LED lamp bead chip mounter
By setting up telescopic cylinders and chunks in the LED lamp bead patch machine and increasing the LED chip spacing, the friction and scratch problems caused by too small chip spacing in the prior art are solved, and a safer patching process is achieved.
Patent Information
- Application Number
- CN202421072384.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-15
AI Technical Summary
Existing LED lamp bead patch machines are prone to friction or scratch adjacent chips when grabbing LED chips, resulting in the problem of too small chip spacing.
An LED lamp bead patch machine including a base, support arm, patch table, placement table, robotic arm, patch gun, elastic film, telescopic cylinder, connecting arm, lift cylinder and pressing block is designed, through the telescopic cylinder and The fit of the briquet increases the chip spacing to prevent friction and scratches.
Effectively prevent the LED chip from rubbing or scratching adjacent chips during the grabbing process, and by increasing the chip spacing, the safety and stability of the patch process are improved.
Smart Images
Figure CN222338238U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lamp bead mounting, in particular to an LED lamp bead mounting machine. Background Art
[0002] As we all know, LED lamp bead placement machine is a SMT placement equipment specially designed and customized for the LED industry, which is used to realize large-scale LED lamp bead circuit board lamp assembly.
[0003] The existing LED chips are placed on the film, the LED chips are too dense on the film, and the spacing between the LED chips and adjacent LED chips is too small. When the LED chips are grabbed by the existing LED lamp bead mounting machine, it is easy to rub or scratch the adjacent LED chips. Utility Model Content
[0004] 1. Technical issues to be resolved
[0005] In view of the deficiencies in the prior art, the utility model provides an LED lamp bead mounting machine, which can effectively prevent the LED lamp bead mounting machine from rubbing or scratching adjacent LED chips when grabbing LED chips.
[0006] (II) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an LED lamp bead placement machine, comprising a base, a support arm, a placement table and a placement table are arranged on the base, a mechanical arm is arranged on the base, a placement gun is arranged on the mechanical arm, an LED lamp holder is placed on the placement table, an elastic film is placed on the top of the placement table, a number of LED chips are affixed to the film, telescopic cylinders are arranged on both sides of the placement table, each of the telescopic ends of the telescopic cylinders is arranged with a connecting arm, each of the connecting arms is arranged with a lifting cylinder, and each of the lifting cylinders is arranged with a pressure block at the bottom end.
[0008] Furthermore, the telescopic cylinder is a multi-axis telescopic cylinder.
[0009] Furthermore, the LED lamp holder is provided with a plurality of mounting grooves.
[0010] Furthermore, the patch platform is provided with a placement groove matching the LED lamp holder.
[0011] Furthermore, a non-slip pad is provided at the bottom end of each pressing block.
[0012] (III) Beneficial effects
[0013] Compared with the prior art, the utility model provides an LED lamp bead mounting machine, which has the following beneficial effects:
[0014] The LED lamp bead placement machine places a film on a placement table through the arrangement of a telescopic cylinder, a connecting arm, a lifting cylinder and a pressure block, drives the lifting cylinder to descend, uses the pressure block to press the two ends of the film, and then controls the telescopic cylinder to extend to stretch the two ends of the film. The distance between the LED chip on the film and the adjacent chip will increase, thereby effectively preventing the LED lamp bead placement machine from rubbing or scratching the adjacent LED chip when grabbing the LED chip. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0016] Figure 2 It is a three-dimensional structural schematic diagram of the placing table of the utility model;
[0017] Figure 3 This is a front view structural diagram of the placement table of the utility model;
[0018] Figure 4 It is a three-dimensional structural schematic diagram of the patch platform of the utility model.
[0019] In the figure: 1. Base; 2. Support arm; 3. SMT table; 4. Placement table; 5. Robotic arm; 6. SMT gun; 7. LED lamp holder; 8. Mounting slot; 9. Telescopic cylinder; 10. Connecting arm; 11. Lifting cylinder; 12. Press block; 13. Anti-slip pad; 14. Film; 15. LED chip; 16. Placement slot. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 The utility model is an LED lamp bead placement machine, including a base 1, on which a support arm 2, a placement table 3 and a placement table 4 are arranged, a mechanical arm 5 is arranged on the base 1, a placement gun 6 is arranged on the mechanical arm 5, an LED lamp holder 7 is placed on the placement table 3, an elastic film 14 is placed on the top of the placement table 4, and a plurality of LED chips 15 are attached to the film 14, telescopic cylinders 9 are arranged on both sides of the placement table 4, and a connecting arm 10 is arranged at the telescopic end of each telescopic cylinder 9, and a lifting cylinder 11 is arranged on each connecting arm 10, and a pressing block 12 is arranged at the bottom end of each lifting cylinder 11.
[0022] Among them, the telescopic cylinder 9 is a multi-axis telescopic cylinder to improve stability.
[0023] The LED lamp holder 7 is provided with a plurality of mounting grooves 8 , in which the LED chips 15 are mounted.
[0024] The patch platform 3 is provided with a placement groove 16 matching the LED lamp holder 7 , and the placement groove 16 fixes the LED lamp holder 7 .
[0025] Wherein, a non-slip pad 13 is arranged at the bottom end of each pressing block 12 .
[0026] To sum up, when using this LED lamp bead mounting machine, the film 14 is placed on the placement table 4, the lifting cylinder 11 is controlled to descend, the two ends of the film 14 are pressed by the pressing block 12, and then the telescopic cylinder 9 is controlled to extend to stretch the two ends of the film 14. The distance between the LED chip 15 on the film 14 and the adjacent chips will increase, and then the mounting gun 6 is controlled to mount the LED lamp holder 7.
[0027] The technical terms or scientific terms used in the description of this application should be the common meanings understood by ordinary technicians in the field to which this application belongs. The words "upper", "lower", "left", "right", "center", "vertical", "horizontal", "inside", "outside" and other words indicating orientation used in the description of this application are only used to indicate relative directions or positional relationships, and do not imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation. When the absolute position of the described object changes, its relative positional relationship may also change accordingly, so it cannot be understood as a limitation on this application. The "first", "second", "third" and similar terms used in the description of this application are only used for descriptive purposes to distinguish different components, and cannot be understood as indicating or implying relative importance.
[0028] The words "one", "an" or "the" and the like used in the description of this application should not be understood as an absolute limitation on quantity, but should be understood as the existence of at least one. The words "include" or "comprise" and the like used in the description of this application mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, but do not exclude other elements or objects.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An LED lamp bead mounting machine, comprising a base (1), characterized in that: The base (1) is provided with a support arm (2), a patch platform (3) and a placement platform (4); the base (1) is provided with a mechanical arm (5); the mechanical arm (5) is provided with a patch gun (6); an LED lamp holder (7) is placed on the patch platform (3); a flexible film (14) is placed on the top of the placement platform (4); a plurality of LED chips (15) are attached to the film (14); telescopic cylinders (9) are provided on both sides of the placement platform (4); a connecting arm (10) is provided at the telescopic end of each telescopic cylinder (9); a lifting cylinder (11) is provided on each connecting arm (10); a pressing block (12) is provided at the bottom end of each lifting cylinder (11).
2. The LED lamp bead mounting machine according to claim 1, characterized in that: The telescopic cylinder (9) is a multi-axis telescopic cylinder.
3. The LED lamp bead mounting machine according to claim 1, characterized in that: The LED lamp holder (7) is provided with a plurality of mounting grooves (8).
4. The LED lamp bead mounting machine according to claim 1, characterized in that: The patch platform (3) is provided with a placement groove (16) matching the LED lamp holder (7).
5. The LED lamp bead mounting machine according to claim 1, characterized in that: The bottom end of each pressing block (12) is provided with an anti-slip pad (13).