Stainless steel pipe pickling and deoiling equipment

Abstract

The utility model discloses stainless steel pipe pickling and deoiling equipment, and relates to the technical field of stainless steel production. Comprising a pickling tank and an automatic trough erected on the top of the pickling tank, a material distributing roller is rotationally arranged in the automatic trough, and channels for only one stainless steel pipe to pass through are arranged above and below the material distributing roller respectively; a transmission roller is horizontally and rotatably arranged in the pickling tank, two bearing rotary discs used for bearing and conveying stainless steel pipes are symmetrically mounted on the transmission roller through splines, an arc-shaped supporting assembly is further arranged on the outer side of each bearing rotary disc, and the supporting assemblies are slidably connected with the pickling tank; by arranging the automatic trough right above the pickling tank, the stainless steel pipes are automatically distributed, transferred to the rotating bearing turntable and automatically immersed in the pickling solution under the driving of the bearing turntable, and after the pickling operation is completed, the automatic bearing turntable is separated and enters the blanking track for blanking; therefore, no manual pickling process is realized, the labor cost is reduced, and the body health of personnel is also guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel production, in particular to a stainless steel pipe pickling and degreasing device. Background Art

[0002] Stainless steel pipes are widely used in various industrial fields such as petroleum, chemical, pharmaceutical, food, construction, etc. due to their excellent corrosion resistance, high strength and aesthetics. In these fields, the quality and cleanliness of stainless steel pipes are crucial to ensure smooth process flow and product quality.

[0003] However, during the production, processing and transportation, various oils, greases and other impurities often adhere to the surface of stainless steel pipes. These oils and impurities not only affect the appearance quality of the pipes, but may also affect their corrosion resistance and shorten their service life; therefore, it is necessary to degrease the stainless steel pipes; for workshops that use pickling and degreasing methods for production, the presence of pickling tanks will lead to a poor production environment and poor air quality, which will have an adverse effect on the health of workers who pickle and load stainless steel pipes for a long time, and the efficiency of manual loading and unloading is also very low; there are also operations that use gantry cranes for lifting and unloading, but special pickling hoists are required, and manual packaging is still required; for this reason, we provide a stainless steel pipe pickling and degreasing equipment. Utility Model Content

[0004] The utility model aims to provide a stainless steel pipe pickling and degreasing device.

[0005] The technical problems solved by the utility model are:

[0006] (1) How to automatically load and unload stainless steel pipes and automatically pickle them without manual intervention;

[0007] (2) How to adapt to the pickling operation of stainless steel pipes with different lengths and diameters within a certain range;

[0008] The utility model can be realized by the following technical scheme: the stainless steel pipe pickling and degreasing equipment comprises a pickling tank, an automatic material trough is arranged on the top of the pickling tank, a circular empty slot is opened in the middle of the automatic material trough, a material dividing roller which can divide and transport the stainless steel pipe is rotatably arranged in the circular empty slot, and a channel for only one stainless steel pipe to pass through is arranged directly above and directly below the material dividing roller;

[0009] A drive roller is provided in the pickling tank for horizontal rotation. Two bearing turntables for carrying and transporting stainless steel pipes are symmetrically installed on the drive roller through splines. An arc-shaped support component is also provided on the outer side of each bearing turntable, and the support component is slidably connected to the pickling tank.

[0010] The further technical improvement of the utility model is that a driven wheel is coaxially fixed on one side of the material distribution roller, a driving wheel is fixedly installed on one end of the transmission roller, a synchronous transmission belt is arranged between the driving wheel and the driven wheel, and synchronous transmission is performed through the synchronous transmission belt.

[0011] The further technical improvement of the utility model is that: a plurality of limit racks are evenly installed on the material distribution roller, and the distance between two adjacent limit racks matches the diameter of the stainless steel pipe.

[0012] The further technical improvement of the utility model is that the bearing turntable includes a turntable body and a mounting sleeve, a plurality of bearing grooves are evenly opened on the outer circumference of the turntable body, the turntable body is fixed on the mounting sleeve, the two mounting sleeves are slidably matched with the transmission roller, and the distance between the two mounting sleeves is adjustable.

[0013] A further technical improvement of the utility model is that the number of the bearing grooves is consistent with the number of gaps between the limiting racks.

[0014] A further technical improvement of the utility model is that the support assembly comprises two relatively parallel arc plates, a plurality of rollers are evenly rotatedly mounted between the two arc plates, and the distance between two adjacent rollers is less than one quarter of the diameter of the stainless steel pipe.

[0015] A further technical improvement of the utility model is that a slot is provided on one side of the pickling tank, and a material discharge track is installed at the slot.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] 1. By setting an automatic material trough just above the pickling tank, the stainless steel pipes are automatically divided and transferred to the rotating carrying turntable. Driven by the carrying turntable, the stainless steel pipes are automatically immersed in the pickling solution. After the pickling operation is completed, the automatic carrying turntable is separated and enters the unloading track for unloading, thus realizing the manual pickling process, reducing labor costs, and ensuring the health of personnel;

[0018] 2. The gap between two adjacent limit racks on the material distribution roller can accommodate stainless steel pipes within a certain radius range. Similarly, the bearing groove on the bearing turntable can also accommodate stainless steel pipes within a moving radius range. For the adaptation in the length direction, the two bearing plates and the driving rollers are connected by splines, and the distance between the two is adjustable, so that stainless steel pipes of different lengths can be matched. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to facilitate understanding by those skilled in the art, the present invention is further described below in conjunction with the accompanying drawings.

[0020] Figure 1 It is a schematic diagram of the overall external structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the automatic trough loading structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the connection structure between the transmission roller and the bearing turntable of the utility model;

[0023] Figure 4 It is a schematic diagram of the connection structure between the load-bearing turntable and the supporting assembly of the utility model.

[0024] In the figure: 1. pickling tank; 2. automatic material trough; 3. transmission mechanism; 4. transmission roller; 5. bearing turntable; 6. support assembly; 7. driving wheel; 8. driven wheel; 9. synchronous transmission belt; 10. material dividing roller; 11. unloading track; 501, bearing trough; 502, installation sleeve. DETAILED DESCRIPTION

[0025] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.

[0026] See also Figure 1-4 As shown, the pickling and degreasing equipment for stainless steel pipes comprises a pickling tank 1, an automatic material trough 2 is fixedly mounted on the top of the pickling tank 1, a storage trough is arranged on the top of the automatic material trough 2, the bottom of the storage trough is arranged as an inclined surface inclined from both sides to the middle, a blanking channel is arranged at the bottom center of the storage trough, a circular empty slot is arranged below the blanking channel, a dividing roller 10 is rotatably installed in the circular empty slot, a plurality of limiting racks are evenly installed on the outer periphery of the dividing roller 10, the gap between the two limiting racks matches the diameter of the corresponding stainless steel pipe, the side of the limiting rack away from the dividing roller 10 just does not contact the inner wall of the circular cavity, and a discharge channel for discharging the stainless steel pipe is opened at the bottom of the circular empty slot;

[0027] A transmission mechanism 3 is installed on one side of the pickling tank 1. The transmission mechanism 3 includes a driving motor and a reducer. A transmission roller 4 is rotatably arranged between the two side walls in the pickling tank 1. One end of the transmission roller 4 penetrates the side wall of the pickling tank 1 and is fixedly connected to the output end of the reducer. The transmission roller 4 is located in the side wall of the pickling tank 1. The outer periphery of the transmission roller 4 is connected to a driving wheel 7 through a key. A driven wheel 8 is coaxially fixed to one side of the dividing roller 10. The driving wheel 7 and the driven wheel 8 are matched through a synchronous transmission belt 9.

[0028] A bearing turntable 5 is symmetrically installed on a section of the driving roller 4 located in the pickling tank 1. The bearing turntable 5 includes a turntable body and a mounting sleeve 502. A plurality of bearing grooves 501 are evenly opened on the outer periphery of the turntable body. The turntable body is fixed on the mounting sleeve 502. A spline is opened on a section of the driving roller 4 located in the pickling tank 1. The mounting sleeve 502 is splined with the driving roller 4, and the distance between the two mounting sleeves 502 is adjustable. The number of the bearing grooves 501 is equivalent to the number of gaps between the limit racks.

[0029] A support assembly 6 is coaxially arranged on the outer side of each bearing turntable 5, and the support assembly 6 is slidably connected to the bottom of the pickling tank 1. The support assembly 6 includes two arc-shaped plates, and a plurality of rollers are evenly rotated and installed between the two arc-shaped plates, and the distance between the rollers is less than one-fourth of the diameter of the stainless steel pipe;

[0030] More specifically, a groove is provided on one side of the pickling tank 1, and a material unloading track 11 is installed at the groove. The material unloading track 11 includes a plurality of smooth curved plates arranged side by side and fixed through a plurality of connecting shafts.

[0031] When the utility model is in use, the stainless steel pipe is hoisted into the storage tank of the automatic trough 2, and then the driving motor is turned on, so that the driving roller 4 is driven to rotate under the action of the reducer, so that the driving wheel 7 rotates accordingly, and under the transmission action of the synchronous transmission belt 9, the driven wheel 8 also rotates accordingly, and the dividing roller 10 fixedly connected to the driven wheel 8 also rotates, and the stainless steel pipes in the storage tank pass through the blanking channel one by one and enter between the two adjacent limit racks on the dividing roller 10, and are transported from the circular empty slot into the discharging channel, and finally enter the bearing slots 501 of the two turntable bodies;

[0032] At the same time, the supporting turntable 5 rotates together with the driving roller 4, and enters the pickling tank 1 for pickling operation under the support and limiting action of the support assembly 6. A low speed can be set, such as one rotation every fifteen minutes; or a fixed angle can be set to rotate every few minutes, so as to ensure that the stainless steel pipe can fully contact with the acid solution, thereby obtaining a better cleaning effect; when the stainless steel pipe reaches the same height as the top of the unloading track 11, it is automatically transferred to the unloading track 11 and transferred along the track to complete the unloading of the pickling process.

[0033] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A stainless steel pipe pickling and degreasing device, comprising a pickling tank (1), characterized in that: An automatic material trough (2) is arranged on the top of the pickling tank (1), a circular empty slot is provided in the middle of the automatic material trough (2), a material dividing roller (10) is rotatably arranged in the circular empty slot for dividing and transporting the stainless steel pipes, and channels for only one stainless steel pipe to pass through are provided directly above and directly below the material dividing roller (10); A drive roller (4) is provided in the pickling tank (1) for horizontal rotation. Two bearing turntables (5) for carrying and transporting stainless steel pipes are symmetrically mounted on the drive roller (4) via splines. An arc-shaped support assembly (6) is also provided on the outer side of each bearing turntable (5). The support assembly (6) is slidably connected to the pickling tank (1).

2. The stainless steel pipe pickling and degreasing equipment according to claim 1 is characterized in that: A driven wheel (8) is coaxially fixed on one side of the material distribution roller (10), a driving wheel (7) is fixedly mounted on one end of the transmission roller (4), a synchronous transmission belt (9) is arranged between the driving wheel (7) and the driven wheel (8), and synchronous transmission is performed through the synchronous transmission belt (9).

3. The stainless steel pipe pickling and degreasing equipment according to claim 1 is characterized in that: The material distribution roller (10) is evenly equipped with a plurality of limit racks, and the spacing between two adjacent limit racks matches the diameter of the stainless steel pipe.

4. The stainless steel pipe pickling and degreasing equipment according to claim 3 is characterized in that: The bearing turntable (5) comprises a turntable body and a mounting sleeve (502). A plurality of bearing grooves (501) are evenly arranged on the outer circumference of the turntable body. The turntable body is fixed on the mounting sleeve (502). The two mounting sleeves (502) are slidably matched with the driving roller (4), and the distance between the two mounting sleeves (502) is adjustable.

5. The stainless steel pipe pickling and degreasing equipment according to claim 4 is characterized in that: The number of the bearing grooves (501) is consistent with the number of gaps between the limiting racks.

6. The stainless steel pipe pickling and degreasing equipment according to claim 1, characterized in that: The support assembly (6) comprises two relatively parallel arc-shaped plates, a plurality of rollers are evenly mounted between the two arc-shaped plates for rotation, and the distance between two adjacent rollers is less than one quarter of the diameter of the stainless steel pipe.

7. The stainless steel pipe pickling and degreasing equipment according to claim 1, characterized in that: A slot is provided on one side of the pickling tank (1), and a material discharge track (11) is installed at the slot.

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