Sintering pallet wheel
By integrating the oil filling mechanism on the wheels of the sintered trolley, automatic refueling is achieved, and the problem of oil filling failure caused by inaccurate positioning is solved, the refueling efficiency and lubrication effect of the wheel bearing are improved, and the service life of the wheel is extended.
Patent Information
- Application Number
- CN202421379955.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-17
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-06-17
AI Technical Summary
The existing automatic refueling technology of sintered trolley wheels has the problem of inaccurate positioning leading to failure of oil injection, and the refueling efficiency is low, making it difficult to ensure good lubrication of wheel bearings, resulting in frequent wear of wheel axles and wheel locking.
A sintered trolley wheel is designed, with an integrated oil filling mechanism, including an oil pump, a battery, a control unit, a pressure gauge and an insulated outer cylinder. Automatic refueling is achieved through the refueling passage and the oil delivery passage, skipping the positioning link and directly installing it on the wheel. Oiler for easy use.
Accurate oil filling, improve refueling efficiency, reduce axle wear, extend wheel service life, and reduce replacement frequency.
Smart Images

Figure CN222335082U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sintered wheels, in particular to a sintered trolley wheel. Background Art
[0002] In the current refueling process, the sintering trolley needs to be stopped and then the wheels of the sintering trolley need to be refueled manually using a refueling gun. This has the problems of poor construction site environment, low refueling efficiency, and difficulty in controlling the refueling amount. Therefore, the good lubrication of the sintering trolley wheel bearings cannot be guaranteed, resulting in aggravated axle wear and even wheel locking, which leads to frequent wheel replacement, which is costly and laborious.
[0003] At present, there are also automatic oilers for sintering trolleys being developed in the market, using mechanical positioning and visual positioning methods, such as patents CN113864627A and CN110822908A. Both types of automatic oiling require precise positioning, and the oil gun and oil nozzle must be aligned during movement. This positioning process is technically difficult and it is easy to have inaccurate positioning problems, which will lead to oiling failure. The highest oiling success rate is about 90%. Utility Model Content
[0004] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is: to provide a sintering trolley wheel to effectively ensure accurate oiling.
[0005] The sintering trolley wheel comprises a trolley wheel body, an oil injection mechanism for oil injection is installed at the oil nozzle of the trolley wheel body, the oil injection mechanism comprises an outer cylinder, one end of the outer cylinder is provided with an oil injection channel for injecting oil into the oil nozzle, and an oil injection switch and an installation area are sequentially arranged from the oil injection channel to the inner part of the outer cylinder;
[0006] An oil pump and a battery for providing power to the oil pump are installed in the installation area. An oil delivery channel is provided in the outer cylinder between the oil outlet end of the oil pump and the oil filling switch. The oil delivery channel seals and connects the oil outlet end with the oil filling switch. A grease cylinder is provided at the oil inlet end of the corresponding oil pump.
[0007] Furthermore, the oil filling switch includes a cavity arranged in the outer tube, a blocking bead is arranged in the cavity to block the oil outlet of the oil delivery channel, a spring is installed in the cavity to block the blocking bead at the oil outlet of the oil delivery channel, and the cavity is communicated with the refueling channel.
[0008] Furthermore, the grease cylinder is installed outside the outer cylinder, and the grease cylinder is connected to the oil inlet end of the oil pump through a pipeline.
[0009] Furthermore, a pressure gauge and a pressure regulating valve are installed at the oil outlet of the oil pump.
[0010] Furthermore, the outer cylinder is mounted on the trolley wheel body through fasteners.
[0011] Furthermore, a control unit is installed in the installation area, and the control unit is used to start and stop the oil pump at a scheduled time.
[0012] Furthermore, the outer cylinder has a heat insulation function.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model directly skips the existing positioning link of automatic oiling of sintering trolley wheels. The utility model is equivalent to installing an oiler on each sintering trolley wheel. As long as the oiling channel is aligned with the oil receiving nozzle of the trolley wheel body, the entire oiler moves with the sintering trolley wheel, which is very convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings illustrate exemplary embodiments of the present disclosure and together with the description serve to explain the principles of the present disclosure. These drawings are included to provide a further understanding of the present disclosure and are incorporated in and constitute a part of this specification.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure numerals: 1. trolley wheel body; 2. fastener; 3. oil filling switch; 4. grease cylinder; 5. oil pump; 6. battery; 7. control unit; 8. outer cylinder; 9. pressure gauge; 10. pressure regulating valve; 11. oil delivery channel; 12. blocking ball; 13. spring. DETAILED DESCRIPTION
[0018] The present disclosure is further described in detail below in conjunction with the accompanying drawings and implementations. It is understood that the specific implementations described herein are only used to explain the relevant content, rather than to limit the present disclosure. It should also be noted that, for ease of description, only the parts related to the present disclosure are shown in the accompanying drawings.
[0019] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in the present disclosure may be combined with each other. The present disclosure will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0020] Example
[0021] A sintering trolley wheel described in this embodiment, such as Figure 1As shown, it comprises a trolley wheel body 1, an oil filling mechanism for filling oil is installed at the oil receiving nozzle of the trolley wheel body 1, and the oil filling mechanism comprises an outer cylinder 8, one end of the outer cylinder 8 is provided with a filling channel for filling oil to the oil receiving nozzle, and an oil filling switch 3 and a mounting area are sequentially arranged from the filling channel to the outer cylinder 8;
[0022] An oil pump 5 and a battery 6 for providing power to the oil pump 5 are installed in the installation area (the battery 6 and the oil pump 5 are electrically connected, and the connection method is well known and will not be described here). An oil delivery channel 11 is arranged in the outer tube 8 between the oil outlet end of the oil pump 5 and the oil filling switch 3. The oil delivery channel 11 seals and connects the oil outlet end with the oil filling switch 3, and a grease cylinder 4 is arranged at the oil inlet end of the corresponding oil pump 5.
[0023] The oil filling switch 3 of this embodiment includes a cavity arranged in the outer tube 8, in which a blocking bead 12 is arranged to block the oil outlet of the oil delivery channel 11, and a spring 13 is installed in the cavity to block the blocking bead 12 at the oil outlet of the oil delivery channel 11, and the cavity is connected to the refueling channel. When applied, other existing structures of the oil filling switch 3 can also be used. When the oil filling switch 3 designed in this section is working, when the oil pump 5 is working, oil will be delivered to the oil delivery channel 11, and at this time, the oil will overcome the elastic force of the spring 13 to push the blocking bead 12 outward (that is, Figure 1 When the plugging bead 12 leaves the oil outlet of the oil delivery channel 11, the oil will enter the cavity and finally refuel the oil receiving nozzle of the trolley body 1 through the refueling channel; when the oil pump 5 is not working, the oil outlet of the oil delivery channel 11 will continue to be blocked under the elastic force of the spring 13. The installation method of the spring 13 can be Figure 1 In the manner shown in the figure, one end of the spring 13 is fixed on the blocking bead 12, and the other end is pressed against the inner wall of the cavity; when used, a conical spring of the spring 13 is preferably used. The installation method of the spring 13 can also be that one end of the spring 13 is fixed on the blocking bead 12, and the other end is directly fixed on the cavity. Of course, other installation methods can also be used as long as they can meet the requirements.
[0024] In order to facilitate regular replacement of oil, the grease cylinder 4 is installed outside the outer cylinder 8, and the grease cylinder 4 is connected to the oil inlet end of the oil pump 5 through a pipeline. When used, the grease cylinder 4 can also be installed in the installation area, because the amount of oil required for the trolley wheel body 1 each time is not much, and with the grease cylinder 4 of this design, it can be safely ensured that it is replaced once a month or several months.
[0025] In order to facilitate observation of the refueling status at any time, a pressure gauge 9 and a pressure regulating valve 10 are installed at the oil outlet end of the oil pump 5.
[0026] Considering the large size difference between the trolley wheel body 1 and the outer cylinder 8, the outer cylinder 8 is mounted on the trolley wheel body 1 through a fastener 2, and the fastener 2 is a flange. The flange is first mounted on the trolley wheel body 1, and then the outer cylinder 8 is mounted on the flange. The refueling passage is connected to the oil receiving nozzle of the trolley wheel body 1 through a pipeline; when used, a connecting plate can also be added to the outer cylinder 8 as the fastener 2, and the connecting plate is fixed to the trolley wheel body 1.
[0027] In order to further realize automatic control, a control unit 7 is installed in the installation area. The control unit 7 is used to start and stop the oil pump 5 at a scheduled time. Timed refueling can be realized by the control unit 7, because the oil consumption of the trolley wheel body 1 during operation is basically a value with a small change (according to production experience, the single oil injection volume is 3-5mL, the oil pump pressure is set in advance to be above 2MPa, the oil injection time is set to 3-5S, and the oil injection time interval is 10-20 days.), which can be realized by this timed control unit 7. If the oil consumption of the trolley wheel body 1 changes greatly at that time, it is necessary to add an induction switch at the oil nozzle of the trolley wheel body 1 to sense whether the refueling of the trolley wheel body 1 is completed. This can be seen in the automatic refueling gun jump technology in the automotive field.
[0028] Considering that the trolley wheel body 1 works in a high temperature environment, the outer cylinder 8 has a heat insulation function. When used, a layer of heat insulation material can be set inside and / or outside the outer cylinder 8, or the outer cylinder 8 can be directly made of heat insulation material.
[0029] In the description of this specification, the description with reference to the terms "one embodiment / method", "some embodiments / methods", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment / method or example are included in at least one embodiment / method or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment / method or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments / methods or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments / methods or examples described in this specification and the features of the different embodiments / methods or examples, unless they are contradictory.
[0030] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0031] Those skilled in the art should understand that the above embodiments are only for the purpose of clearly illustrating the present disclosure, and are not intended to limit the scope of the present disclosure. For those skilled in the art, other changes or modifications may be made based on the above disclosure, and these changes or modifications are still within the scope of the present disclosure.
Claims
1. A sintered trolley wheel, comprising a trolley wheel body (1), characterized in that: An oil filling mechanism for filling oil is installed at the oil receiving nozzle of the trolley wheel body (1), and the oil filling mechanism comprises an outer cylinder (8), one end of the outer cylinder (8) is provided with an oil filling channel for filling oil into the oil receiving nozzle, and an oil filling switch (3) and an installation area are sequentially arranged from the oil filling channel to the inner side of the outer cylinder (8); An oil pump (5) and a battery (6) for providing power to the oil pump (5) are installed in the installation area. An oil delivery channel (11) is provided in an outer cylinder (8) between an oil outlet end of the oil pump (5) and an oil filling switch (3). The oil delivery channel (11) seals and connects the oil outlet end and the oil filling switch (3). A grease cylinder (4) is provided corresponding to the oil inlet end of the oil pump (5).
2. The sintering trolley wheel according to claim 1, characterized in that: The oil filling switch (3) comprises a cavity arranged in an outer tube (8), a blocking bead (12) for blocking the oil outlet of the oil delivery channel (11) is arranged in the cavity, a spring (13) for blocking the blocking bead (12) at the oil outlet of the oil delivery channel (11) is installed in the cavity, and the cavity is communicated with the oil filling channel.
3. The sintering trolley wheel according to claim 1 or 2, characterized in that: The grease cylinder (4) is installed outside the outer cylinder (8), and the grease cylinder (4) is connected to the oil inlet end of the oil pump (5) through a pipeline.
4. The sintering trolley wheel according to claim 3, characterized in that: A pressure gauge (9) and a pressure regulating valve (10) are installed at the oil outlet end of the oil pump (5).
5. The sintering trolley wheel according to claim 3, characterized in that: The outer cylinder (8) is mounted on the trolley wheel body (1) via a fastener (2).
6. The sintering trolley wheel according to claim 3, characterized in that: A control unit (7) is installed in the installation area, and the control unit (7) is used to start and stop the oil pump (5) at a fixed time.
7. The sintering trolley wheel according to claim 1, characterized in that: The outer cylinder (8) has a heat insulation function.
Citation Information
Patent Citations
Automatic grease adding device for sintering trolley and control method thereof
CN110822908A
Lubricant filling equipment and sintering machine system
CN113864627A