Cable harness with self-repairing function

By setting up sealing rings and sealant on the cable harness for self-repair, and using cable ties to fix the sealing ring position, the complex wiring and safety hazards of maintenance lamps are solved, and a fast and safe wiring process is achieved.

CN222337941UActive Publication Date: 2025-01-10ZHEJIANG TIANQI ELECTRIC
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Patent Information

Application Number
CN202420489256.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-14
Publication Date
2025-01-10
Estimated Expiration
2034-03-14

AI Technical Summary

Technical Problem

The existing maintenance lights are complicated to operate during wiring, and need to loosen the screws and insert the cable, which wastes time and manpower, and holes in the side walls of the cable are in danger of safety.

Method used

Design a cable harness with self-healing function. The conductor is wrapped with insulating material, and a sealing ring and sealant are installed on the conductor. The sealant is used to fill holes and self-repair, and sealant is blocked through the sealing ring to ensure safety; at the same time, use ticks With fixed sealing ring position for user identification and use.

Benefits of technology

Fast wiring is achieved, reducing operational complexity, preventing cable holes from occurring, improving safety, and fixing the sealing ring position through cable ties to avoid leakage of sealant during cutting and keeping the cable neat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable harness with a self-repairing function, which comprises a conductor, an insulating material is wrapped outside the conductor, a plurality of sealing rings are arrayed on the conductor, the inner rings of the sealing rings are fixedly connected with the conductor, the outer rings of the sealing rings are fixedly connected with the inner wall of the insulating material, and the outer rings of the sealing rings are fixedly connected with the inner wall of the insulating material. And a sealant is filled between the sealing ring and the conductor, and the sealant is a sealant with relatively high viscidity. When a binding post of a maintenance lamp is inserted into an insulating material and a hole is formed in a cable, sealant can flow into the hole punctured by the insulating material for filling, self-repairing of a wire and prevention of generation of the hole and potential safety hazards, meanwhile, the sealant is sealed in a section of the cable through a sealing ring, and when a user needs to cut the cable during use, the sealing ring is sealed in the section of the cable, so that the service life of the cable is prolonged. And only the position of the cable with the sealing ring needs to be cut off, so that the leakage of the sealant in the cutting process is prevented.
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Description

Technical Field

[0001] The utility model belongs to the field of cables, and in particular relates to a cable harness with a self-repairing function. Background Art

[0002] Maintenance lights are widely used in various construction operations such as railways, electric power, public security, etc., accident repairs, disaster relief and other work sites. At present, in the process of repairing equipment, maintenance lights are needed to achieve the purpose of lighting, but the existing maintenance lights cannot be quickly wired. When wiring is required, screw wiring is required. When using, the user first needs to loosen the screws, then insert the cables, and finally tighten the screws again; the operation is complicated, which not only wastes time, but also wastes manpower and material resources, and delays the maintenance time. Therefore, a maintenance light with quick wiring has been developed. When in use, it only needs to be inserted into the side wall of the cable to achieve quick wiring. However, during the use of this solution, holes will appear in the side wall of the cable, causing certain safety hazards. Therefore, a cable harness with self-repair function is proposed. Utility Model Content

[0003] The purpose of the utility model is to solve the problems in the background technology and provide a cable harness with a self-repairing function.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions:

[0005] A cable harness with a self-repairing function includes a conductor, the conductor is wrapped with an insulating material, a plurality of sealing rings are arrayed on the conductor, the inner ring of the sealing ring is fixedly connected to the conductor, the outer ring of the sealing ring is fixedly connected to the inner wall of the insulating material, and a sealant is filled between the sealing ring and the conductor, and the sealant is a sealant with strong viscosity.

[0006] When the terminal of the inspection light is inserted into the insulating material to form a hole in the cable, the sealant will flow into the hole punctured by the insulating material to fill it, thereby self-repairing the wire and preventing the hole from being generated to cause a safety hazard. At the same time, the sealant is sealed in a section of the cable through the sealing ring. When the user needs to cut the cable during use, he only needs to cut the cable at the position with the sealing ring to prevent leakage of the sealant during the cutting process.

[0007] Preferably, a red mark is provided at the position where the insulating material is provided with a sealing ring. Since a sealing ring is provided every 1 to 2 cm on the conductor, the red mark can be used to measure the distance, so that the position of the sealing ring can be more clearly identified, which is convenient for users to use.

[0008] The length of the sealing ring is 1-3 cm. A sealing ring is arranged on the conductor every 1-2 cm, and the conductor is formed by twisting multiple copper wires.

[0009] Preferably, the outer ring of the sealing ring is provided with a limiting groove along the circumferential direction, and the contact area between the insulating material and the sealing ring can be increased through the limiting groove, so that the sealing ring can be firmly fixed to the insulating material.

[0010] Preferably, a cable tie is further provided on the outside of the insulating material, and the cable tie includes a rolled strip body and a locking head integrally formed with the rolled strip body, the rolled strip body is provided with a wedge tooth area, the locking head is provided with a fastening hole, a positioning lock tongue matching the wedge tooth area is provided in the fastening hole, and a tie ring is formed after the rolled strip body passes through the fastening hole of the locking head, and a wire clamping hole is also provided on the locking head along a direction perpendicular to the extension direction of the rolled strip body.

[0011] The utility model allows a single cable harness to pass through the clamping hole on the locking head, thereby connecting the cable tie as a whole to the cable harness. The cable tie will not fall off the cable harness, thereby effectively preventing the cable tie from being lost. When it is necessary to fold and store the cable tie, a clamping hole perpendicular to the extending direction of the strip body is provided on the locking head. Since a binding ring can be formed after the strip body passes through the fastening hole of the locking head, the cable harness can be bundled up with the binding ring to make it more neat and not scattered. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a side cross-sectional schematic diagram of the cable harness of the utility model;

[0013] Figure 2 It is a front cross-sectional schematic diagram of the cable harness of the utility model;

[0014] Figure 3 It is a schematic diagram of the red mark of the cable harness of the utility model;

[0015] Figure 4 It is a three-dimensional schematic diagram of the cable tie of the utility model;

[0016] Figure 5 It is a cross-sectional schematic diagram of the cable tie of the utility model;

[0017] Figure 6 It is a three-dimensional schematic diagram of the cable tie of the utility model after forming a cable ring;

[0018] Figure 7 It is a front cross-sectional schematic diagram of the cable tie of the utility model;

[0019] Figure 8 It is a schematic diagram of the utility model maintenance lamp line holder;

[0020] Fig. 9It is a schematic diagram of the utility model maintenance lamp cord holder after removing the pressing cover;

[0021] Fig.10 It is a cross-sectional schematic diagram of the utility model after the first terminal is inserted into the cable;

[0022] Fig.11 It is a cross-sectional schematic diagram of the utility model after the first terminal is pulled out from the cable;

[0023] Fig.12 It is an overall schematic diagram of the utility model inspection lamp. DETAILED DESCRIPTION

[0024] The following specific embodiments are merely explanations of the present invention and are not limitations of the present invention. After reading this specification, those skilled in the art may make modifications to the embodiments without any creative contribution as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by the patent law.

[0025] The present invention will be described in detail below with reference to the accompanying drawings. Example

[0026] like Figure 1-3 As shown, a cable harness with a self-repairing function includes a conductor 1, the conductor 1 is wrapped with an insulating material 2, a plurality of sealing rings 10 are arrayed on the conductor 1, the inner ring of the sealing ring 10 is fixedly connected to the conductor 1, the outer ring of the sealing ring 10 is fixedly connected to the inner wall of the insulating material 2, a sealant 3 is filled between the sealing ring 10 and the conductor 1, a red mark 21 is provided at the position where the sealing ring 10 is provided on the insulating material 2, the length of the sealing ring 10 is 1~3cm, a sealing ring 10 is provided on the conductor 1 every 1~2cm, the outer ring of the sealing ring 10 is provided with a limiting groove along the circumferential direction, and the conductor is formed by twisting multiple copper wires.

[0027] like Figure 4-7 As shown, a cable tie 5 is also provided on the outside of the insulating material 2, and the cable tie 5 includes a strip body 51 and a locking head 52 integrally formed with the strip body. The strip body 51 is provided with a wedge tooth area 511, and the locking head 52 is provided with a fastening hole 521. A positioning locking tongue 522 matching the wedge tooth area is provided in the fastening hole. After the strip body 51 passes through the fastening hole 521 of the locking head 52, a tie ring 6 is formed. The locking head 52 is also provided with a wire clamping hole 524 along a direction perpendicular to the extension direction of the strip body 51.

[0028] like Figure 8-9As shown in Figure 12, a maintenance lamp using the terminal block includes a maintenance lamp wire base, a lampshade 90 is provided at the bottom of the maintenance lamp wire base, an LED lamp and a circuit board are provided in the lampshade 90, the LED lamp is electrically connected to the circuit board, the first terminal 1-3 and the second terminal 1-7 are electrically connected to the circuit board, the circuit board controls the LED lamp, which is a very mature technology available, so it will not be repeated in this case. The maintenance lamp wire base includes a base body 1-1, the upper surface of the base body 1-1 is formed with a first wiring groove 1-2 and a second wiring groove 1-6, the first wiring groove 1-2 and the second wiring groove 1-6 are arranged parallel to each other, the first wiring groove 1-2 is provided with a first terminal 1-3, the second wiring groove 1-6 is provided with a second terminal 1-7, the first terminal 1- 3 and the second terminal 1-7 can be inserted into the power wire, the first terminal 1-3 and the second terminal 1-7 are staggered in a direction perpendicular to the first wiring groove 1-2, the diameters of the first terminal 1-3 and the second terminal 1-7 are reduced in sequence from the starting end to the end, and a pressing cover 1-4 is provided on the top of the first wiring groove 1-2 and the second wiring groove 1-6. When in use, open the pressing cover 1-4, and put the power wire, that is, the cable in this case, into the first wiring groove 1-2 and the second wiring groove 1-6 respectively. The pressing cover is closed with the seat body, so that the first terminal 1-3 and the second terminal 1-7 respectively pierce the insulating material of the wire and insert into the side walls of the two wires to contact the conductor, so that the power wire can power the LED lamp, and quick wiring can be completed.

[0029] Working principle: Figure 1-12 As shown, when the terminal of the inspection light is inserted into the side wall of the cable, causing a hole to be formed in the cable, the sealant will flow into the hole punctured by the insulating material to fill it, and perform self-repair of the wire to prevent the formation of holes and cause safety hazards. During use, a single cable harness is passed through the clamping hole on the locking head, so that the cable tie is connected to the cable harness as a whole, and the cable tie will not fall off the cable harness, thereby effectively preventing the loss of the cable tie; when it is necessary to fold and store the locking head 52, a clamping hole 524 is provided along the direction perpendicular to the extension direction of the rolling band body 51. Since the rolling band body can form a binding ring after passing through the fastening hole of the locking head, the cable harness can be bundled up with the binding ring to make it more neat and not scattered.

Claims

1. A cable harness with self-repairing function, characterized in that: The invention comprises a conductor (1), the conductor (1) is wrapped with an insulating material (2), a plurality of sealing rings (10) are arranged on the conductor (1), the inner ring of the sealing ring (10) is fixedly connected to the conductor (1), the outer ring of the sealing ring (10) is fixedly connected to the inner wall of the insulating material (2), and a sealing glue (3) is filled between the sealing ring (10) and the conductor (1).

2. The cable harness with self-repairing function according to claim 1, characterized in that: A red mark (21) is provided at the position where the sealing ring (10) is provided on the insulating material (2).

3. The cable harness with self-repairing function according to claim 1, characterized in that: The length of the sealing ring (10) is 1 to 3 cm.

4. The cable harness with self-repairing function according to claim 3, characterized in that: A sealing ring (10) is arranged on the conductor (1) every 1 to 2 cm.

5. The cable harness with self-repairing function according to claim 1, characterized in that: The outer ring of the sealing ring (10) is provided with a limiting groove (101) along the circumferential direction.

6. The cable harness with self-repairing function according to claim 1, characterized in that: The conductor is formed by twisting a plurality of copper wires.

7. The cable harness with self-repairing function according to claim 1, characterized in that: A cable tie (5) is also provided on the outside of the insulating material (2), the cable tie (5) comprising a rolled strip body (51) and a locking head (52) formed integrally with the rolled strip body, the rolled strip body (51) being provided with a wedge tooth area (511), the locking head (52) being provided with a fastening hole (521), a positioning locking tongue (522) matching the wedge tooth area being provided in the fastening hole, and a cable tie (6) is formed after the rolled strip body (51) passes through the fastening hole (521) of the locking head (52).

8. The cable harness with self-repairing function according to claim 7, characterized in that: The locking head (52) is also provided with a wire clamping hole (524) extending in a direction perpendicular to the extension direction of the rolling strip body (51).