Paver discharge port structure capable of preventing mixture segregation
By introducing the discharge baffle and rotating motor into the paver discharge port structure, the problems of uneven thickness of the mixture and unstable conveying are solved, and the uniformity and conveying stability of the mixture are achieved, and the separation phenomenon is prevented. The occurrence of the paving construction has improved the quality of paving construction.
Patent Information
- Application Number
- CN202420954890.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-06
AI Technical Summary
During the construction of existing pavers, the uneven mixing thickness and the lack of barrier structure in the discharge port lead to separation, affecting the paving quality.
A paver discharge port structure including a discharge port baffle, a rotating motor and a feed plate is designed. The mixture is smoothly blocked and stirred by resetting the telescopic spring rod and the rotating motor to ensure the uniformity of the mixture and conveying. Stability.
It effectively prevents the separation of the mixture, improves the quality and stability of paving construction, and reduces the temperature difference between upper and lower layers.
Smart Images

Figure CN222332425U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of construction components of a paver, and more specifically to a material outlet structure of a paver capable of preventing segregation of mixed materials. Background Art
[0002] In the prior art, the phenomenon of uneven coarse and fine aggregate and asphalt content in the mixture during construction is called segregation. Segregation runs through the entire construction process, and is most obvious during paving. During paving, strip segregation is mainly concentrated in the chain box, hanger, and both sides of the paver, which is related to the paver's anti-segregation ability; vertical segregation is mainly manifested in large materials rolling from the gap under the front baffle to the bottom, forming a concentration of large materials that is not easy to lift the core; sheet segregation occurs between the two hangers of the paver, because the arrangement of the spiral feeder blades makes it easy for coarse materials to concentrate in this area, especially when the supply is insufficient during discontinuous paving.
[0003] During the actual operation of the paver, the mixture transported to both sides by the spiral feeder blades falls from between the horizontal and vertical baffles of the paver and is paved on both sides of the road. In this process, firstly, the mixture between the horizontal and vertical baffles cannot be stirred, resulting in uneven mixing of coarse and fine aggregates. The coarse aggregate will fall first due to gravity and gather at the bottom of the road surface, causing segregation. At the same time, due to the lack of stirring, temperature differences are likely to occur in the upper and lower layers of the mixture, causing further segregation. Secondly, there is no blocking structure designed under the discharge port, resulting in the mixture being directly slanted and spread onto the road surface. The paving and transportation is not smooth enough, which will also cause segregation. The above two problems will affect the paving quality on both sides of the road. Utility Model Content
[0004] The purpose of the utility model is to provide a paver discharge port structure which can prevent the segregation of the mixture. The discharge port structure can stir the mixture in the area between the horizontal and longitudinal baffles on both sides of the paver, thereby improving the coarseness and uniformity of the mixture at the discharge port positions on both sides, reducing the temperature difference between the upper and lower layers, and at the same time improving the smoothness of paving and conveying, thereby preventing segregation to a certain extent and ensuring the quality of paving construction.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A discharging port structure of a paver capable of preventing segregation of a mixture comprises a paver frame, an ironing unit is installed in front of the frame, a paving plate is arranged in front of the ironing unit, a longitudinal baffle is connected to the side of the ironing unit via a telescopic piston rod, transverse baffles are connected downwardly to both side surfaces of the frame via brackets, L-shaped connecting plates are fixed to the rear of the connecting rods on both side surfaces of the frame via bolts, a mounting shaft is connected outwardly to the longitudinal section of the L-shaped connecting plate via a connecting rod, a discharging port baffle is rotatably mounted on the mounting shaft, two reset telescopic spring rods are arranged between the two ends of the rear side surface of the discharging port baffle and the lower surface of the transverse section of the L-shaped connecting plate, a limiting plate is fixed to the outer end of the mounting shaft.
[0007] As a further optimization of the solution of the present application, a strip mounting seat is provided in the middle position of the outer side surface of the longitudinal baffle, a rotating motor is fixed on the strip mounting seat, the output shaft of the rotating motor passes through the longitudinal baffle and is connected to the transmission chain inwardly, the transmission chain is connected to the rotating shaft at the bottom, a group of symmetrical material removal plates are fixed to the periphery of the rotating shaft, the outer side of the transmission chain is wrapped with a protective shell, and the rotating shaft is located on the outside of the spiral shaft at both ends of the paver.
[0008] As a further optimization of the solution of the present application, a controller and a telescopic positioning probe are connected to the strip-shaped mounting seat via a bracket, and track wheels are provided under the frame.
[0009] As a further optimization of the present application, the width of the discharge port baffle is the same as the spacing between the longitudinal baffle and the transverse baffle, the discharge port baffle is four to six centimeters away from the rear end of the longitudinal baffle, and the lower end of the discharge port baffle is flush with the longitudinal baffle.
[0010] As a further optimization of the solution of the present application, the rotating motor shares a power source with the paver.
[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0012] The utility model is provided with a discharge port baffle structure, which is reset by two reset telescopic spring rods, so as to stably block the mixed material flowing out from between the longitudinal baffle and the transverse baffle, so that the mixed material falls vertically and stably on the ground, thereby improving the stability of paving and conveying and preventing segregation;
[0013] The utility model is provided with a rotating motor and a material-shifting plate structure, which can stir the mixed material between the longitudinal baffle and the transverse baffle, improve the coarseness and uniformity of the mixed material at the discharge ports on both sides, reduce the temperature difference between the upper and lower layers, and thus prevent segregation. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the discharge port structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the structure below the discharge port baffle of the utility model;
[0016] Figure 3 This is a schematic diagram of the structure below the material-diverting plate of the utility model;
[0017] In the figure: 1. frame; 2. ironing unit; 3. paving board; 4. telescopic piston rod; 5. longitudinal baffle; 6. bracket; 7. transverse baffle; 8. L-shaped connecting plate; 9. discharge port baffle; 10. reset telescopic spring rod; 11. connecting rod; 12. mounting shaft; 13. limit plate; 14. strip mounting seat; 15. rotating motor; 16. protective shell; 17. rotating shaft; 18. material removal plate; 19. screw shaft. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the utility model is further explained below with reference to specific diagrams.
[0019] In order to solve the problem that there is no blocking structure designed under the existing discharge port, the mixture is directly paved on the road surface obliquely, the paving and transportation are not stable enough, and segregation will also occur. Figure 1 and Figure 2 As shown, the present application includes a paving machine frame 1, an ironing unit 2 is installed in front of the frame 1, a paving board 3 is arranged in front of the ironing unit 2, a longitudinal baffle 5 is connected to the side of the ironing unit 2 through a telescopic piston rod 4, and transverse baffles 7 are connected downwardly to both sides of the frame 1 through brackets 6, and L-shaped connecting plates 8 are fixed to the rear of the connecting rods on both sides of the frame 1 through bolts, and a mounting shaft 12 is connected outwardly to the lower side of the longitudinal section of the L-shaped connecting plate 8 through a connecting rod 11, and a discharge port baffle 9 is rotatably sleeved on the mounting shaft 12, and two reset telescopic spring rods 10 are arranged between the two ends of the rear side of the discharge port baffle 9 and the lower surface of the transverse section of the L-shaped connecting plate 8, and a limiting plate 13 is fixed to the outer end of the mounting shaft 12, and the width of the discharge port baffle 9 is the same as the spacing between the longitudinal baffle 5 and the transverse baffle 7, and the discharge port baffle 9 is four to six centimeters away from the rear end of the longitudinal baffle 5, and the lower end of the discharge port baffle 9 is flush with the longitudinal baffle 5;
[0020] Specifically, the mixture flowing out from between the longitudinal baffle 5 and the transverse baffle 7 will not flow out obliquely backward, but will be blocked by the discharge port baffle 9. The reset telescopic spring rod 10 is used to balance and dissipate the impact force of the mixture on the discharge port baffle 9, so that the mixture falls vertically and smoothly to the ground, thereby improving the smoothness of paving and transportation and preventing segregation.
[0021] In order to solve the problem that the mixed material between the existing transverse and longitudinal baffles 5 cannot be stirred and is prone to segregation, such as Figure 1 and Figure 3As shown, a strip mounting seat 14 is provided at the middle position of the outer side surface of the longitudinal baffle 5 of the present application, and a rotating motor 15 is fixed on the strip mounting seat 14. The output shaft of the rotating motor 15 passes through the longitudinal baffle 5 and is connected to the transmission chain inwardly. The lower part of the transmission chain is connected to the rotating shaft 17. A group of symmetrical material-prying plates 18 are fixed to the outer periphery of the rotating shaft 17. A protective shell 16 is wrapped around the outer side of the transmission chain. The rotating shaft 17 is located on the outer side of the spiral shaft 19 at both ends of the paver. A controller and a telescopic positioning probe are connected to the strip mounting seat 14 through a bracket, and a crawler wheel is provided under the frame 1.
[0022] Specifically, the material transfer plate 18 is driven to rotate by the rotary motor 15. According to the specific working conditions, the reasonable rotation speed is adjusted to stir the mixture between the longitudinal baffle 5 and the transverse baffle 7, improve the uniformity of the coarseness of the mixture at the discharge ports on both sides, reduce the temperature difference between the upper and lower layers, and thus prevent segregation.
[0023] The standard parts used in the utility model can all be purchased from the market, and special-shaped parts can be customized according to the instructions and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt the conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0024] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A paver outlet structure capable of preventing mixed material from segregating, comprising a paver frame, an ironing unit installed in front of the frame, a paving board arranged in front of the ironing unit, a longitudinal baffle connected to the side of the ironing unit through a telescopic piston rod, and transverse baffles connected downwardly to both sides of the frame through brackets, characterized in that: L-shaped connecting plates are fixed to the rear of the connecting rods on both sides of the frame by bolts, and a mounting shaft is connected to the outside through a connecting rod below the longitudinal section of the L-shaped connecting plate, and a discharge port baffle is rotatably mounted on the mounting shaft, and two reset telescopic spring rods are arranged between the two ends of the rear side surface of the discharge port baffle and the lower surface of the transverse section of the L-shaped connecting plate, and a limiting plate is fixed to the outer end of the mounting shaft.
2. The material outlet structure of a paver capable of preventing mixed material segregation according to claim 1, characterized in that: A strip mounting seat is provided in the middle position of the outer side surface of the longitudinal baffle, and a rotating motor is fixed on the strip mounting seat. The output shaft of the rotating motor passes through the longitudinal baffle and is connected to the transmission chain inwardly. The transmission chain is connected to the rotating shaft at the bottom. A group of symmetrical material removal plates are fixed to the periphery of the rotating shaft. The outer side of the transmission chain is wrapped with a protective shell, and the rotating shaft is located on the outside of the spiral shaft at both ends of the paver.
3. The material outlet structure of a paver capable of preventing mixed material segregation according to claim 2 is characterized in that: The strip-shaped mounting seat is connected with a controller and a telescopic positioning probe via a bracket, and track wheels are arranged under the frame.
4. The material outlet structure of a paver capable of preventing mixed material segregation according to claim 3 is characterized in that: The width of the discharge port baffle is the same as the spacing between the longitudinal baffle and the transverse baffle. The discharge port baffle is four to six centimeters away from the rear end of the longitudinal baffle, and the lower end of the discharge port baffle is flush with the longitudinal baffle.
5. The material outlet structure of a paver capable of preventing segregation of mixed materials according to claim 4, characterized in that: The rotating motor shares a power source with the paver.