502), the second limiting assembly (6) comprising a wedge block (601), a push rod (602) and a second spring (603), and the lens is fixed by means of the first limiting assembly (5) and the second limiting assembly (6).

2. The vacuum coating device according to claim 1, characterized in that: The chain belt (501) is formed by hingedly connecting a plurality of chain blocks, each chain block corresponds to a first spring (502), one end of the first spring (502) is connected to the side wall of the placement groove (401), the other end of the first spring (502) is connected to the chain block, and the side of the chain belt (501) away from the first spring (502) is in contact with the side wall of the lens.

3. The vacuum coating device according to claim 1, characterized in that: The second limiting component (6) is located on the other side of the placement groove (401) corresponding to the first limiting component (5); a mounting cavity (604) is provided in the side wall of the placement groove (401); one end of the push rod (602) is located in the placement groove (401); the other end of the push rod (602) extends into the mounting cavity (604); the second spring (603) is sleeved in the push rod (602) and located in the mounting cavity (604); one end of the push rod (602) located in the placement groove (401) is fixed to the wedge block (601); and a side of the wedge block (601) away from the push rod (602) abuts against the side wall of the lens.

4. The vacuum coating device according to claim 3, characterized in that: A fixing plate (606) is provided in the installation cavity (604), and the fixing plate (606) and the installation cavity (604) are fixed as a whole. The push rod (602) passes through the fixing plate (606) and is slidably connected to the fixing plate (606). A baffle (605) is provided at one end of the push rod (602) close to the wedge block (601), and the baffle (605) is located in the installation cavity (604). The outer dimension of the baffle (605) is smaller than the inner dimension of the installation cavity (604). One end of the second spring (603) is connected to the baffle (605), and the other end of the second spring (603) is connected to the fixing plate (606).

5. The vacuum coating device according to claim 4, characterized in that: The push rod (602) is provided with a lever (607) on a side of the fixed plate (606) away from the second spring (603); the lever (607) extends out of the installation cavity (604) and exposes the placement plate (4); and a sliding groove (402) is provided on the placement plate (4) at a position corresponding to the lever (607).

6. The vacuum coating device according to claim 1, characterized in that: The flipping mechanism (3) comprises a placement frame (301) and a driving motor (302); the placement frame (301) is a U-shaped structure; one side of the placement frame (301) is rotatably connected to the inner wall of the vacuum box (1); the other side of the placement frame (301) is connected to the driving motor (302); a motor seat of the driving motor (302) is fixed on the vacuum box (1); and the placement frame (301) is driven to rotate by the driving motor (302).

7. The vacuum coating device according to claim 6, characterized in that: The placement rack (301) is provided with a mounting groove (304), and the placement plate (4) is slidably connected to the placement rack (301) via the mounting groove (304).

8. The vacuum coating device according to claim 7, characterized in that: An adjusting bolt (303) is provided on the opening side of the placement rack (301), the adjusting bolt (303) corresponds to the position of the installation slot (304), the adjusting bolt (303) is threadedly connected to the placement rack (301), and the adjusting bolt (303) is used to prevent the placement plate (4) from falling out of the installation slot (304).