Rail pressing device for installing and fixing industrial rail

By introducing wedge-shaped bite mechanism and bucket bolt design into the rail press, the problem of easy breakage and loosening of traditional rail presses under lateral force is solved, achieving higher safety and service life, and simplifying maintenance and maintenance , ensuring the stability and safety of the rail press.

CN222332381UActive Publication Date: 2025-01-10LINZHOU XIZHAO HEAVY IND MACHINERY CO LTD
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202421153762.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-01-10
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Traditional rail presses have major safety hazards during use. When the lateral force is large, the base and bolts are easily broken, causing the upper cover to loosen, forming safety hazards. The rails vibrate after long-term use of the lifting and transportation equipment. Loosen the bolts and the rail press is prone to loosening.

Method used

A rail press for industrial track installation and fixation is designed, adopting a combined structure of base, upper cover plate and bucket bolts, and a wedge-shaped biting mechanism that slides in the lateral direction on the upper cover plate and the base edge is provided, through the bucket The bolts pass through the through holes and opening hole slots to achieve automatic locking, adding double lateral force bearing points, and simultaneously under stress on the upper and front ends of the base to reduce the damage to the rail press by lateral force.

Benefits of technology

Through the design of wedge-shaped biting mechanism and bucket bolts, the bolt loosening phenomenon is reduced, the safety and service life is improved, the track maintenance is simplified, the risk of base and bolt breakage is eliminated, and the stability of the rail press is ensured. Security.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222332381U_ABST
    Figure CN222332381U_ABST
Patent Text Reader

Abstract

The utility model discloses a rail pressing device for installing and fixing an industrial rail. The rail pressing device comprises a base, an upper cover plate and a bucket-shaped bolt. The base is fixed to a track beam, and a wedge-shaped meshing mechanism sliding in the lateral direction is arranged at the covering position of the upper cover plate and the edge of the base. The upper cover plate is provided with a through hole, and the base is provided with an open hole groove. The bucket-shaped bolt penetrates through the through hole and the opening hole groove to lock the upper cover plate and the base. A wedge-shaped meshing mechanism sliding in the lateral direction is arranged at the covering position of the upper cover plate and the edge of the base, so that the fixed base and the upper cover plate are prevented from retreating and can be automatically locked, and the locking component is provided with double lateral force bearing points. The design that the front end of the base and the upper portion of the base are stressed at the same time is used, so that rail lateral force conducted by the upper cover plate acts on the whole base, and damage of large lateral force to the rail pressing device is eradicated. Due to the design of the wedge-shaped meshing mechanism, the bolt loosening phenomenon is reduced, and the track is more convenient to maintain.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of track fixing, and in particular relates to a track clamp used for installing and fixing industrial tracks. Background Art

[0002] The rail clamp is also called a welded rail clamp, a welded rail fixing device, a steel beam rail clamp, and a welded pressure plate. Its function is to clamp and fix the rail. At present, the rail clamp used for industrial track installation is generally a combination of a base, an upper cover plate, an adjustment plate, and bolts. The track is placed on the track beam, and the base is welded to the steel beams on both sides of the track. Bolts, adjustment plates, and upper covers are placed on the base. The adjustment plate adjusts the distance between the upper cover plate and the edge of the track so that the upper cover plate can press and tighten the track, and then tighten the bolts so that the rail clamp as a whole clamps the track. However, the lateral force bearing point of the rail clamp (the raised part behind the base) is relatively thin. When the lateral force is large, the base and bolts are broken, causing damage to the base, and the upper cover plate loosens and falls off the track backward, posing a safety hazard; and after long-term use of lifting and transportation equipment, the vibration bolts of the track are easy to loosen, causing the rail clamp to loosen.

[0003] Therefore, the traditional rail clamp has a great potential safety hazard during use. Utility Model Content

[0004] In view of the above problems, it is necessary to provide a rail clamp for installing and fixing industrial rails which is easy to use and highly safe.

[0005] A rail clamp for installing and fixing industrial rails, comprising: a base, an upper cover plate, and a bucket-shaped bolt; the base is fixed on a rail beam, the upper cover plate covers the base, and a wedge-shaped engaging mechanism that slides in a lateral direction is provided at the overlap between the upper cover plate and the edge of the base; a through hole is provided on the upper cover plate, and an open hole groove is provided on the base at a position corresponding to the through hole; the bucket-shaped bolt passes through the through hole and the open hole groove to lock the upper cover plate and the base.

[0006] In one of the embodiments, arc-shaped reinforcing ribs are respectively provided on the edges of both sides of the upper cover plate.

[0007] In one of the embodiments, two through holes are disposed on the upper cover plate, and the two through holes are evenly distributed on the upper cover plate.

[0008] In one embodiment, the two through holes are both in the shape of an oblong.

[0009] In one of the embodiments, two opening holes are provided on the base, and the two opening holes correspond to the positions of the two through holes respectively.

[0010] In one embodiment, the open hole slot is a semi-open strip hole.

[0011] In one embodiment, two bucket-shaped bolts are provided, respectively passing through the two through holes and the two opening slots.

[0012] In one embodiment, the wedge-shaped engaging mechanism includes a plurality of wedge blocks and a plurality of cavities; the wedge blocks and the cavities are evenly distributed on the upper cover plate and the base, and when the upper cover plate and the base are covered, the wedge blocks and the cavities cooperate with each other.

[0013] The above-mentioned rail clamp used for fixing the installation of industrial rails has a wedge-shaped bite mechanism that slides in the lateral direction at the overlap between the upper cover and the edge of the base, so that the fixed base and the upper cover can be prevented from retreating and automatically locked, and has a locking component with double lateral force bearing points; the design uses a design in which the front end and the upper part of the base are subjected to force at the same time, so that the lateral force of the rail transmitted by the upper cover acts on the entire base, thereby preventing large lateral forces from damaging the rail clamp; the wedge-shaped bite mechanism design reduces the loosening of bolts, making the maintenance of the rail more convenient; the bucket-shaped bolts are not easy to break, have a long service life, and are highly safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A structural diagram of a rail clamp used for installing and fixing industrial rails in one embodiment;

[0015] Figure 2 It is a structural diagram of a rail clamp used for installing and fixing industrial rails in another embodiment;

[0016] Figure 3 for Figure 1 , Figure 2 A schematic diagram of the structure of the upper cover plate 200 in the structure shown;

[0017] Figure 4 for Figure 1 , Figure 2 A schematic structural diagram of the base 100 in the structure shown. DETAILED DESCRIPTION

[0018] In order to better understand the present invention, the contents of the present invention are further explained below in conjunction with the accompanying drawings and embodiments, but the present invention is not limited to the following embodiments.

[0019] In one embodiment, Figure 1 , Figure 2 , Figure 3 , Figure 4As shown, the utility model provides a rail clamp for installing and fixing industrial rails, which mainly includes: a base 100, an upper cover plate 200, and a bucket-shaped bolt 300; the base 100 is fixed on the track beam, the upper cover plate 200 covers the base 100, and a wedge-shaped bite mechanism 400 sliding along the lateral direction is provided at the overlapping edge of the upper cover plate 200 and the base 100; a through hole 210 is provided on the upper cover plate 200, and an open hole groove 110 is provided on the base 100 at a position corresponding to the through hole 210; the bucket-shaped bolt 300 passes through the through hole 210 and the open hole groove 110 to lock the upper cover plate 200 and the base 100.

[0020] Among them, the base 100 can be welded and fixed on both sides of the track on the track beam, the bucket-shaped bolts 300 can be placed in the base 100, and after closing the upper cover plate 200, the sliding upper cover plate 200 can adjust the distance between it and the track, so that the upper cover plate 200 and the track contact surface are tightly pressed, and then the bucket-shaped bolts 300 are tightened.

[0021] A wedge-shaped bite mechanism 400 that slides in the lateral direction is also provided at the edge where the upper cover plate 200 and the base 100 overlap. The wedge-shaped bite mechanism 400 can prevent the fixed base 100 and the upper cover plate 200 from retreating and can be automatically locked, forming a locking component with dual lateral force bearing points.

[0022] In this embodiment, a wedge-shaped engaging mechanism 400 that slides in the lateral direction is provided at the overlapped edge of the upper cover plate 200 and the base 100, so that the fixed base 100 and the upper cover plate 200 can be prevented from retreating and can be automatically locked, and a locking component with double lateral force bearing points is provided; the design that the front end of the base 100 and the upper part of the base 100 are subjected to force at the same time makes the lateral force of the track transmitted by the upper cover plate 200 act on the entire base, thereby preventing the damage to the track clamp by a large lateral force; the design of the wedge-shaped engaging mechanism 400 reduces the loosening of the bolts, making the maintenance of the track more convenient; the bucket-shaped bolts 300 are not easy to break, have a long service life, and are highly safe.

[0023] In one embodiment, Figure 1 As shown, arc-shaped reinforcing ribs 202 are respectively provided on the edges of both sides of the upper cover plate 200 .

[0024] like Figure 3 As shown, in one embodiment, two through holes 210 are provided on the upper cover plate 200 , and the two through holes 210 are evenly distributed on the upper cover plate 200 .

[0025] In one embodiment, the two through holes are both in the shape of an oblong.

[0026] In one embodiment, Figure 4As shown, two opening holes 110 are disposed on the base 100 , and the two opening holes 110 correspond to the positions of the two through holes respectively.

[0027] like Figure 4 As shown, in one embodiment, the opening hole slot 110 is a semi-open bar hole. By setting the opening hole slot 110 as a semi-open bar hole, the phenomenon of water accumulation in the bolt hole and rust of the bolt can be reduced.

[0028] like Figure 1 As shown, in one embodiment, two bucket-shaped bolts 300 are provided, respectively passing through two through holes 210 and two open hole slots.

[0029] like Figure 3 , Figure 4 As shown, in one embodiment, the wedge-shaped engaging mechanism 400 includes a plurality of wedge blocks 410 and a plurality of cavities 420; the wedge blocks 410 and the cavities 420 are evenly distributed on the upper cover plate 200 and the base 100, and when the upper cover plate 200 and the base 100 are covered, the wedge blocks 410 and the cavities 420 cooperate with each other.

[0030] The utility model provides a method for using a rail clamp for installing and fixing an industrial rail as follows:

[0031] The rail clamp base is welded and fixed to both sides of the rail on the rail beam;

[0032] Put the bucket bolts into the base, close the upper cover, slide the upper cover to adjust the distance from the track, and make the contact surface between the upper cover and the track tight and compact;

[0033] Tighten the bucket bolts.

[0034] A rail clamp for fixing and installing industrial rails provided in this embodiment comprises a base, an upper cover plate and bucket-shaped bolts. The upper cover plate is covered on the base, and the base is welded and fixed on the rail beam. A wedge-shaped interlocking mechanism that slides in the lateral direction is designed between the base and the upper cover plate, so that the fixed base and the upper cover plate can be prevented from retreating and can be automatically locked, and has a locking component with dual lateral force bearing points; and a bucket-shaped bolt structure that fastens the upper cover plate and the base, and the entry position of the bolts on the base is designed as an open hole to reduce the phenomenon of rusting of the bolts due to water accumulation in the bolt holes. The design that the front end and the upper part of the base are subjected to force at the same time allows the lateral force of the rail transmitted by the upper cover plate to act on the entire base, thereby preventing the damage to the rail clamp by large lateral forces. The wedge-shaped interlocking mechanism design reduces the phenomenon of bolt loosening, making the maintenance of the rails more convenient.

[0035] A rail clamp for installing and fixing industrial tracks provided in this embodiment can simplify track construction and installation, and can solve problems such as breakage of the rail clamp base and bolts, loosening and falling off of the upper cover, and track displacement caused by the huge lateral force transmitted to the track by the lifting and transportation equipment during use. At the same time, it reduces the user's maintenance cost and can meet the requirements for track fixation of large lifting and transportation equipment in various working environments.

[0036] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rail clamp for installing and fixing industrial rails, characterized in that: include: A base, an upper cover plate, and a bucket-shaped bolt; the base is fixed on the track beam, the upper cover plate covers the base, and a wedge-shaped bite mechanism that slides in the lateral direction is provided at the overlap between the upper cover plate and the edge of the base; a through hole is provided on the upper cover plate, and an open hole groove is provided on the base at a position corresponding to the through hole; the bucket-shaped bolt passes through the through hole and the open hole groove to lock the upper cover plate and the base.

2. A rail clamp for installing and fixing industrial rails according to claim 1, characterized in that: Arc-shaped reinforcing ribs are respectively arranged on the edges of both sides of the upper cover plate.

3. The rail clamp for installing and fixing industrial rails according to claim 1, characterized in that: The upper cover plate is provided with two through holes, and the two through holes are evenly distributed on the upper cover plate.

4. The rail clamp for installing and fixing industrial rails according to claim 3, characterized in that: The two through holes are both in the shape of an oblong.

5. The rail clamp for installing and fixing industrial rails according to claim 3, characterized in that: The base is provided with two opening holes, and the two opening holes correspond to the positions of the two through holes respectively.

6. A rail clamp for installing and fixing industrial rails according to claim 5, characterized in that: The opening hole slot is a semi-open strip hole.

7. The rail clamp for installing and fixing industrial rails according to claim 3, characterized in that: The bucket-shaped bolts are provided with two and pass through the two through holes and the two opening hole slots respectively.

8. The rail clamp for installing and fixing industrial rails according to claim 1, characterized in that: The wedge-shaped engaging mechanism includes a plurality of wedge blocks and a plurality of cavities; the wedge blocks and the cavities are evenly distributed on the upper cover plate and the base, and when the upper cover plate and the base are covered, the wedge blocks and the cavities cooperate with each other.

Citation Information

Cited By

  • Adjustable and lockable track fixing device

    CN223780661U