Inclined super-thick stiff concrete shear wall formwork structure
By using the formwork bottom frame to anchor the guide wall in the inclined super-thick and stiff concrete shear wall support structure, combining the support rod and the pull rod to fix it, and using the combined forming screw structure and maintenance pipe, the formwork is not fixed and structurally fixed. Weak problems have improved construction stability and quality control.
Patent Information
- Application Number
- CN202323666880.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2033-12-29
AI Technical Summary
In the construction of the tilted super-thick and strong concrete shear wall supporting formwork structure, the formwork is not firmly fixed, resulting in weak structure and slurry leakage problems, and the unbalanced stress of large formwork can easily lead to the formwork shift or collapse.
The formwork bottom frame is used to anchor the guide wall, and the formwork is fixed with the support rod and the tie rod, and the combined screw structure is supported internally. A maintenance pipe is provided for cooling water circulation and heat dissipation.
It improves the stability of the formwork and the overall strength of the structure, avoids perforation of guide walls and displaced formwork, and realizes internal maintenance and quality control of ultra-thick concrete shear walls.
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Figure CN222333281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rigid concrete shear wall construction and is suitable for the construction of inclined ultra-thick rigid concrete shear wall formwork structure. Background Art
[0002] The application of inclined ultra-thick rigid concrete shear wall formwork structure is becoming more and more widespread, but the particularity of this structure determines that its high formwork construction is quite difficult. Before pouring the shear wall concrete, a guide wall should usually be made according to the axis of the shear wall structure, and the large formwork should be fixed on the guide wall and the gap should be sealed with plastic film and other materials to avoid leakage during the concrete pouring process. However, this node is still easy to become a difficult point in the control of the shear wall construction process, and the connection between the guide wall and the newly built shear wall is easy to become a structural weak point. In addition, during the construction of the inclined concrete shear wall, since the large formworks on both sides of the shear wall are in an unbalanced stress state, it is easy for the formwork to shift and collapse due to the unreliable fixation of the formwork.
[0003] Therefore, there is an urgent need for an inclined ultra-thick rigid concrete shear wall formwork structure with reliable formwork fixation. Utility Model Content
[0004] The purpose of this application is to provide an inclined ultra-thick rigid concrete shear wall formwork structure in order to solve the above-mentioned problems existing in the prior art.
[0005] In order to achieve the above application purpose, the present application adopts the following technical scheme: the inclined ultra-thick rigid concrete shear wall formwork structure includes a guide wall formed according to the axis of the shear wall structure, a template bottom frame installed around the guide wall for fixing the bottom of the shear wall template, a support rod and a tie rod for supporting the template, and a maintenance pipe for maintaining the concrete of the shear wall, and the template bottom frame is anchored and connected to the bottom plate;
[0006] The template bottom frame is a frame structure, and there is a gap between the template bottom frame and the guide wall for matching the template, and the template bottom frame includes a lower left horizontal rib located at the junction of the left side of the guide wall and the bottom plate, an upper left horizontal rib at the top of the left side of the guide wall, a lower right horizontal rib at the junction of the right side of the guide wall and the bottom plate, and an upper right horizontal rib at the top of the right side of the guide wall;
[0007] The lower left horizontal rib is arranged in parallel with the upper left horizontal rib for conveying, and a left vertical rib is arranged between the lower left horizontal rib and the upper left horizontal rib for conveying; the lower right horizontal rib is arranged in parallel with the upper right horizontal rib for conveying, and a right vertical rib is arranged between the lower right horizontal rib and the upper right horizontal rib;
[0008] The outer periphery of the side plate on the side of the guide wall is respectively provided with an upper frame connecting the upper left transverse rib and the upper right transverse rib, and a lower frame connecting the lower left transverse rib and the lower right transverse rib, and a limit block is provided between the lower frame and the side plate; a rigid plate is provided inside the guide wall, and the rigid plates are arranged at intervals in the longitudinal and transverse directions, and adjacent rigid plates are connected by connecting rods; an internal screw rod arranged at intervals is connected in a direction perpendicular to the rigid plate, and both ends of the internal screw rod are provided with an internal sleeve, and the two opposite internal sleeves are the two sides of the shear wall casting cavity;
[0009] The formwork on the right is supported by a number of struts, which are anchored to the base plate by strut bases, and the formwork on the left is tied by a number of tie rods.
[0010] Furthermore, the lower frame of the frame structure extends to the right side of the guide wall, and the lower frame is pressed onto the base plate through the first base, and the first base is anchored to the base plate through the anchor rod; the lower frame of the frame structure extends to the left side of the guide wall, and the lower frame is pressed onto the base plate through the second base and the third base, and the second base and the third base are anchored to the base plate through the anchor rod.
[0011] Furthermore, the bottom of the template extends into a reserved cavity of the template bottom frame, and the templates on both sides are fixed by tensioning through back ribs, round tubes, mountain-shaped clips, and screws arranged at intervals.
[0012] Furthermore, the screw is divided into an inner screw and an outer screw, and the same screw unit is composed of an inner screw and two outer screws, and the inner screw and the outer screw are connected by a sleeve.
[0013] Furthermore, it includes multiple third bases, each of which is arranged at intervals, connected by longitudinal supports, each of which has an anchor point on the top, and the template on the left has several upper fixed points and several lower fixed points, and the anchor point is connected to the upper fixed point or the lower fixed point by a pull rod.
[0014] Furthermore, the template has vertical pipes arranged at intervals, and the vertical pipes run through the template from top to bottom.
[0015] Furthermore, a water inlet pipe is provided at the upper end of the side of the template, and the water inlet pipe is connected to each vertical pipe. A water outlet pipe is provided at the lower end of the side of the template, and the water outlet pipe is also connected to each vertical pipe.
[0016] Compared with the prior art, the utility model has the following beneficial effects:
[0017] 1. The utility model utilizes the guide wall body and the base to install the template bottom frame, and utilizes the template bottom frame to install the bottom of the shear wall template, thereby avoiding the use of reserved holes in the guide wall to pull and fix the template, and preventing the quality hidden danger of the shear wall root caused by the perforation of the guide wall.
[0018] 2. The utility model fixes the shear wall formwork by combining pulling and supporting, thereby improving the stability of the formwork.
[0019] 3. The utility model combines a screw structure and an installation method, so that the screw itself can be used as a tie rod for the template. At the same time, the inner screw and the inner sleeves on both sides of the inner screw are pressed against the inner side surfaces of the templates on both sides to form an inner support for the template, which is used to replace the traditional inner support of the pad. In addition, since the screw is detachable, after the shear wall construction is completed, the outer screw can be removed and the inner screw can be left inside the shear wall as a permanent structure. The inner screw is connected to the rigid plate or the connecting rod, so it can be considered as a load-bearing structure.
[0020] 4. The utility model utilizes the pipelines arranged inside the template to carry out cooling water circulation and heat dissipation maintenance, thereby realizing the internal maintenance of the ultra-thick concrete shear wall. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the first viewing angle of the inclined ultra-thick rigid concrete shear wall formwork structure of the present invention;
[0022] Figure 2 for Figure 1 Enlarged view of midpoint A;
[0023] Figure 3 It is a schematic diagram of the second viewing angle of the inclined ultra-thick rigid concrete shear wall formwork structure of the present invention;
[0024] Figure 4 for Figure 3 A magnified view of the middle node B;
[0025] Figure 5 It is a schematic diagram of the third viewing angle of the inclined ultra-thick rigid concrete shear wall formwork structure of the present invention;
[0026] Figure 6 The left diagram is a diagram of the inclined ultra-thick rigid concrete shear wall formwork structure of the present invention;
[0027] Figure 7 for Figure 6 Enlarged view of midpoint C.
[0028] In the figure, 1, bottom plate; 2, guide wall; 3, formwork; 4, shear wall casting cavity; 5, first base; 6, second base; 7, third base; 8, tie point; 9, anchor rod; 10, horizontal brace; 11, lower frame; 12, limit block; 13, side plate; 14, upper frame; 15, longitudinal brace; 16, lower left horizontal rib; 17, upper left horizontal rib; 18, left vertical rib; 20, tie rod; 21, lower fixing point; 22 , upper fixing point; 23, right vertical rib; 24, right lower horizontal rib; 25, right upper horizontal rib; 26, support rod base; 27, support rod; 28, back rib; 29, round tube; 30, mountain-shaped card; 31, screw; 32, rigid plate; 33, water inlet pipe; 34, water inlet; 35, vertical pipe; 36, inner sleeve; 37, inner screw; 38, outer screw; 39, connecting rod; 40, water outlet pipe; 41, water outlet. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.
[0030] Those skilled in the art should understand that, in the disclosure of the present application, the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the above terms should not be understood as limiting the present application.
[0031] Example 1
[0032] See also Figure 1-7 As shown, in this embodiment, an inclined ultra-thick rigid concrete shear wall formwork structure is provided, including:
[0033] The inclined ultra-thick rigid concrete shear wall formwork structure comprises a guide wall 2 formed according to the axis of the shear wall structure, and a formwork bottom frame installed around the guide wall 2 for fixing the bottom of the shear wall formwork 3.
[0034] The template bottom frame is a frame structure, and there is a gap between the template bottom frame and the guide wall 2 to match the shear wall template 3. The template bottom frame includes a lower left horizontal rib 16 located at the junction of the left side of the guide wall 2 and the bottom plate 1, and an upper left horizontal rib 17 at the top of the left side of the guide wall 2. The lower left horizontal rib 16 and the upper left horizontal rib 17 are arranged in parallel, and a left vertical rib 18 is arranged between the lower left horizontal rib 16 and the upper left horizontal rib 17. Similarly, on the other side, that is, the right side of the guide wall 2, a lower right horizontal rib 24 located at the junction of the right side of the guide wall 2 and the bottom plate 1 and an upper right horizontal rib 25 at the top of the right side of the guide wall 2 are arranged. The lower right horizontal rib 24 and the upper right horizontal rib 25 are arranged in parallel, and a right vertical rib 23 is arranged between the lower right horizontal rib 24 and the upper right horizontal rib 25. On the periphery of the side plate 13 on the side of the guide wall 2, there are an upper frame 14 connecting the upper left horizontal rib 17 and the upper right horizontal rib 25, and a lower frame 11 connecting the lower left horizontal rib 16 and the lower right horizontal rib 24, and a limit block 12 is provided between the lower frame 11 and the side plate 13.
[0035] For the above-mentioned template bottom frame, there is a gap between the lower left horizontal rib 16, the upper left horizontal rib 17, the left vertical rib 18, the lower right horizontal rib 24, the upper right horizontal rib 25, the right vertical rib 23 and the guide wall 2 to match the shear wall template 3.
[0036] In order to further securely fix the template bottom frame in step 2, the template bottom frame is anchored to the base plate 1.
[0037] The lower frame 11 extends to the right side of the guide wall 2, and is pressed onto the base plate 1 by the first base 5, and the first base 5 is anchored to the base plate 1 by the anchor rod 9. The lower frame 11 extends to the left side of the guide wall 2, and is pressed onto the base plate 1 by the second base 6 and the third base 7, and the second base 6 and the third base 7 are anchored to the base plate 1 by the anchor rod 9.
[0038] The reserved steel bars of the guide wall 2 are used to connect the rigid plates 32 of the shear walls.
[0039] The rigid plates 32 are arranged at intervals in the longitudinal and transverse directions, and the adjacent rigid plates 32 are connected by connecting rods 39. In the direction perpendicular to the rigid plates 32, the internal screws 37 are connected to the rigid plates 32 or the connecting rods 39 and arranged at intervals, and both ends of the internal screws 37 have internal sleeves 36, and the two opposite internal sleeves 36 are the two sides of the shear wall casting cavity 4.
[0040] The formwork 3 on both sides of the shear wall is hoisted into place, and the bottom of the formwork 3 extends into the reserved cavity of the bottom frame of the formwork.
[0041] The templates 3 on both sides are pulled and fixed by using the back ribs 28, the round tubes 29, the mountain-shaped clamps 30 and the screws 31 which are arranged at intervals.
[0042] The screw rod 31 is divided into an inner screw rod 37 and an outer screw rod 38. The same screw rod 31 unit is composed of an inner screw rod 37 and two outer screw rods 38. The inner screw rod 37 and the outer screw rod 38 are connected by a sleeve. When the shear wall stiffening plate 32 is installed, the inner screw rod 37 and the sleeve are installed. When the tension installation is performed, each outer screw rod 38 is inserted into each sleeve to form a complete screw rod 31 unit.
[0043] By adopting this combined screw 31 structure and installation method, the screw 31 itself can be used as the tension rod 20 of the template 3. At the same time, the inner screw 37 and the inner sleeve 36 on both sides of the inner screw 37 are pressed against the inner side surfaces of the templates 3 on both sides to form an internal support of the template 3, which is used to replace the traditional pad internal support; in addition, since the screw 31 is detachable, after the shear wall construction is completed, the outer screw 38 can be removed and the inner screw 37 can be left inside the shear wall as a permanent structure, and the inner screw 37 is connected to the rigid plate 32 or the connecting rod 39, so it can be considered as a load-bearing structure.
[0044] The right side formwork 3 is supported by a plurality of support rods 27, and the bottom of the support rod 27 is fixed by a support rod base 26 anchored on the bottom plate 1. The left side formwork 3 and the third base 7 are connected by a tie rod 20.
[0045] Specifically, the third bases 7 are arranged at intervals and connected by longitudinal braces 15. The top of each third base 7 has an anchor point 8. The left template 3 has a plurality of upper fixing points 22 and a plurality of lower fixing points 21. The anchor point 8 is connected to the upper fixing point 22 or the lower fixing point 21 by a pull rod 20.
[0046] Pour shear wall concrete into the shear wall pouring cavity 4.
[0047] Maintenance is carried out using the maintenance pipes provided in the shear wall formwork 3.
[0048] Specifically, the template 3 has vertical pipes 35 arranged at intervals, and the vertical pipes 35 run through the template 3 from top to bottom. The upper end of the side of the template 3 has a water inlet pipe 33, which is connected to each vertical pipe 35, and the lower end of the side of the template 3 has a water outlet pipe 40, which is also connected to each vertical pipe 35.
[0049] Example 2
[0050] Based on Example 1, the construction method of the inclined ultra-thick rigid concrete shear wall formwork structure includes the following steps:
[0051] Step 1: construct the guide wall 2. When the base plate 1 is constructed, the guide wall 2 is formed according to the axis of the shear wall structure.
[0052] Step 2: Install the template bottom frame. Install the template bottom frame for fixing the bottom of the shear wall template 3 along the four sides of the guide wall 2.
[0053] Step 3: Fix the template bottom frame. In order to further fix the template bottom frame in step 2 firmly, the template bottom frame is anchored to the bottom plate 1.
[0054] Step 4: Install shear wall stiffening plate 32
[0055] The reserved steel bars of the guide wall 2 are used to connect the rigid plates 32 of the shear walls.
[0056] Step 5: Install shear wall formwork 3 and supporting structure.
[0057] S1. Install the formwork 3. Lift the formwork 3 on both sides of the shear wall into place, and extend the bottom of the formwork 3 into the reserved cavity of the bottom frame of the formwork.
[0058] S2, installation of tension braces. The two side templates 3 are tensioned and fixed by using the back ribs 28, round tubes 29, mountain-shaped clamps 30 and screws 31 arranged at intervals.
[0059] S3, right side support installation: Use a plurality of support rods 27 to support the right side formwork 3, and use the support rod base 26 anchored on the bottom plate 1 to fix the bottom of the support rod 27.
[0060] S4, installation of the left side brace: Use the tie rod 20 to connect the left side formwork 3 and the third base 7.
[0061] Step 6: Shear wall casting and maintenance.
[0062] S1. pouring shear wall concrete in the shear wall pouring cavity 4.
[0063] S2. Use the maintenance pipes provided in the shear wall formwork 3 for maintenance.
[0064] When the ultra-thick concrete shear wall is cast, cooling water is circulated and discharged through the water inlet 34 of the water inlet pipe 33. The cooling water flows into each vertical pipe 35 and takes away the hydration heat released by the concrete, and flows out from the water outlet 41 of the water outlet pipe 40, thereby achieving internal maintenance of the ultra-thick concrete shear wall.
[0065] The installation of the inclined extra-thick rigid concrete shear wall formwork structure of Example 1 is achieved by the construction method of the inclined extra-thick rigid concrete shear wall formwork structure of Example 2 above.
[0066] The parts not described in detail in this application are prior art, so this application does not describe them in detail.
[0067] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity.
[0068] Although this article frequently uses terms such as base plate 1, guide wall 2, formwork 3, shear wall casting cavity 4, first base 5, second base 6, third base 7, tie point 8, anchor rod 9, cross brace 10, lower frame 11, limit block 12, side plate 13, upper frame 14, longitudinal brace 15, lower left horizontal rib 16, upper left horizontal rib 17, left vertical rib 18, tie rod 20, lower fixing point 21, upper fixing point 22, right vertical rib 23, lower right horizontal rib 24, upper right horizontal rib 25, support rod base 26, support rod 27, back rib 28, round tube 29, mountain-shaped card 30, screw 31, rigid plate 32, water inlet pipe 33, water inlet 34, vertical pipe 35, inner sleeve 36, inner screw 37, outer screw 38, connecting rod 39, water outlet pipe 40, water outlet 41, etc., it does not exclude the possibility of using other terms. These terms are used only to more conveniently describe and explain the essence of the present application; any additional limitations construed in them are contrary to the spirit of the present application.
[0069] The present application is not limited to the above-mentioned optimal implementation mode. Anyone can derive other forms of products under the inspiration of this application. However, no matter what changes are made in the shape or structure, all technical solutions that are the same or similar to those of the present application fall within the protection scope of the present application.
Claims
1. Inclined ultra-thick rigid concrete shear wall formwork structure, characterized in that: It comprises a guide wall (2) formed according to the axis of the shear wall structure, a template bottom frame installed along the periphery of the guide wall (2) for fixing the bottom of the template (3) of the shear wall, a support rod (27) and a tie rod (20) for supporting the template (3), and a maintenance pipe for maintaining the concrete of the shear wall, wherein the template bottom frame is anchored to the bottom plate (1); The template bottom frame is a frame structure, and there is a gap between the template bottom frame and the guide wall (2) to match the template (3), and the template bottom frame includes a left lower horizontal rib (16) located at the junction of the left side of the guide wall (2) and the bottom plate (1), a left upper horizontal rib (17) at the top of the left side of the guide wall (2), a right lower horizontal rib (24) at the junction of the right side of the guide wall (2) and the bottom plate (1), and a right upper horizontal rib (25) at the top of the right side of the guide wall (2); The lower left horizontal rib (16) is arranged in parallel with the upper left horizontal rib (17) for conveying, and a left vertical rib (18) is arranged between the lower left horizontal rib (16) and the upper left horizontal rib (17) for conveying; the lower right horizontal rib (24) is arranged in parallel with the upper right horizontal rib (25) for conveying, and a right vertical rib (23) is arranged between the lower right horizontal rib (24) and the upper right horizontal rib (25); The outer periphery of the side plate (13) on the side of the guide wall (2) is respectively provided with an upper frame (14) connecting the upper left transverse rib (17) and the upper right transverse rib (25), and a lower frame (11) connecting the lower left transverse rib (16) and the lower right transverse rib (24), and a limit block (12) is provided between the lower frame (11) and the side plate (13); a rigid plate (32) is provided inside the guide wall (2), and the rigid plates (32) are arranged at intervals in the longitudinal and transverse directions, and adjacent rigid plates (32) are connected by connecting rods (39); and an inner screw rod (37) arranged at intervals is connected in a direction perpendicular to the rigid plate (32), and both ends of the inner screw rod (37) are provided with an inner sleeve (36), and the two opposite inner sleeves (36) are the two sides of the shear wall casting cavity; The template (3) on the right side is supported by a plurality of support rods (27), and the support rods (27) are anchored on the bottom plate (1) by support rod bases (26). The template (3) on the left side is tied by a plurality of tie rods (20).
2. The inclined ultra-thick rigid concrete shear wall formwork structure according to claim 1 is characterized in that: The lower frame (11) of the frame structure extends to the right side of the guide wall (2), and the lower frame (11) is pressed onto the base plate (1) via a first base (5), and the first base (5) is anchored to the base plate (1) via an anchor rod (9); the lower frame (11) of the frame structure extends to the left side of the guide wall (2), and the lower frame (11) is pressed onto the base plate (1) via a second base (6) and a third base (7), and the second base (6) and the third base (7) are anchored to the base plate (1) via an anchor rod (9).
3. The inclined ultra-thick rigid concrete shear wall formwork structure according to claim 1 is characterized in that: The bottom of the template (3) extends into a reserved cavity of the template bottom frame, and the templates (3) on both sides are pulled and fixed by back ribs (28), round tubes (29), mountain-shaped clamps (30), and screws (31) arranged at intervals.
4. The inclined ultra-thick rigid concrete shear wall formwork structure according to claim 3 is characterized in that: The screw (31) is divided into an inner screw (37) and an outer screw (38). The same screw (31) unit is composed of an inner screw (37) and two outer screws (38). The inner screw (37) and the outer screw (38) are connected by a sleeve.
5. The inclined ultra-thick rigid concrete shear wall formwork structure according to any one of claims 1 to 4, characterized in that: It also includes a plurality of third bases (7), each of the third bases (7) is arranged at intervals, each of the third bases (7) is connected by a longitudinal support (15), each of the third bases (7) has a tie point (8) at the top, and the left template (3) has a plurality of upper fixing points (22) and a plurality of lower fixing points (21), and the tie point (8) is connected to the upper fixing point (22) or the lower fixing point (21) by using the pull rod (20).
6. The inclined ultra-thick rigid concrete shear wall formwork structure according to any one of claims 1 to 4, characterized in that: The template (3) has vertical pipes (35) arranged at intervals therein, and the vertical pipes (35) run through the template (3) from top to bottom.
7. The inclined ultra-thick rigid concrete shear wall formwork structure according to claim 6 is characterized in that: The upper end of the side of the template (3) is provided with a water inlet pipe (33), which is connected to each vertical pipe (35), and the lower end of the side of the template (3) is provided with a water outlet pipe (40), which is also connected to each vertical pipe (35).
Citation Information
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