Oil test shelter
By designing a fuel test chamber with pull-out electric reel, air heater and silent generator set, the problems of difficulty in dismantling the square chamber and insufficient field detection capabilities in the existing technology are solved, and the rapid self-loading and unloading of the square chamber is realized. and suitable testing environment, improving the flexibility and coverage of oil quality inspection.
Patent Information
- Application Number
- CN202323606830.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The existing oil test chamber is not convenient for rapid disassembly through forklifts or cranes, difficult to load and unload and transport, and it is difficult to adapt to the needs of oil quality testing under field conditions. The fixed laboratory guarantee capacity is insufficient, and the coverage of testing types and indicators is narrow.
A test chamber for oil labs is designed, using pull-out electric reels, air heaters, silent generator sets, leveling mechanisms, ventilation unit and laboratory bench. Test modules and information management modules are installed in the cabin to support temperature and humidity. Adjustment and vibration isolation, the cabin can be loaded, unloaded and transported as a whole, realizing laboratory data management and automated analysis.
It realizes rapid disassembly and self-loading and transportation of the square cabin, ensures the utilization of the chassis, provides an appropriate detection environment, improves the flexibility and coverage of oil quality inspection, and reduces the impact of vibration on the results.
Smart Images
Figure CN222332959U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of oil testing square cabins, in particular to an oil testing square cabin. Background Art
[0002] The oil testing shelter is mainly composed of a cabin and internal equipment. The cabin is a military shelter. The existing shelter is not easy to disassemble quickly by forklift or crane, nor is it easy to load and unload by self-loading and unloading transport vehicles and unfold on solid ground; the function of the cabin is single.
[0003] Therefore, an oil testing cabin is designed. The functions of this cabin are mainly reflected in: first, to inspect the quality and identify the types of oil; second, to undertake emergency oil quality inspection tasks when the fixed oil laboratory has insufficient support capabilities; third, to solve the problems of narrow coverage of oil tank detection types and indicators, insufficient continuous support capabilities, and difficulty in adapting to oil quality inspection and testing needs under field conditions. Utility Model Content
[0004] The purpose of the utility model is to provide an oil testing cabin to solve the problems raised in the above background technology.
[0005] To achieve the above object, the utility model provides the following technical solutions: an oil testing cabin, comprising a cabin, a pull-out electric reel is installed in the cabin, an air heater and an air conditioner indoor unit are installed on the inner side of the end of the cabin, and an air conditioner outdoor unit is installed on the outer side of the end of the cabin;
[0006] A silent generator set is installed on one side of the square cabin, a static electricity conduction module is installed on the front side of the square cabin, and leveling mechanisms are installed at the four corners of the square cabin;
[0007] A ventilation unit is installed on the inner wall of one side of the square cabin, and a laboratory table 1 and a laboratory table 2 are respectively installed on the inner walls of both sides of the square cabin. The laboratory table 1 is installed with a test module, and the laboratory table 2 is installed with an information management module. A fume hood and a power supply module are installed on one side of the laboratory table 2.
[0008] Preferably, the cabin is composed of six large panels, corner fittings, a rear door panel assembly, a reel door assembly, a generator door assembly, outward-opening windows, and shutters, and its overall dimensions are 6058mm×2438mm×2438mm.
[0009] Preferably, the six large panels include a bottom panel assembly, a front panel assembly, a rear panel assembly, a left panel assembly, a right panel assembly, and a top panel assembly.
[0010] Preferably, both the laboratory bench 1 and the laboratory bench 2 adopt a skeleton structure, the outside is covered with stainless steel plates, and drawers are designed at the bottom of the cabinet, in which box-type instruments, experimental equipment, auxiliary equipment and related accessories are placed.
[0011] Preferably, the drawer is composed of a shell, a panel, a drawer lock, a pull-out handle, a slide rail, and a polyurethane sponge. The shell and the panel are made of 1.5 mm thick stainless steel plates that are bent and welded, and the surface is sprayed with plastic.
[0012] Preferably, the testing module is an oil quality testing instrument.
[0013] Preferably, the power supply module consists of a power supply control device, a silent generator set, a UPS power supply and a power supply access device.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. This equipment can be hoisted or forked for unloading, and can also be transported and loaded and unloaded by an integral self-loading and unloading transport vehicle. It does not occupy the chassis when in use or sealed, ensuring that the chassis can be fully utilized;
[0016] 2. The temperature and humidity control equipment in the cabin can ensure that the laboratory instruments are operated under appropriate conditions;
[0017] 3. A vibration isolation platform is designed inside the cabin, and a vibration isolator is designed at the vibration source to eliminate the influence of vibration on the test results. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0019] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0020] Figure 3 This is a schematic diagram of the end structure of the utility model;
[0021] Figure 4 It is a schematic diagram of the front structure of the utility model.
[0022] In the figure: 1. Shelter, 2. Pull-out electric reel, 3. Air heater, 4. Air conditioner outdoor unit, 5. Silent generator set, 6. Static electricity conduction module, 7. Leveling mechanism, 8. Ventilation unit, 9. Experimental table 1, 10. Testing module, 11. Air conditioner indoor unit, 12. Information management module, 13. Experimental table 2, 14. Fume hood, 15. Power supply module. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-4 The utility model provides a technical solution: an oil testing cabin, comprising a cabin 1, a pull-out electric reel 2 is installed in the cabin 1, an air heater 3 and an air conditioner indoor unit 11 are installed on the inner side of the end of the cabin 1, and an air conditioner outdoor unit 4 is installed on the outer side of the end of the cabin 1;
[0025] A silent generator set 5 is installed on one side of the shelter 1, a static electricity conduction module 6 is installed on the front side of the shelter 1, and leveling mechanisms 7 are installed at the four corners of the shelter 1;
[0026] A ventilation unit 8 is installed on the inner wall of one side of the cabin 1, and a laboratory table 9 and a laboratory table 2 13 are installed on the inner walls of both sides of the cabin 1 respectively. A test module 10 is installed on the laboratory table 1 9, an information management module 12 is installed on the laboratory table 2 13, and a fume hood 14 and a power supply module 15 are installed on one side of the laboratory table 2 13.
[0027] In the utility model, the shelter 1 is composed of six large panels, corner pieces, a rear door panel assembly, a reel door assembly, a generator door assembly, an outward-opening window, and a shutter, and its overall dimensions are 6058mm×2438mm×2438mm. The shelter design complies with the relevant requirements of GJB6109-2007 "General Specifications for Military Shelters".
[0028] In the utility model, the six large plates include a bottom plate assembly, a front cabin plate assembly, a rear cabin plate assembly, a left side plate assembly, a right side plate assembly and a top plate assembly.
[0029] In the utility model, both the experimental table 1 9 and the experimental table 2 13 adopt a skeleton structure, the outside is covered with a stainless steel plate, and a drawer is designed at the bottom of the cabinet, in which box-type instruments, experimental equipment, auxiliary equipment and related spare accessories are placed.
[0030] In the utility model, the drawer is composed of a shell, a panel, a drawer lock, a pull-out handle, a slide rail and a polyurethane sponge. The shell and the panel are formed by bending and welding 1.5mm thick stainless steel plates, and the surface is sprayed with plastic.
[0031] In the utility model, the testing module 10 is an oil quality testing instrument, which is mainly used for rapid testing of the quality of petroleum products including gasoline, lubricating oil, grease, hydraulic oil and coolant, and is composed of a variety of trace, highly automated, shock-resistant and environmentally adaptable oil quality testing instruments.
[0032] The utility model control system is equipped with a laboratory management information system, including a database, which can collect, store, query, back up and summarize oil test data, realize automatic processing of analysis results and auxiliary judgment, complete the printing of test reports, and have a reporting function, while retaining the function of manually entering test information; it can automatically monitor the temperature / humidity, air pressure, air quality, etc. inside the cabin, and display prompts and alarm for exceeding the standard.
[0033] In the utility model, the power supply module 15 is composed of a power control device, a silent generator set, a UPS power supply and a power access device, and is mainly used to provide power supply and power control for air conditioning, instrument operation, blower drying box, water supply, lighting, information module, fume hood, ventilation unit, etc. in the cabin.
[0034] The environmental control module of the utility model mainly includes equipment such as cooling and heating air conditioners and air heaters. According to the ambient temperature, laboratory personnel can independently choose to start the cooling and heating air conditioners or air heaters to ensure that the temperature in the cabin is controlled within +20℃~+30℃, providing a suitable temperature for the normal operation of the laboratory instruments.
[0035] The utility model workflow:
[0036] a. Transport the oil testing shelter to the deployment area by flat car or integrated self-loading truck;
[0037] b. Use a crane to lift or a forklift to unload to a solid and flat ground (when using an integrated self-loading and unloading transport vehicle for transportation, it can be unloaded to a solid and flat ground), and use the leveling mechanism to level the entire shelter;
[0038] c. Open the cabin door and the generator compartment door, enter the cabin, turn on the cabin lighting, and when using the mains power, take out the mains reel (20m cable) from the mains reel compartment of the cabin, connect the mains power, and after observing that the power supply is stable, connect the power supply of the equipment and sockets in the cabin; when using the generator power supply, wait until the generator power supply is stable before connecting the power supply of the equipment and sockets in the cabin;
[0039] d. Take out the laptop, plug it in, start it, enter the password, and automatically enter the information management system;
[0040] e. Use a sampler and sampling bottle to take oil samples, seal them and send them to the oil testing cabin;
[0041] f. Take out the test instrument from the bottom drawer of the laboratory bench according to the test oil type or test item.
[0042] g. Select and use auxiliary equipment and facilities (fume hoods, laboratory utensils, etc.) according to the test items;
[0043] h. The test results of handheld portable testing instruments are manually input into the information management system. The test results of testing instruments with RS485 communication interface are automatically transmitted to the information management system. The test personnel make auxiliary judgments based on the test results automatically processed by the management system;
[0044] i. After the completion of single or multiple test items, clean the used test vessels and instruments, put the test vessels in a blast drying oven for drying, and put them back in place after the drying;
[0045] j. After the equipment is used, all the deployed instruments and auxiliary equipment in the cabin should be stored in the designated location and fixed firmly, and all ventilation equipment should be turned on to ventilate the box; after turning off all electrical equipment, turn off the power supply system. When using the mains power, the cables should be withdrawn and fixed to the designated location. When using the diesel generator for power supply, turn off the generator; close the cabin door and the generator compartment door;
[0046] k. Fold up the cabin leveling mechanism, use a crane to lift it or a forklift to load it onto the transport platform, lock it with a corner lock or use an integral self-loading and unloading transport vehicle for integral self-loading and unloading;
[0047] l. Transport to the designated location for sealing.
[0048] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the embodiments of the utility model have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.
Claims
1. An oil testing shelter, characterized in that: The invention comprises a square cabin (1), wherein a pull-out electric reel (2) is installed in the square cabin (1), an air heater (3) and an indoor air conditioner (11) are installed on the inner side of the end of the square cabin (1), and an outdoor air conditioner (4) is installed on the outer side of the end of the square cabin (1); A silent generator set (5) is installed on one side of the square cabin (1), a static electricity conduction module (6) is installed on the front side of the square cabin (1), and leveling mechanisms (7) are installed at the four corners of the square cabin (1); A ventilation unit (8) is installed on one inner wall of the cabin (1), and a laboratory table (9) and a second laboratory table (13) are installed on the inner walls of both sides of the cabin (1), respectively. The laboratory table (9) is installed with a test module (10), and the laboratory table (13) is installed with an information management module (12). A fume hood (14) and a power supply module (15) are installed on one side of the laboratory table (13).
2. The oil testing shelter according to claim 1, characterized in that: The square cabin (1) is composed of six large panels, corner pieces, a rear door panel assembly, a reel door assembly, a generator door assembly, an outward-opening window, and a shutter, and its overall dimensions are 6058 mm×2438 mm×2438 mm.
3. The oil testing shelter according to claim 2, characterized in that: The six large panels include the bottom panel assembly, the front panel assembly, the rear panel assembly, the left panel assembly, the right panel assembly, and the top panel assembly.
4. The oil testing shelter according to claim 1, characterized in that: The experimental table 1 (9) and the experimental table 2 (13) both adopt a skeleton structure, and are covered with stainless steel plates on the outside. Drawers are designed at the bottom of the cabinet, and box-type instruments, experimental equipment, auxiliary equipment and related accessories are placed in the drawers.
5. The oil testing shelter according to claim 4, characterized in that: The drawer is composed of a shell, a panel, a drawer lock, a pull-out handle, a slide rail, and a polyurethane sponge. The shell and the panel are made of 1.5 mm thick stainless steel plates by bending and welding, and the surface is sprayed with plastic.
6. The oil testing shelter according to claim 1, characterized in that: The testing module (10) is an oil quality testing instrument.
7. The oil testing shelter according to claim 1, characterized in that: The power supply module (15) is composed of a power supply control device, a silent generator set, a UPS power supply and a power supply access device.