Self-adaptive digging shovel
By using electric telescopic rods and sensors in excavation shovels to detect soil hardness and humidity, and automatically adjust the length of the shovel teeth, the problem of existing excavation shovels wear when dealing with soil with high hardness or low humidity is solved, and the use of excavation shovels is improved Lifespan and work efficiency.
Patent Information
- Application Number
- CN202421178627.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When existing excavation shovels deal with soil with high hardness or low humidity, the shovel teeth are prone to wear and damage, resulting in reduced excavation efficiency and shortened service life.
Adaptive excavation shovel design is adopted, and soil hardness and humidity are detected through electric telescopic rods, pressure sensors and humidity sensors, and the length of the hydraulic cylinder is automatically adjusted to change the protrusion length of the shovel teeth and reduce the risk of wear of the shovel teeth.
Improves the service life and work efficiency of the excavation shovel, and reduces the risk of wear and damage of the shovel teeth.
Smart Images

Figure CN222332835U_ABST
Abstract
Description
Technical field:
[0001] The utility model relates to an excavating shovel, in particular to an adaptive excavating shovel, belonging to the technical field of excavating shovels. Background technology:
[0002] The excavator shovel is one of the main working parts of the excavator. It is used for excavating, loading, and transporting soft rocks such as earth and stone. The excavator shovel plays an irreplaceable role in the entire operation process of the excavator. The working principle of the excavator shovel is to complete the excavation, loading, and unloading through the up and down movement of the excavator arm and the opening and closing of the bucket. In addition, the excavator shovel also has a certain sweeping ability, which can clean up the residues and weeds on the construction site to improve the construction efficiency.
[0003] When the excavator shovel is working, the length of the shovel teeth determines the area of soil or rock that the excavator shovel can contact each time it digs. Longer shovel teeth mean a larger excavation area. Therefore, the excavator shovel can dig and move more materials per unit time, thereby improving the excavation efficiency. Most of the existing excavator shovels are of an integrated structure, and their shovel teeth are fixed on one side of the bucket and have a fixed length. When the excavator shovel excavates soil with higher hardness or lower humidity, the shovel teeth are subjected to greater force, and the swing amplitude increases during the operation, resulting in an increased risk of wear and damage to the shovel teeth themselves. For this reason, an adaptive excavator shovel is proposed. Utility model content:
[0004] The purpose of the utility model is to provide an adaptive digging shovel to solve one of the problems raised in the above background technology.
[0005] The utility model is implemented by the following technical scheme: an adaptive digging shovel, comprising a main body component, the main body component comprising a digging shovel body, an adjustment component is arranged inside the main body component, the adjustment component comprises a support plate, a protective cover, a controller, an electric telescopic rod, a pressure sensor, a plug rod, a humidity sensor, a slide groove, a hydraulic cylinder, a connecting rod, a shovel tooth and a through hole;
[0006] The outer side wall of the excavating shovel body is fixedly connected with a support plate, the top of the support plate is fixedly connected with a protective cover, a controller and an electric telescopic rod are installed inside the protective cover, a pressure sensor is installed at the bottom end of the electric telescopic rod, a plug rod is fixedly connected to the bottom of the pressure sensor, a humidity sensor is installed on the inner side wall of the plug rod, a slide groove is provided inside the excavating shovel body, two hydraulic cylinders are symmetrically installed on the inner side wall of the slide groove, one end of the hydraulic cylinder is fixedly connected with a connecting rod, one side of the connecting rod is fixedly and evenly connected with a shovel tooth, and through holes are evenly provided inside the excavating shovel body.
[0007] As a further preferred embodiment of the present technical solution: the electric telescopic rod is installed on the inner wall of the support plate.
[0008] As a further preferred embodiment of the present technical solution: the controller is installed on the top of the support plate.
[0009] As a further preferred embodiment of the present technical solution: the signal output ends of the pressure sensor and the humidity sensor are signal-connected to the signal input end of the controller.
[0010] As a further preferred embodiment of the present technical solution: the connecting rod is slidably connected to the inner wall of the sliding groove.
[0011] As a further preferred embodiment of the present technical solution: the shovel teeth are slidably connected to the inner wall of the through hole.
[0012] As a further preferred embodiment of the present technical solution: the main body component further comprises a connecting plate and connecting holes, and one side of the connecting plate is evenly provided with connecting holes.
[0013] As a further preferred embodiment of the present technical solution: the two connecting plates are symmetrically fixedly connected to the top of the excavating shovel body.
[0014] Advantages of the utility model: The utility model drives the insertion rod to move through the electric telescopic rod, and inserts the insertion rod into the soil. During the insertion process, the pressure sensor is used to detect the pressure between the insertion rod and the pressure sensor, and the hardness of the soil is judged according to the pressure. After the insertion, the soil humidity is detected by the humidity sensor, and the length of the hydraulic cylinder is adjusted according to the soil humidity and hardness, thereby automatically changing the extended length of the shovel teeth, reducing the wear and damage risk of the shovel teeth themselves, and increasing the service life of the excavating shovel. Description of the drawings:
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of one viewing angle of the utility model;
[0017] Figure 2 This is a structural schematic diagram of another viewing angle of the utility model;
[0018] Figure 3 This is a schematic diagram of the support plate structure of the utility model;
[0019] Figure 4 This is a schematic diagram of the shovel tooth structure of the utility model;
[0020] Figure 5 It is a schematic diagram of the internal structure of the slideway of the utility model.
[0021] In the figure: 10, main body assembly; 11, excavating shovel body; 12, connecting plate; 13, connecting hole; 20, adjustment assembly; 21, support plate; 22, protective cover; 23, controller; 24, electric telescopic rod; 25, pressure sensor; 26, plug rod; 27, humidity sensor; 28, slide; 29, hydraulic cylinder; 210, connecting rod; 211, shovel teeth; 212, through hole. Specific implementation method:
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example
[0024] See also Figure 1-5 The utility model provides a technical solution: an adaptive digging shovel, including a main body component 10, the main body component 10 includes a digging shovel body 11, an adjustment component 20 is arranged inside the main body component 10, and the adjustment component 20 includes a support plate 21, a protective cover 22, a controller 23, an electric telescopic rod 24, a pressure sensor 25, a plug rod 26, a humidity sensor 27, a slide 28, a hydraulic cylinder 29, a connecting rod 210, a shovel tooth 211 and a through hole 212;
[0025] The outer wall of the excavating shovel body 11 is fixedly connected with a support plate 21, the top of the support plate 21 is fixedly connected with a protective cover 22, a controller 23 and an electric telescopic rod 24 are installed inside the protective cover 22, a pressure sensor 25 is installed at the bottom end of the electric telescopic rod 24, a plug rod 26 is fixedly connected to the bottom of the pressure sensor 25, and a humidity sensor 27 is installed on the inner wall of the plug rod 26. A chute 28 is provided inside the excavating shovel body 11, and two hydraulic cylinders 29 are symmetrically installed on the inner wall of the chute 28. A connecting rod 210 is fixedly connected to one end of the hydraulic cylinder 29, and a shovel tooth 211 is fixedly and evenly connected to one side of the connecting rod 210. Through holes 212 are evenly provided inside the excavating shovel body 11. The controller 23 adjusts the length of the hydraulic cylinder 29 according to the soil moisture and hardness, thereby automatically changing the extension length of the shovel tooth 211. If the soil moisture is low or the hardness is high, the extension length of the shovel tooth 211 is appropriately shortened, and if the soil moisture is high or the hardness is low, the extension length of the shovel tooth 211 is appropriately extended.
[0026] In this embodiment, specifically: the electric telescopic rod 24 is installed on the inner wall of the support plate 21. The electric telescopic rod 24 drives the insertion rod 26 to move, and the insertion rod 26 is inserted into the soil.
[0027] In this embodiment, specifically: the controller 23 is installed on the top of the support plate 21 .
[0028] In this embodiment, specifically: the signal output ends of the pressure sensor 25 and the humidity sensor 27 are connected to the signal input ends of the controller 23. During the insertion process, the pressure sensor 25 is used to detect the pressure between the insertion rod 26 and the pressure sensor 25, and the hardness of the soil is judged according to the pressure. After insertion, the soil humidity is detected by the humidity sensor 27, and the hardness and humidity signals are sent to the controller 23.
[0029] In this embodiment, specifically: the connecting rod 210 is slidably connected to the inner wall of the sliding groove 28 .
[0030] In this embodiment, specifically: the shovel teeth 211 are slidably connected to the inner wall of the through hole 212, and the extended length of the shovel teeth 211 is adjusted according to actual conditions.
[0031] In this embodiment, specifically: the main body component 10 further includes a connecting plate 12 and connecting holes 13. One side of the connecting plate 12 is evenly provided with connecting holes 13, and the connecting holes 13 are used to install and fix the excavating shovel body 11.
[0032] In this embodiment, specifically: two connecting plates 12 are symmetrically fixedly connected to the top of the excavating shovel body 11 , and the excavating shovel body 11 is fixed to the boom and hydraulic drive mechanism of the excavator through the connecting plates 12 .
[0033] Working principle or structural principle: When in use, the excavator shovel body 11 is fixed to the boom and hydraulic drive mechanism of the excavator through the connecting plate 12, and the bottom of the excavator shovel body 11 is driven by the hydraulic drive mechanism to contact the ground. At this time, the support plate 21 is perpendicular to the ground, and the electric telescopic rod 24 drives the insertion rod 26 to move, and the insertion rod 26 is inserted into the soil. During the insertion process, the pressure sensor 25 is used to detect the pressure between the insertion rod 26 and the pressure sensor 25, and the hardness of the soil is judged according to the pressure. After insertion, the soil humidity is detected by the humidity sensor 27, and the hardness and humidity signals are sent to the controller 23, and fed back to the excavator control console through the controller 23. At the same time, the controller 23 adjusts the length of the hydraulic cylinder 29 according to the soil humidity and hardness, thereby automatically changing the extended length of the shovel teeth 211. Under the premise of ensuring the working efficiency of the excavator shovel, the risk of wear and damage of the shovel teeth 211 itself is reduced as much as possible, thereby improving the service life of the excavator shovel.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An adaptive digging shovel, comprising a main body assembly (10), characterized in that: The main body component (10) comprises an excavating shovel body (11), an adjusting component (20) is arranged inside the main body component (10), and the adjusting component (20) comprises a supporting plate (21), a protective cover (22), a controller (23), an electric telescopic rod (24), a pressure sensor (25), an insertion rod (26), a humidity sensor (27), a slide groove (28), a hydraulic cylinder (29), a connecting rod (210), a shovel tooth (211) and a through hole (212); The outer wall of the excavating shovel body (11) is fixedly connected to a support plate (21), the top of the support plate (21) is fixedly connected to a protective cover (22), a controller (23) and an electric telescopic rod (24) are installed inside the protective cover (22), a pressure sensor (25) is installed at the bottom end of the electric telescopic rod (24), a plug rod (26) is fixedly connected to the bottom of the pressure sensor (25), a humidity sensor (27) is installed on the inner wall of the plug rod (26), a slide groove (28) is opened inside the excavating shovel body (11), two hydraulic cylinders (29) are symmetrically installed on the inner wall of the slide groove (28), one end of the hydraulic cylinder (29) is fixedly connected to a connecting rod (210), one side of the connecting rod (210) is fixedly and evenly connected to a shovel tooth (211), and a through hole (212) is evenly opened inside the excavating shovel body (11).
2. The adaptive digging shovel according to claim 1, characterized in that: The electric telescopic rod (24) is installed on the inner side wall of the support plate (21).
3. The adaptive digging shovel according to claim 2, characterized in that: The controller (23) is installed on the top of the support plate (21).
4. The adaptive digging shovel according to claim 3, characterized in that: The signal output ends of the pressure sensor (25) and the humidity sensor (27) are signal-connected to the signal input end of the controller (23).
5. The adaptive digging shovel according to claim 1, characterized in that: The connecting rod (210) is slidably connected to the inner wall of the sliding groove (28).
6. The adaptive digging shovel according to claim 1, characterized in that: The shovel teeth (211) are slidably connected to the inner side wall of the through hole (212).
7. The adaptive digging shovel according to claim 1, characterized in that: The main body component (10) further comprises a connecting plate (12) and connecting holes (13), and one side of the connecting plate (12) is evenly provided with connecting holes (13).
8. The adaptive digging shovel according to claim 7, characterized in that: The two connecting plates (12) are symmetrically fixedly connected to the top of the excavating shovel body (11).