Impurity treatment device in smelting furnace
By designing a combination device of electric telescopic rods and rubber plates in a smelting furnace, the limitation of use range and slag drop caused by different models is solved, and wide applicability and high-purity smelting effect are achieved.
Patent Information
- Application Number
- CN202420847536.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing impurity treatment devices in the existing smelting furnace have different models and sizes, resulting in limited use ranges, and it is impossible to effectively prevent the slag from falling on the bottom of the smelting furnace, affecting the purity of metal and product quality.
An impurity treatment device including an electric telescopic rod and a rubber plate is designed. The transmission system of the electric telescopic rod allows the scraper to fit the inner wall of the melting furnace of different sizes to clean up impurities, and the stretchability of the rubber plate is used to prevent the slag from falling.
The scope of application of impurity treatment devices has been expanded, which is convenient for the use of different types of smelting furnaces, and effectively prevents the drop of slag, ensuring the purity and product quality of the next smelting metal.
Smart Images

Figure CN222336106U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of an impurity processing device in a smelting furnace, in particular to an impurity processing device in a smelting furnace. Background Art
[0002] A melting furnace is a device that melts metal ingots and some scrap metals and adds necessary alloy components, and then melts them into the required alloys through operations such as slagging and refining. The melting furnace generates high-density magnetic lines in the induction coil and cuts the metal materials contained in the induction coil, generating large eddy currents in the metal materials. This eddy current also has some properties of medium-frequency currents, that is, the free electrons of the metal itself flow in the metal body with resistance to generate heat. However, after the melting furnace is used, slag is easily adhered to the inner wall of the melting furnace. The slag adhered to the inner wall of the melting furnace is not easy to clean. When the next melting is carried out, the slag adhered to the melting furnace reduces the purity of the molten aluminum liquid in the melting furnace, thereby reducing the quality of the castings.
[0003] An impurity treatment device for a smelting furnace disclosed in the Chinese utility model patent application publication specification CN218627811U solves the problem that the slag on the inner wall of the smelting furnace is difficult to clean. However, the impurity treatment device for the smelting furnace still has the following disadvantages: First, because the sizes of smelting furnaces are not uniform, it is necessary to find a corresponding impurity treatment device when cleaning the impurities inside the smelting furnace, and the scope of use is relatively limited, which is not conducive to wide use; Second, when cleaning the impurities inside the smelting furnace, since the impurities are relatively dispersed, they cannot be completely extracted by the exhaust fan, and part of the slag will fall to the bottom of the smelting furnace, reducing the purity of the metal to be smelted next time, affecting the quality of the product. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides an impurity treatment device in a smelting furnace, which solves the problems raised in the above-mentioned background technology.
[0006] (II) Technical solution
[0007] To achieve the above objectives, the utility model is implemented through the following technical solutions: an impurity processing device in a smelting furnace, comprising a furnace body, a first clamping plate is provided on the outer side of the top of the furnace body, a second clamping plate is provided on the inner side of the top of the furnace body, a connecting plate is fixedly connected to the top of the second clamping plate, a fixing plate is fixedly connected to the top of the connecting plate, a motor is fixedly installed on the top of the fixing plate, a rotating plate is rotatably connected to the bottom of the fixing plate, the motor and the rotating plate are transmission-connected, the rotating plate is cylindrical, a first electric telescopic rod is fixedly connected to the bottom of the rotating plate, a fixing seat is fixedly connected to the telescopic end of the first electric telescopic rod, the fixing seat is cylindrical, a second electric telescopic rod is fixedly connected to the outer end of the fixing seat, and a scraper is fixedly connected to the telescopic end of the second electric telescopic rod.
[0008] Optionally, the first clamp plate and the second clamp plate are consistent in size and shape, there are two of each of the first clamp plate and the second clamp plate, the first clamp plate and the second clamp plate are symmetrically distributed on the furnace body, threaded holes are provided on the upper half of the first clamp plate and the second clamp plate, the inner wall of the threaded hole is threadedly connected with a fixing bolt, and the outer side of the fixing bolt is threadedly connected with a fixing nut.
[0009] Optionally, there are four second electric telescopic rods, which are distributed in a circular array on the fixed seat. The outer wall of the scraper is close to the inner wall of the furnace body. The scraper is square. The second electric telescopic rod is located at the top of the scraper, and the bottom of the fixed seat is rotatably connected to an inner rod.
[0010] Optionally, the motor and the rotating plate are both located at the center of the fixed plate, the inner rod is located at the bottom center of the fixed seat, the outer end of the inner rod is slidably connected to the connecting plate, the connecting plate is circular, and the bottom of the connecting plate is fixedly connected to an outer rod, the diameter of the connecting plate is larger than the diameter of the outer rod, the diameter of the outer rod is larger than the diameter of the inner rod, a sliding groove is provided on the top of the outer rod, and the end of the inner rod away from the fixed seat is slidably connected to the inner wall of the sliding groove.
[0011] Optionally, a third electric telescopic rod is fixedly connected to the bottom of the connecting plate, and the third electric telescopic rod is located on the front of the outer rod. The telescopic end of the third electric telescopic rod is fixedly connected to a chuck, and the chuck is circular. A groove is provided at the bottom of the chuck. There are several grooves, and the grooves are distributed in a circular array on the chuck.
[0012] Optionally, the inner wall of the groove is fixedly connected to a rotating rod, the outer end of the rotating rod is rotatably connected to a movable rod, the rotating rod is cylindrical, the movable rod is square, the inner bottom of the movable rod is rounded, the end of the movable rod away from the rotating rod is fixedly connected to a light rod, and blocks are rotatably connected to both sides of the light rod.
[0013] Optionally, the bottom of the block is fixedly connected to a fixing rod, the fixing rod is fan-shaped, the bottom of the fixing rod is fixedly connected to a rubber plate, the material of the rubber plate is high cis-butadiene rubber, the rubber plate is circular, the bottom of the rubber plate is fixedly connected to a bottom plate, the bottom plate is cylindrical, and the bottom of the bottom plate is tightly attached to the inner bottom wall of the furnace body.
[0014] (III) Beneficial effects
[0015] The utility model provides an impurity treatment device in a smelting furnace, which has the following beneficial effects:
[0016] 1. The impurity treatment device in the smelting furnace is provided with a scraper fixedly connected to the telescopic end of the second electric telescopic rod, so that the impurity treatment device in the smelting furnace is not limited by smelting furnaces of different sizes, and the use range of the impurity treatment device is widened, and the effect of being easy to use is achieved. Through the coordinated setting of the first electric telescopic rod and the second electric telescopic rod, the scraper can still be close to the inner wall for cleaning inside smelting furnaces of different sizes during use, thereby playing a role of not being limited by smelting furnaces of different sizes, and achieving the purpose of widening the use range of the impurity treatment device and facilitating use.
[0017] 2. The impurity treatment device in the smelting furnace is fixedly connected with a chuck through the arrangement of the telescopic end of the third electric telescopic rod, so that the impurity treatment device in the smelting furnace has the effect of preventing slag from falling on the bottom of the smelting furnace, ensuring the purity of the next smelting metal, and not affecting the quality of the product. Through the coordinated arrangement of the rubber plate and the third electric telescopic rod, the rubber plate can be made to stick to the inner wall of the smelting furnace body during use, thereby preventing slag from falling on the bottom of the smelting furnace, achieving the purpose of ensuring the purity of the next smelting metal and not affecting the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of the entire utility model;
[0019] Figure 2 It is a three-dimensional schematic diagram of the furnace body of the utility model;
[0020] Figure 3 It is a schematic cross-sectional view of the left side of the outer rod of the utility model;
[0021] Figure 4 It is the overall front view of the utility model;
[0022] Figure 5 For this utility model Figure 3 A magnified schematic diagram of part A;
[0023] Figure 6 For this utility model Figure 1 Enlarged schematic diagram of part B.
[0024] In the figure: 1, furnace body; 2, first clamping plate; 3, second clamping plate; 4, fixing bolt; 5, fixing nut; 6, connecting plate; 7, fixing plate; 8, motor; 9, rotating plate; 10, first electric telescopic rod; 11, fixing seat; 12, second electric telescopic rod; 13, scraper; 14, inner rod; 15, connecting plate; 16, outer rod; 17, third electric telescopic rod; 18, chuck; 19, groove; 20, rotating rod; 21, movable rod; 22, block; 23, fixing rod; 24, rubber sheet; 25, bottom plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Embodiment 1:
[0027] See also Figures 1 to 4The utility model provides a technical solution: an impurity processing device in a smelting furnace, comprising a furnace body 1, a first clamping plate 2 is provided on the outer side of the top of the furnace body 1, a second clamping plate 3 is provided on the inner side of the top of the furnace body 1, a connecting plate 6 is fixedly connected to the top of the second clamping plate 3, a fixing plate 7 is fixedly connected to the top of the fixing plate 6, a motor 8 is fixedly installed on the top of the fixing plate 7, a rotating plate 9 is rotatably connected to the bottom of the fixing plate 7, the motor 8 is transmission-connected to the rotating plate 9, the rotating plate 9 is cylindrical, a first electric telescopic rod 10 is fixedly connected to the bottom of the rotating plate 9, a fixed seat 11 is fixedly connected to the telescopic end of the first electric telescopic rod 10, the fixed seat 11 is cylindrical, a second electric telescopic rod 12 is fixedly connected to the outer end of the fixed seat 11, a scraper 13 is fixedly connected to the telescopic end of the second electric telescopic rod 12, the first clamping plate 2 and the second clamping plate 3 are consistent in size and shape, there are two of the first clamping plate 2 and the second clamping plate 3, and the first clamping plate 2 and the second clamping plate 3 are symmetrical to the furnace body 1 Distribution, threaded holes are provided on the upper half of the first card plate 2 and the second card plate 3, the inner wall of the threaded hole is threadedly connected with a fixing bolt 4, the outer side of the fixing bolt 4 is threadedly connected with a fixing nut 5, there are four second electric telescopic rods 12, the second electric telescopic rods 12 are distributed in a circular array on the fixed seat 11, the outer side wall of the scraper 13 is close to the inner wall of the furnace body 1, the scraper 13 is square, the second electric telescopic rod 12 is located at the top of the scraper 13, the bottom of the fixed seat 11 is rotatably connected with an inner rod 14, the motor 8 and the rotating plate 9 are both located at the center of the fixed plate 7, the inner rod 14 is located at the bottom center of the fixed seat 11, the outer end of the inner rod 14 is slidably connected to the connecting disk 15, the connecting disk 15 is circular, and the bottom of the connecting disk 15 is fixedly connected with an outer rod 16, the diameter of the connecting disk 15 is larger than the diameter of the outer rod 16, the diameter of the outer rod 16 is larger than the diameter of the inner rod 14, and a slide groove is provided on the top of the outer rod 16, and the end of the inner rod 14 away from the fixed seat 11 is slidably connected to the inner wall of the slide groove.
[0028] During use, because the sizes of smelting furnaces are not uniform, it is necessary to find a corresponding impurity processing device when cleaning impurities inside the smelting furnace. The scope of use is relatively limited, which is not conducive to widespread use. Therefore, there is an impurity processing device in a smelting furnace. When the smelting furnace needs to clean impurities, first place the bottom plate 25 on the inner bottom wall of the furnace body 1, and then clamp the first clamping plate 2 and the second clamping plate 3 on the outer wall and the inner wall of the furnace body 1, and then tighten the fixing bolt 4 and the fixing nut 5 to fix the magazine processing device to the furnace body 1, and then start the second electric telescopic rod 12, so that the telescopic end of the second electric telescopic rod 12 drives the scraper 13 to stick to the inner wall of the furnace body 1, and then start the motor 8 to make the rotating plate 9 drive the fixed seat 11 to rotate, so that the scraper 13 cleans the impurities on the inner wall of the furnace body 1. When the upper inner wall of the furnace body 1 is cleaned After processing, the telescopic end of the first electric telescopic rod 10 is extended, the inner rod 14 slides inside the outer rod 16, and the fixed seat 11 moves downward, so that the scraper 13 can clean the impurities on the inner wall of the lower side of the furnace body 1, and the scraper 13 is fixedly connected to the telescopic end of the second electric telescopic rod 12, so that the impurity treatment device in the smelting furnace is not limited by smelting furnaces of different sizes, so that the use range of the impurity treatment device is widened and the use is convenient. Through the coordinated setting of the first electric telescopic rod 10 and the second electric telescopic rod 12, the scraper 13 can still be close to the inner wall for cleaning in smelting furnaces of different sizes during use, thereby playing a role of not being limited by smelting furnaces of different sizes, and achieving the purpose of widening the use range of the impurity treatment device and facilitating use.
[0029] Embodiment 2:
[0030] See also Figures 1 to 6 The utility model provides a technical solution: an impurity treatment device in a smelting furnace, a third electric telescopic rod 17 is fixedly connected to the bottom of a connecting plate 15, the third electric telescopic rod 17 is located on the front of an outer rod 16, a chuck 18 is fixedly connected to the telescopic end of the third electric telescopic rod 17, the chuck 18 is circular, a groove 19 is provided at the bottom of the chuck 18, there are a plurality of grooves 19, the grooves 19 are distributed in a circumferential array on the chuck 18, a rotating rod 20 is fixedly connected to the inner wall of the groove 19, the outer end of the rotating rod 20 is rotatably connected to a movable rod 21, and the rotating rod 20 is The movable rod 21 is cylindrical, and the movable rod 21 is square. The inner bottom of the movable rod 21 is rounded. The end of the movable rod 21 away from the rotating rod 20 is fixedly connected to a light rod. Blocks 22 are rotatably connected to the two sides of the light rod. The bottom of the block 22 is fixedly connected to a fixed rod 23. The fixed rod 23 is fan-shaped. The bottom of the fixed rod 23 is fixedly connected to a rubber plate 24. The material of the rubber plate 24 is high cis-butadiene rubber. The rubber plate 24 is round. The bottom of the rubber plate 24 is fixedly connected to a bottom plate 25. The bottom plate 25 is cylindrical, and the bottom of the bottom plate 25 is tightly attached to the inner bottom wall of the furnace body 1.
[0031] During use, when the impurities inside the smelting furnace are cleaned, since the impurities are relatively dispersed and cannot be completely extracted by the exhaust fan, a part of the slag will fall to the bottom of the smelting furnace, reducing the purity of the metal to be smelted next time and affecting the quality of the product. Therefore, there is an impurity processing device in the smelting furnace. When the impurity processing device is placed inside the furnace body 1, after the bottom plate 25 is placed on the bottom wall of the furnace body 1, the telescopic end of the third electric telescopic rod 17 extends out, driving the chuck 18 to move downward, and then the two ends of the movable rod 21 begin to rotate accordingly, so that the fixed rod 23 rotates downward, so that the rubber sheet 24 can extend outward. By setting the rubber sheet 24 as a high-cis-butadiene rubber, the rubber sheet 24 can have strong stretchability and elasticity, avoiding the rubber sheet 24 from breaking before it contacts the inner wall of the furnace body 1. When the edge of the rubber sheet 24 is close to the inner wall of the furnace body 1 , the telescopic end of the third electric telescopic rod 17 stops extending, and starts to clean the impurities inside the smelting furnace. After the impurities inside the smelting furnace are cleaned, the telescopic end of the third electric telescopic rod 17 is retracted, so that the rubber plate 24 and the fixed rod 23 drive the fallen impurities to rotate and shrink upward, so that all the impurities can be taken out of the smelting furnace. The telescopic end of the third electric telescopic rod 17 is fixedly connected with the chuck 18, so that the impurity processing device in the smelting furnace has the effect of preventing slag from falling on the bottom of the smelting furnace, ensuring the purity of the next smelting metal, and not affecting the quality of the product. Through the coordinated arrangement of the rubber plate 24 and the third electric telescopic rod 17, the rubber plate 24 can be made to close to the inner wall of the smelting furnace body 1 during use, thereby preventing slag from falling on the bottom of the smelting furnace, achieving the purpose of ensuring the purity of the next smelting metal and not affecting the quality of the product.
[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An impurity treatment device in a smelting furnace, comprising a furnace body (1), characterized in that: A first clamping plate (2) is provided on the outer side of the top of the furnace body (1), and a second clamping plate (3) is provided on the inner side of the top of the furnace body (1); a connecting plate (6) is fixedly connected to the top of the second clamping plate (3); a fixing plate (7) is fixedly connected to the top of the fixing plate (6); a motor (8) is fixedly installed on the top of the fixing plate (7); a rotating plate (9) is rotatably connected to the bottom of the fixing plate (7); the motor (8) and the rotating plate (9) are in transmission connection; the rotating plate (9) is cylindrical; a first electric telescopic rod (10) is fixedly connected to the bottom of the rotating plate (9); a telescopic end of the first electric telescopic rod (10) is fixedly connected to a fixing seat (11); the fixing seat (11) is cylindrical; a second electric telescopic rod (12) is fixedly connected to the outer end of the fixing seat (11); and a scraper (13) is fixedly connected to the telescopic end of the second electric telescopic rod (12).
2. The impurity treatment device in a smelting furnace according to claim 1, characterized in that: The first clamping plate (2) and the second clamping plate (3) are of the same size and shape. There are two of each of the first clamping plate (2) and the second clamping plate (3). The first clamping plate (2) and the second clamping plate (3) are symmetrically distributed on the furnace body (1). The upper half of the first clamping plate (2) and the second clamping plate (3) are provided with threaded holes. The inner wall of the threaded hole is threadedly connected to a fixing bolt (4), and the outer side of the fixing bolt (4) is threadedly connected to a fixing nut (5).
3. The impurity treatment device in a smelting furnace according to claim 1, characterized in that: There are four second electric telescopic rods (12), which are distributed in a circular array on the fixed seat (11); the outer wall of the scraper (13) is in close contact with the inner wall of the furnace body (1); the scraper (13) is square; the second electric telescopic rod (12) is located on the top of the scraper (13); and the bottom of the fixed seat (11) is rotatably connected to an inner rod (14).
4. The impurity treatment device in a smelting furnace according to claim 3, characterized in that: The motor (8) and the rotating plate (9) are both located at the center of the fixed plate (7); the inner rod (14) is located at the bottom center of the fixed seat (11); the outer end of the inner rod (14) is slidably connected to a connecting plate (15); the connecting plate (15) is circular; an outer rod (16) is fixedly connected to the bottom of the connecting plate (15); the diameter of the connecting plate (15) is greater than the diameter of the outer rod (16); the diameter of the outer rod (16) is greater than the diameter of the inner rod (14); a sliding groove is provided at the top of the outer rod (16); and one end of the inner rod (14) away from the fixed seat (11) is slidably connected to the inner wall of the sliding groove.
5. The impurity treatment device in a smelting furnace according to claim 4, characterized in that: A third electric telescopic rod (17) is fixedly connected to the bottom of the connection plate (15); the third electric telescopic rod (17) is located on the front of the outer rod (16); a chuck (18) is fixedly connected to the telescopic end of the third electric telescopic rod (17); the chuck (18) is circular; a groove (19) is provided at the bottom of the chuck (18); there are a plurality of grooves (19); the grooves (19) are distributed in a circumferential array on the chuck (18).
6. The impurity treatment device in a smelting furnace according to claim 5, characterized in that: A rotating rod (20) is fixedly connected to the inner wall of the groove (19), and a movable rod (21) is rotatably connected to the outer end of the rotating rod (20), the rotating rod (20) is cylindrical, the movable rod (21) is square, and the inner bottom of the movable rod (21) is rounded, and one end of the movable rod (21) away from the rotating rod (20) is fixedly connected to a light rod, and blocks (22) are rotatably connected to both sides of the light rod.
7. The impurity treatment device in a smelting furnace according to claim 6, characterized in that: The bottom of the clamping block (22) is fixedly connected to a fixing rod (23), the fixing rod (23) is fan-shaped, the bottom of the fixing rod (23) is fixedly connected to a rubber plate (24), the material of the rubber plate (24) is high-cis-butadiene rubber, the rubber plate (24) is circular, the bottom of the rubber plate (24) is fixedly connected to a bottom plate (25), the bottom plate (25) is cylindrical, and the bottom of the bottom plate (25) is tightly attached to the inner bottom wall of the furnace body (1).
Citation Information
Patent Citations
Impurity treatment device of smelting furnace
CN218627811U