Printing ink sampler with dilution function

By adding a cleaning component and a dilution function to the ink sampler, and using high-pressure water flow to rinse the inner walls of the sampling cylinder and sampling nozzle, the problem of ink residue is solved, cleaning efficiency is improved, and the operation process is simplified.

CN222336857UActive Publication Date: 2025-01-10QINGYUAN EXCELLENT NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420867178.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-10
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Existing ink samplers lack cleaning components, resulting in ink residue on the inner wall of the sampler, leading to low cleaning efficiency and requiring a large amount of manpower and time.

Method used

A cleaning component, including a high-pressure water pump and a cleaning nozzle, is installed in the ink sampler. The high-pressure water flow is used to rinse the inner wall of the sampling cylinder and the sampling nozzle, and the ink is diluted and mixed through the dilution component and the stirring shaft.

Benefits of technology

It improves the cleaning efficiency of ink samplers, reduces manpower consumption, ensures the cleanliness of the sampler's interior, and simplifies the cleaning process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of printing ink sampling devices, in particular to a printing ink sampler with a diluting function, and aims to solve the technical problems that the conventional printing ink sampler is not provided with a cleaning component, and the efficiency is low as a large amount of manpower and time are consumed during cleaning. According to the technical scheme, the printing ink sampler with the dilution function comprises a supporting base, a sampling barrel, a sampling nozzle, a hose, a first fixing ring, a dilution assembly, a cleaning assembly and an elastic assembly; the cleaning assembly is additionally arranged on an existing ink sampler, high-pressure water flow is used for flushing the inner walls of the sampling barrel and the sampling nozzle, residual ink on the inner walls is flushed away from the inner walls of the sampling barrel and the sampling nozzle, meanwhile, the cleaning assembly and the sampling barrel are installed together, the time needed by workers for carrying clear water is shortened, and the working efficiency is improved. The cleaning efficiency of the ink sampler is improved, and the problems that an existing ink sampler is not provided with a cleaning assembly, a large amount of manpower and time need to be consumed during cleaning, and consequently the efficiency is low are solved.
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Description

Technical Field

[0001] The utility model belongs to the field of ink sampling devices, and in particular relates to an ink sampler with a dilution function. Background Art

[0002] Ink is an indispensable material in the printing process, but ink quality problems can cause problems such as unclear printing, color mismatch and pattern appearance. In order to prevent the above situations from happening and leading to waste of resources, manufacturers now often use ink samplers to conduct routine quality inspections on inks to ensure that the ink has appropriate viscosity, color ratio and stability.

[0003] At present, due to the viscosity of ink, some ink often remains inside the ink sampler after sampling and discharge. The existing ink sampler does not have a cleaning component. When cleaning the inside of the ink sampler, it is necessary to manually carry clean water from elsewhere for flushing, which is inefficient.

[0004] Therefore, in order to solve the problem that the existing ink sampler does not have a cleaning component and cannot clean the inside of the ink sampler, the inside of the existing ink sampler is cleaned to prevent the sticky ink from adhering to the inner wall of the ink sampler. Utility Model Content

[0005] In order to overcome the problem that the existing ink sampler does not have a cleaning component, a lot of manpower and time are required for cleaning, resulting in low efficiency.

[0006] The technical solution of the utility model is: an ink sampler with a dilution function, comprising a supporting base, a sampling barrel, a sampling nozzle, a hose, a No. 1 fixing ring, a dilution component, a cleaning component, and an elastic component; a sampling barrel is installed on the supporting base, a sampling nozzle with a built-in pump is arranged on the right side of the sampling barrel, a hose is connected between the sampling nozzle and the sampling barrel, a No. 1 fixing ring is installed on the outer side of the sampling barrel, a dilution component is arranged in the sampling barrel, a cleaning component for cleaning the sampling barrel and the sampling nozzle is installed on the supporting base, and an elastic component for fixing the sampling nozzle is installed on the supporting base.

[0007] Preferably, the ink sampler is flushed by adding a cleaning component to prevent the ink from sticking to the inner walls of the sampling tube and the sampling nozzle. The ink sampler samples the ink through the sampling nozzle, and a No. 1 fixing ring fixes the sampling nozzle on the outer wall of the sampling tube. The elastic component fixes the sampling nozzle during cleaning.

[0008] Preferably, a No. 1 fixing ring is fixedly connected to the right outer wall of the sampling barrel, the hose is inserted into the No. 1 fixing ring, the sampling nozzle is placed on the No. 1 fixing ring, the diameter of the sampling nozzle is larger than the No. 1 fixing ring, and the inner diameter of the hose is smaller than the No. 1 fixing ring, so that the sampling nozzle can be fixed on the outer wall of the sampling barrel.

[0009] Preferably, the dilution component includes a stirring shaft and a motor; a stirring shaft with a stirring block connected to the outside is inserted into the sampling barrel, and a motor connected to the stirring shaft with a transmission element is installed at the top of the sampling barrel. After the motor is started, it drives the stirring shaft to rotate, and the stirring block stirs the fluid in the stirring barrel.

[0010] Preferably, the dilution component includes a liquid storage barrel; a liquid storage barrel filled with a diluent is installed on the top of the sampling cylinder, and a pipeline with a valve structure is connected between the liquid storage barrel and the sampling cylinder. After opening the valve, the diluent enters the sampling cylinder through the pipeline and mixes with the ink in the sampling cylinder to achieve the effect of diluting the ink.

[0011] Preferably, the cleaning component includes a No. 1 water tank and a No. 1 cleaning nozzle; the No. 1 water tank is installed on the support base and is located on the left side of the sampling tube. The No. 1 water tank has a built-in high-pressure water pump. The sampling tube is plugged with a No. 1 cleaning nozzle connected to the No. 1 water tank through a pipe. The high-pressure water pump sprays the water in the No. 1 water tank out of the No. 1 cleaning nozzle to rinse the inner wall of the sampling tube.

[0012] Preferably, the cleaning component includes a No. 2 water tank and a No. 2 cleaning nozzle; a No. 2 water tank with a built-in high-pressure water pump is installed at the bottom of the support base, and a No. 2 cleaning nozzle connected to the No. 2 water tank through a pipe is installed on the support base. The high-pressure water pump draws water out of the No. 2 water tank and sprays it through the No. 2 cleaning nozzle to rinse the inner wall of the sampling nozzle.

[0013] Preferably, the elastic component includes a fixed column, a No. 2 fixed ring, a pull rod, and a spring; a fixed column is installed on the support base, a No. 2 fixed ring is provided on the No. 2 cleaning nozzle, the No. 2 fixed ring is fixedly connected to a pull rod inserted in the fixed column, a spring is sleeved on the pull rod, the diameter of the No. 2 cleaning nozzle is larger than the inner diameter of the No. 2 fixed ring and smaller than the outer diameter of the No. 2 fixed ring, and suppression is achieved by gravity to prevent the No. 2 cleaning nozzle from being blown away by the high-pressure water column, and the forward and backward movement of the No. 2 fixed ring is achieved by the spring.

[0014] Beneficial effects of the utility model:

[0015] 1. By adding a cleaning component to the existing ink sampler, the inner wall of the sampling tube and the sampling nozzle is flushed with high-pressure water flow, and the ink remaining on the inner wall is flushed away from the inner wall of the sampling tube and the sampling nozzle by the high-pressure water flow, so as to ensure the cleanliness of the sampling tube and the sampling nozzle and reduce the difficulty of cleaning. At the same time, the cleaning component and the sampling tube are installed together, which reduces the time required for the staff to carry clean water and improves the efficiency of cleaning the ink sampler;

[0016] 2. In the technical indicators and inspection methods of ink, when it comes to identifying the size of the pigment particles in the ink and the fineness of the uniform distribution of the pigment particles in the connecting material, it is often necessary to dilute the ink before testing. The diluent in the liquid storage barrel is released into the sampling tube through a pipeline. After the motor is started, it drives the stirring shaft to rotate to speed up the dilution efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a first three-dimensional structure schematic diagram of the ink sampler with dilution function of the utility model;

[0018] Figure 2 The second three-dimensional structure schematic diagram of the ink sampler with dilution function of the utility model is shown;

[0019] Figure 3 The third three-dimensional structure schematic diagram of the ink sampler with dilution function of the utility model is shown;

[0020] Figure 4 The present invention is a schematic diagram of the three-dimensional structure of the ink sampler stirring assembly with dilution function;

[0021] Figure 5 What is shown is a three-dimensional structure schematic diagram of the ink sampler cleaning component with dilution function of the utility model;

[0022] Figure 6 What is shown is a three-dimensional structural schematic diagram of the elastic component of the ink sampler with dilution function of the utility model.

[0023] Explanation of the reference numerals: 1. Support base; 2. Sampling tube; 3. Sampling nozzle; 4. Hose; 5. Fixed ring No. 1; 601. Stirring shaft; 602. Motor; 603. Liquid storage barrel; 701. Water tank No. 1; 702. Cleaning nozzle No. 1; 703. Water tank No. 2; 704. Cleaning nozzle No. 2; 801. Fixed column; 802. Fixed ring No. 2; 803. Pull rod; 804. Spring. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0025] See also Figure 1-2The utility model provides an embodiment: an ink sampler with a dilution function comprises a supporting base 1, a sampling barrel 2, a sampling nozzle 3, a hose 4, a No. 1 fixing ring 5, a dilution component, a cleaning component, and an elastic component; the supporting base 1 is equipped with a sampling barrel 2, a sampling nozzle 3 with a built-in pump is arranged on the right side of the sampling barrel 2, a hose 4 is connected between the sampling nozzle 3 and the sampling barrel 2, a No. 1 fixing ring 5 is arranged on the outer side of the sampling barrel 2, a dilution component is arranged in the sampling barrel 2, a cleaning component for cleaning the sampling barrel 2 and the sampling nozzle 3 is arranged on the supporting base 1, an elastic component for fixing the sampling nozzle 3 is arranged on the supporting base 1, the ink sampler is rinsed by adding the cleaning component to prevent the ink from sticking to the inner walls of the sampling barrel 2 and the sampling nozzle 3, the ink sampler samples the ink through the sampling nozzle 3, the No. 1 fixing ring 5 fixes the sampling nozzle 3 on the outer wall of the sampling barrel 2, and the elastic component fixes the sampling nozzle 3 during cleaning.

[0026] See also Figure 3-4 In this embodiment, a No. 1 fixing ring 5 is fixedly connected to the outer wall of the right side of the sampling tube 2, the hose 4 is inserted into the No. 1 fixing ring 5, the sampling nozzle 3 is placed on the No. 1 fixing ring 5, and the dilution component includes a stirring shaft 601 and a motor 602; a stirring shaft 601 with a stirring block connected to the outside is inserted into the sampling tube 2, and a transmission element is installed at the top of the sampling tube 2. The motor 602 connected to the stirring shaft 601, the dilution component includes a liquid storage barrel 603; a liquid storage barrel 603 filled with diluent is installed at the top of the sampling tube 2, and the liquid storage barrel 603 and the sampling tube 2 is connected with a pipeline with a valve structure, the diameter of the sampling nozzle 3 is larger than the No. 1 fixing ring 5, and the inner diameter of the hose 4 is smaller than the No. 1 fixing ring 5, so that the sampling nozzle 3 can be fixed on the outer wall of the sampling tube 2. After the motor 602 is started, it drives the stirring shaft 601 to rotate, and the stirring block stirs the fluid in the stirring barrel. After the motor 602 is started, it drives the stirring shaft 601 to rotate, and the stirring block stirs the fluid in the stirring barrel. After opening the valve, the diluent enters the sampling tube 2 through the pipeline and mixes with the ink in the sampling tube 2 to achieve the effect of diluting the ink.

[0027] See also Figure 5-6In this embodiment, the cleaning component includes a No. 1 water tank 701 and a No. 1 cleaning nozzle 702; the No. 1 water tank 701 located on the left side of the sampling tube 2 is installed on the support base 1, and the No. 1 water tank 701 is equipped with a high-pressure water pump, and the No. 1 cleaning nozzle 702 connected to the No. 1 water tank 701 through a pipeline is inserted into the sampling tube 2, and the cleaning component includes a No. 2 water tank 703 and a No. 2 cleaning nozzle 704; the No. 2 water tank 703 with a built-in high-pressure water pump is installed at the bottom of the support base 1, and the No. 2 cleaning nozzle 704 connected to the No. 2 water tank 703 through a pipeline is installed on the support base 1, and the elastic component includes a fixing column 801, a No. 2 fixing ring 802, a pull rod 803, and a spring 804; the fixing column 801 is installed on the support base 1, and the No. A No. 2 fixing ring 802 is provided on the cleaning nozzle 704, and the No. 2 fixing ring 802 is fixedly connected to a pull rod 803 inserted in the fixing column 801, and a spring 804 is sleeved on the pull rod 803. The high-pressure water pump sprays the water in the No. 1 water tank 701 from the No. 1 cleaning nozzle 702 to rinse the inner wall of the sampling tube 2. The high-pressure water pump draws out the water in the No. 2 water tank 703 and sprays it through the No. 2 cleaning nozzle 704 to rinse the inner wall of the sampling nozzle 3. The diameter of the No. 2 cleaning nozzle 704 is larger than the inner diameter of the No. 2 fixing ring 802 and smaller than the outer diameter of the No. 2 fixing ring 802. Gravity is used to achieve suppression to prevent the No. 2 cleaning nozzle 704 from being blown away by the high-pressure water column, and the No. 2 fixing ring 802 is moved back and forth by the spring 804.

[0028] When working, the staff first removes the sampling nozzle 3 from the No. 1 fixing ring 5, then places the sampling nozzle 3 in the ink, and then starts the pump to draw the ink into the sampling tube 2 through the sampling nozzle 3. After the extraction is completed, the hose 4 is inserted back into the No. 1 fixing ring 5, the valve is opened, and the diluent in the liquid storage barrel 603 is put into the sampling tube 2, and then the motor 602 is started. The motor 602 drives the stirring shaft 601 to rotate, and the stirring block drives the diluent and ink to mix, thereby accelerating the dilution of the ink;

[0029] After the dilution is completed, the diluted ink is discharged from the pipe plugged into the bottom end of the sampling tube 2, and then the high-pressure water pump in the No. 1 water tank 701 is started, and the inner wall of the sampling tube 2 is rinsed through the No. 1 cleaning nozzle. At the same time, the sampling nozzle 3 is removed, the pull rod 803 is pulled, the pull rod 803 moves backward, and then the sampling nozzle 3 is placed upside down on the supporting base 1, so that the No. 2 cleaning nozzle is inserted into the sampling nozzle 3, and then the hand is released, the spring 804 drives the No. 2 fixing ring 802 to rebound, press on the top of the No. 2 cleaning nozzle, fix the No. 2 cleaning nozzle, and then start the high-pressure water pump, and the No. 2 cleaning nozzle rinses the sampling nozzle 3 and the inner wall of the hose 4.

[0030] Through the above steps, a cleaning component is added to the existing ink sampler, and the inner walls of the sampling tube 2 and the sampling nozzle 3 are flushed with high-pressure water flow. The ink remaining on the inner wall is flushed away from the inner walls of the sampling tube 2 and the sampling nozzle 3 by the high-pressure water flow, thereby ensuring the cleanliness of the sampling tube 2 and the sampling nozzle 3 and reducing the difficulty of cleaning. At the same time, the cleaning component and the sampling tube 2 are installed together, which reduces the time required for staff to carry clean water and improves the efficiency of cleaning the ink sampler, so as to solve the problem that the existing ink sampler does not have a cleaning component and requires a lot of manpower and time during cleaning, resulting in low efficiency.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. An ink sampler with dilution function, comprising a support base (1) and a sampling tube (2); characterized in that: The invention also comprises a sampling nozzle (3), a hose (4), a No. 1 fixing ring (5), a dilution component, a cleaning component, and an elastic component; a sampling barrel (2) is installed on the support base (1); a sampling nozzle (3) with a built-in pump is arranged on the right side of the sampling barrel (2); a hose (4) is connected between the sampling nozzle (3) and the sampling barrel (2); a No. 1 fixing ring (5) is installed on the outside of the sampling barrel (2); a dilution component is arranged inside the sampling barrel (2); a cleaning component for cleaning the sampling barrel (2) and the sampling nozzle (3) is installed on the support base (1); and an elastic component for fixing the sampling nozzle (3) is installed on the support base (1).

2. The ink sampler with dilution function according to claim 1, characterized in that: A first fixing ring (5) is fixedly connected to the right outer wall of the sampling tube (2), the hose (4) is inserted into the first fixing ring (5), and the sampling nozzle (3) is placed on the first fixing ring (5).

3. The ink sampler with dilution function according to claim 1, characterized in that: The dilution component comprises a stirring shaft (601) and a motor (602); the stirring shaft (601) with a stirring block connected to the outside is inserted into the sampling tube (2), and the motor (602) with a transmission element connected to the stirring shaft (601) is installed at the top of the sampling tube (2).

4. The ink sampler with dilution function according to claim 1, characterized in that: The dilution component comprises a liquid storage barrel (603); a liquid storage barrel (603) filled with diluent is installed at the top of the sampling barrel (2), and a pipeline with a valve structure is connected between the liquid storage barrel (603) and the sampling barrel (2).

5. The ink sampler with dilution function according to claim 1, characterized in that: The cleaning component comprises a No. 1 water tank (701) and a No. 1 cleaning nozzle (702); the No. 1 water tank (701) is installed on the support base (1) and is located on the left side of the sampling tube (2); the No. 1 water tank (701) has a built-in high-pressure water pump; the No. 1 cleaning nozzle (702) connected to the No. 1 water tank (701) through a pipeline is inserted into the sampling tube (2).

6. The ink sampler with dilution function according to claim 1, characterized in that The cleaning component comprises a No. 2 water tank (703) and a No. 2 cleaning nozzle (704); the No. 2 water tank (703) with a built-in high-pressure water pump is installed at the bottom of the support base (1), and the No. 2 cleaning nozzle (704) connected to the No. 2 water tank (703) through a pipeline is installed on the support base (1).

7. The ink sampler with dilution function according to claim 1, characterized in that: The elastic component comprises a fixed column (801), a second fixed ring (802), a pull rod (803), and a spring (804); the fixed column (801) is installed on the support base (1), the second fixed ring (802) is provided on the second cleaning nozzle (704), the second fixed ring (802) is fixedly connected to a pull rod (803) inserted into the fixed column (801), and the spring (804) is sleeved on the pull rod (803).