Transformer coil framework
By designing a transformer coil skeleton structure with insert-type pins and winding posts, the problems of automated winding and pin wrapping in the existing technology have been solved, realizing efficient automated production and reliable operation of transformer coils.
Patent Information
- Application Number
- CN202420242577.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-01
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-02-01
AI Technical Summary
The existing transformer coil bobbin is not conducive to automated winding and coiling, resulting in low production efficiency and insufficient reliability.
A transformer coil skeleton structure including a winding cylinder, a limiting plate, a terminal block, a wire separator, and pins was designed. It adopts plug-in pins and winding posts, supports flexible pin arrangement and automated winding, and is combined with support feet to ensure stable assembly.
It enables automated winding and coiling of transformer coils, improves production yield, prevents solder short circuits, and ensures reliable operation of devices in circuits.
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Figure CN222338055U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electronic components and relates to a transformer coil frame. Background Art
[0002] The transformer coil skeleton is the main load-bearing component, and its structure determines the winding method and installation mode of the transformer coil. Usually, the skeleton and the pins are formed by an integrated casting process, and the coil is wound around the pins after being led out. However, the structural skeleton has problems such as inconvenience for automated winding and pin wrapping. Summary of the invention
[0003] The utility model aims to overcome the deficiencies in the prior art, solve the problem that the transformer frame is inconvenient for automatic winding and foot wrapping, and provide a transformer coil frame.
[0004] In order to achieve the above purpose, the following technical solutions are adopted:
[0005] The transformer coil skeleton comprises a skeleton body and pins, wherein the skeleton body comprises a winding drum, and limit plates are respectively arranged at both ends of the winding drum, and wiring blocks are respectively arranged at the lower ends of the limit plates, and wire separators are evenly distributed under the wiring blocks, and sockets are respectively opened under the wire separators, and pins are arranged in the sockets; winding posts are respectively arranged at the outward ends of the wire separators, and wire grooves are arranged between two adjacent wire separators.
[0006] Preferably, auxiliary blocks are provided on the wire partitions located at both ends of the junction block.
[0007] Preferably, supporting feet are respectively provided at both ends of the wiring block.
[0008] Preferably, the skeleton body is made of insulating material.
[0009] Compared with the prior art, the utility model has the following advantages:
[0010] The utility model adopts plug-in pins, which are suitable for different customer needs, and customers can also make later modifications; the winding column is convenient for the lead wire to be led out and passed through the wire groove, and then wound on the winding column and then wound on the pin, so that the winding is firm; the small area contact between the support foot and the circuit board makes the skeleton balanced and will not warp during assembly, which is convenient for customers to weld on the circuit board and is stable as a whole; the utility model is cleverly designed, which is convenient for the lead wire to pass through, wind and solder, and is convenient for the automatic winding and winding of the transformer coil on the pin, which improves the yield, prevents the lead wire from short-circuiting during soldering, and ensures the reliable, safe and stable operation of the device in the circuit. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0012] Figure 2 It is a three-dimensional structural schematic diagram of the utility model.
[0013] In the figure: 1. Skeleton body; 2. Winding drum; 3. Limiting plate; 4. Wiring block; 5. Wire separator; 6. Socket; 7. Pin; 8. Winding post; 9. Wire slot; 10. Auxiliary block; 11. Support foot. DETAILED DESCRIPTION
[0014] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0015] like Figure 1-Figure 2 As shown, a transformer coil skeleton comprises a skeleton body 1 and pins 7, wherein the skeleton body 1 comprises a winding drum 2, and the winding drum 2 is used for winding a coil;
[0016] The two ends of the winding drum 2 are respectively provided with limit plates 3, which limit the positions of the two ends of the coil;
[0017] The lower ends of the limit plates 3 are provided with wiring blocks 4, and wire separators 5 are evenly distributed below the wiring blocks 4. Plug holes 6 are respectively provided below the wire separators 5, and pins 7 are provided in the plug holes 6. The pins 7 can be inserted into the plug holes 6. When customers have different needs, different pin arrangement methods can be selected; if customers have separate needs later, they can also change the position of the pins 7 by themselves;
[0018] The coil wire can be wound around pin 7 after being led out and fixed by welding;
[0019] A winding post 8 is provided at the outward end of the wire separator 5, and a wire groove 9 is provided between two adjacent wire separators 5. After the coil wire is led out, it first passes through the wire groove 9, and then is fixed on the winding post 8, and then is wound onto the pin 7, so that the lead wire is firmly wound and easy to be automatically wound.
[0020] Furthermore, auxiliary blocks 10 are provided on the wire partitions 5 at both ends of the junction block 4. The auxiliary blocks 10 are used to assist the wires to enter the adjacent wire slots 9 to prevent the lead wires from slipping out of the wire slots 9 and causing a short circuit.
[0021] Furthermore, support feet 11 are respectively provided at both ends of the junction block 4, and the support feet 11 ensure the distance between the transformer coil and the circuit board to facilitate assembly.
[0022] Furthermore, the skeleton body 1 is made of insulating material.
[0023] Working principle: The utility model uses the plug-in pin 7, and the pin 7 and the socket 6 cooperate to freely change the arrangement layout of the pin 7, which is suitable for different customer needs, and customers can also perform later modification;
[0024] A winding post 8 is arranged on the outer side of the wire separator 5. After the lead wire is led out, it passes through the wire groove 9, is wound on the winding post 8 and then wound on the pin 7 to make the winding firm.
[0025] The small contact area between the support foot 11 and the PCB ensures that the frame is balanced and does not warp when assembled, making it convenient for customers to solder it on the circuit board and ensuring overall stability.
[0026] It is understood that the above embodiments are merely exemplary embodiments used to illustrate the principles of the present invention, but the present invention is not limited thereto. For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present invention, and these modifications and improvements are also considered to be within the scope of protection of the present invention.
Claims
1. A transformer coil skeleton, characterized in that: The invention comprises a skeleton body (1) and pins (7), wherein the skeleton body (1) comprises a winding drum (2), limit plates (3) are respectively arranged at both ends of the winding drum (2), a wiring block (4) is respectively arranged at the lower end of the limit plates (3), wire separators (5) are evenly distributed below the wiring block (4), plug holes (6) are respectively opened below the wire separators (5), and pins (7) are arranged in the plug holes (6); a winding column (8) is respectively arranged at one end of the wire separators (5) facing outwards, and a wire groove (9) is arranged between two adjacent wire separators (5).
2. The transformer coil skeleton according to claim 1, characterized in that: Auxiliary blocks (10) are provided on the wire separators (5) located at both ends of the junction block (4).
3. The transformer coil skeleton according to claim 1, characterized in that: Support feet (11) are respectively provided at both ends of the wiring block (4).
4. The transformer coil skeleton according to claim 1, characterized in that: The skeleton body (1) is made of insulating material.