Flash evaporator for dairy processing
By increasing the contact area between milk and air and cooling treatment in the flash steamer, combined with pressure regulation and air extraction design, the problem of low efficiency of existing flash steamers is solved, and more efficient milk flash steaming and equipment protection is achieved.
Patent Information
- Application Number
- CN202421064394.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-16
AI Technical Summary
Existing flash steamers for milk processing are relatively low in flash steaming and need to be improved to improve the aroma concentration and quality of milk.
A flash steamer for dairy processing was designed. By heating the milk through a heating tube and spraying it on the liquid separation plate, it increases the contact area with the air, and combines the design of the cooling bucket and the water collection bucket to improve the flash steam efficiency. , and avoid hot air entering the pump pipe through the pressure regulating mechanism and the pump pipe, reducing damage to the pump and corrosion of the flange.
The flash evaporation efficiency is improved, making the flash evaporation more thorough, reducing corrosion to the connecting flange, avoiding hot air damaging the pump, and achieving more efficient milk treatment.
Smart Images

Figure CN222340442U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flash evaporators, in particular to a flash evaporator used for dairy processing. Background Art
[0002] In the process of milk processing, in order to improve the taste and quality of dairy products, many dairy product production or processing companies will flash evaporate the milk to increase the solid content of milk and make the milk more fragrant, which requires a flash evaporator for dairy processing.
[0003] According to the description of a flash evaporation device for milk processing disclosed on the patent website (authorization announcement number: CN210017690U), "The utility model discloses a flash evaporation device for milk processing, including a tank body, a feed pipe, a drain pipe and a steam pipe. The steam pipe is connected to the top of the tank body through an insertion, and the steam pipe includes a cylindrical tube and an annular water collecting plate. The middle part of the cylindrical tube is fixedly connected to the top of the tank body through an insertion, and the inner wall of the cylindrical tube is conical. The annular water collecting plate is fixedly connected to the bottom end of the cylindrical tube. A water collecting trough is provided in an annular shape at the top of the annular water collecting plate, and the bottom end of the inner wall of the cylindrical tube fits with the top of the inner wall of the water collecting trough. The utility model can increase the contact area with steam by setting the inner wall of the cylindrical tube to a cone shape, so that the water in the steam contacts the inner wall of the cylindrical tube and liquefies and then flows into the water collecting trough of the annular water collecting plate, thereby greatly eliminating the water mixed in the steam, reducing the corrosion of the steam to the steam pipe, so that the operator does not need to stop the machine frequently for maintenance and replacement, and improves the flash evaporation efficiency of milk."
[0004] In view of the above description, the applicant believes that there are the following problems:
[0005] During use, the utility model passes the heated milk from the feed pipe into the tank body for flash evaporation. The inner wall of the cylindrical tube is configured to be conical so as to increase the contact area with the steam, so that the water in the steam contacts the inner wall of the cylindrical tube and liquefies and then flows into the water collecting groove of the annular water collecting plate. However, in actual use, the milk directly enters the tank body for flash evaporation, and the flash evaporation efficiency is relatively low. Therefore, it is necessary to improve a flash evaporator for dairy processing to solve the above problems. Utility Model Content
[0006] The purpose of the utility model is to provide a flash evaporator for dairy processing to solve the problems raised in the above background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flash evaporator for dairy processing, comprising a base, four support columns are fixedly installed on the top of the base, a mounting block is fixedly installed on the top of the support column, a tank body is arranged inside the mounting block, a pressure gauge is arranged outside the tank body, a flash evaporation mechanism is arranged inside the tank body, and a pressure regulating mechanism is arranged inside the tank body.
[0008] The flash evaporation mechanism comprises a flash evaporation component and an exhaust component. The flash evaporation component is arranged inside the tank body, and the exhaust component is arranged on the top of the tank body.
[0009] Preferably, the flash evaporation component includes a cooling hopper, which is fixedly installed inside the tank body. A liquid separator is provided inside the tank body. A heating pipe is fixedly installed outside the tank body. Feed pipes are fixedly installed at both ends of the heating pipe. A connecting flange A is fixedly installed on the outside of the feed pipe. A nozzle is fixedly installed at one end of the feed pipe away from the connecting flange A. A discharge pipe is fixedly installed at the bottom of the tank body, so that the flash-evaporated milk can be discharged through the discharge pipe.
[0010] Preferably, through holes A are provided at corresponding positions of the tank body and the discharge pipe, the feed pipe is fixedly installed inside the tank body, and a leakage hole is provided inside the liquid separation plate so that the raw materials can leak downward.
[0011] Preferably, the exhaust assembly includes a water collecting box, which is fixedly installed on the top of the tank body, a drain pipe is fixedly installed on the back of the water collecting box, an exhaust pipe is fixedly installed on the top of the tank body, a connecting flange B is fixedly installed on the top of the exhaust pipe, a water collecting bucket is fixedly installed inside the exhaust pipe, a leak plate is provided on the top of the water collecting bucket, a water collecting ring is fixedly installed inside the exhaust pipe, and a water pipe is fixedly installed outside the exhaust pipe to transport water to the inside of the water collecting tank.
[0012] Preferably, one end of the water pipe away from the exhaust pipe is fixedly installed on the water collecting tank, and through holes B are opened at corresponding positions of the exhaust pipe, the water collecting ring and the water pipe, so that water inside the water collecting ring can enter the water collecting tank and finally be discharged through the drain pipe, thereby reducing the corrosion effect on the connecting flange B.
[0013] Preferably, the pressure regulating mechanism includes a pump, which is fixedly mounted on the top of the base, an exhaust pipe is fixedly mounted inside the tank body, a motor is fixedly mounted outside the tank body, a worm is fixedly mounted on the output end of the motor, two protrusions are fixedly mounted inside the exhaust pipe, a fixed disc is fixedly mounted inside the exhaust pipe, a convex column is fixedly mounted on the top of the fixed disc, a rotating disc is rotatably mounted outside the column, a connecting column is fixedly mounted on the top of the rotating disc, a worm gear is fixedly mounted on the top of the connecting column, which drives the connecting column to rotate the rotating disc, so that the rotating disc blocks the gap of the fixed disc, thereby sealing the exhaust pipe and preventing hot air from entering the exhaust pipe and damaging the pump.
[0014] Preferably, the worm wheel is rotatably mounted on the outside of the protruding column, the worm is rotatably mounted on the inside of the protruding block, the air extraction pipe is arranged on the outside of the pump, and the worm is meshed with the worm wheel to rotate the connecting column.
[0015] Compared with the prior art, the utility model provides a flash evaporator for dairy processing, which has the following beneficial effects:
[0016] 1. The flash evaporator used for dairy processing allows milk to enter through a feed pipe, which is heated by a heating pipe to become a high-pressure saturated solution, and finally sprayed on the top of a liquid separation plate through a nozzle, so that the contact area between the milk and the air becomes larger, the flash evaporation efficiency is higher, and the flash evaporation is more thorough. The flash-evaporated milk falls into the cooling bucket through a leak hole on the liquid separation plate, is stored in the tank after cooling, and is finally discharged through a discharge pipe. The generated gas rises and contacts the water collecting bucket, and the gas is discharged through the leak plate. The water vapor contained in the water slides on the water collecting bucket to the inside of the water collecting ring, and finally enters the water collecting tank through a water delivery pipe, and can finally be discharged through a drain pipe, reducing the corrosion effect on the connecting flange B.
[0017] 2. The flash evaporator used for dairy processing starts the pump to discharge the gas inside the tank through the exhaust pipe. The pressure gauge can be observed to reduce the internal air pressure of the tank to a suitable pressure. The motor is started to drive the worm to rotate inside the protrusion. The worm is meshed with the worm wheel, so that the connecting column drives the rotating disc to rotate, and the rotating disc blocks the gap of the fixed disc, so that the exhaust pipe is sealed, which prevents hot air from entering the exhaust pipe and damaging the pump. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1This is a schematic diagram of the appearance structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the back cross-sectional structure of the utility model;
[0021] Figure 3 This is a schematic diagram of the flash evaporation assembly structure of the utility model;
[0022] Figure 4 This is a schematic diagram of the cross-sectional structure of the exhaust assembly of the utility model;
[0023] Figure 5 It is a schematic diagram of the exploded structure of the voltage regulating mechanism of the utility model.
[0024] In the figure: 1. base; 2. support column; 3. mounting block; 4. tank body; 5. pressure gauge; 6. flash mechanism; 61. flash assembly; 611. cooling bucket; 612. liquid separation plate; 613. heating pipe; 614. feed pipe; 615. connecting flange A; 616. nozzle; 617. discharge pipe; 62. exhaust assembly; 621. water collecting box; 622. drain pipe; 623. exhaust pipe; 624. connecting flange B; 625. water collecting bucket; 626. leak plate; 627. water collecting ring; 628. water delivery pipe; 7. pressure regulating mechanism; 71. pump; 72. exhaust pipe; 73. motor; 74. worm; 75. convex block; 76. fixed missing plate; 77. convex column; 78. rotating missing plate; 79. connecting column; 710. worm gear. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] Embodiment 1:
[0028] See also Figure 1-4The utility model provides a technical solution: a flash evaporator for dairy processing, comprising a base 1, four support columns 2 are fixedly installed on the top of the base 1, a mounting block 3 is fixedly installed on the top of the support column 2, a tank body 4 is arranged inside the mounting block 3, a pressure gauge 5 is arranged outside the tank body 4, a flash evaporation mechanism 6 is arranged inside the tank body 4, and a pressure regulating mechanism 7 is arranged inside the tank body 4.
[0029] The flash evaporation mechanism 6 includes a flash evaporation component 61 and an exhaust component 62 . The flash evaporation component 61 is arranged inside the tank body 4 , and the exhaust component 62 is arranged on the top of the tank body 4 .
[0030] Furthermore, the flash evaporation component 61 includes a cooling hopper 611, which is fixedly installed inside the tank body 4. A liquid separator 612 is provided inside the tank body 4. A heating pipe 613 is fixedly installed outside the tank body 4. Feed pipes 614 are fixedly installed at both ends of the heating pipe 613. A connecting flange A615 is fixedly installed outside the feed pipe 614. A nozzle 616 is fixedly installed at one end of the feed pipe 614 away from the connecting flange A615. A discharge pipe 617 is fixedly installed at the bottom of the tank body 4, so that the flash-evaporated milk can be discharged through the discharge pipe 617.
[0031] Furthermore, through holes A are provided at corresponding positions of the tank body 4 and the discharge pipe 617, the feed pipe 614 is fixedly installed inside the tank body 4, and a leakage hole is provided inside the liquid separation plate 612 so that the raw materials can leak downward.
[0032] Furthermore, the exhaust assembly 62 includes a water collecting box 621, which is fixedly installed on the top of the tank body 4, a drain pipe 622 is fixedly installed on the back of the water collecting box 621, an exhaust pipe 623 is fixedly installed on the top of the tank body 4, a connecting flange B624 is fixedly installed on the top of the exhaust pipe 623, a water collecting bucket 625 is fixedly installed inside the exhaust pipe 623, a leak plate 626 is provided on the top of the water collecting bucket 625, a water collecting ring 627 is fixedly installed inside the exhaust pipe 623, and a water supply pipe 628 is fixedly installed outside the exhaust pipe 623 to transport water to the inside of the water collecting box 621.
[0033] Furthermore, one end of the water pipe 628 away from the exhaust pipe 623 is fixedly installed on the water collecting tank 621, and through holes B are opened at corresponding positions of the exhaust pipe 623, the water collecting ring 627 and the water pipe 628, so that the water inside the water collecting ring 627 can enter the water collecting tank 621 and finally be discharged through the drain pipe 622, thereby reducing the corrosion effect on the connecting flange B624.
[0034] Embodiment two:
[0035] See also Figure 5, and combined with Example 1, it is further obtained that the pressure regulating mechanism 7 includes a pump 71, the pump 71 is fixedly installed on the top of the base 1, the tank body 4 is fixedly installed with an exhaust pipe 72, the tank body 4 is fixedly installed with a motor 73, the output end of the motor 73 is fixedly installed with a worm 74, the exhaust pipe 72 is fixedly installed with two protrusions 75, the exhaust pipe 72 is fixedly installed with a fixed disc 76, the top of the fixed disc 76 is fixedly installed with a boss 77, the outside of the boss 77 is rotatably installed with a rotating disc 78, the top of the rotating disc 78 is fixedly installed with a connecting column 79, and the top of the connecting column 79 is fixedly installed with a worm gear 710, which drives the connecting column 79 to rotate the rotating disc 78, so that the rotating disc 78 blocks the gap of the fixed disc 76, so that the exhaust pipe 72 is sealed, thereby preventing hot air from entering the exhaust pipe 72 and damaging the pump 71.
[0036] Furthermore, the worm wheel 710 is rotatably mounted on the outside of the protruding column 77, the worm 74 is rotatably mounted on the inside of the protruding block 75, the air extraction pipe 72 is arranged on the outside of the pump 71, and the worm 74 is meshed with the worm wheel 710, so that the connecting column 79 rotates.
[0037] In actual operation, when the device is used, when flash evaporation is required, the pump 71 is started to discharge the gas inside the tank body 4 through the exhaust pipe 72, and the pressure gauge 5 is observed to reduce the internal air pressure of the tank body 4 to a suitable pressure. The motor 73 is started to drive the worm 74 to rotate inside the protrusion 75, and the worm 74 is meshed with the worm wheel 710, so that the connecting column 79 drives the rotating disc 78 to rotate, so that the rotating disc 78 blocks the gap of the fixed disc 76, so that the exhaust pipe 72 is sealed, and hot air is prevented from entering the exhaust pipe 72 and damaging the pump 71. The milk enters through the feed pipe 614 and is heated by the heating pipe 613 to become a high-pressure saturated solution. , and finally sprayed on the top of the separator plate 612 through the nozzle 616, so that its contact area with the air becomes larger, the flash evaporation efficiency is higher, and the flash evaporation is more thorough. The flash-evaporated milk falls from the leakage hole on the separator plate 612 to the inside of the cooling bucket 611, and is stored in the tank body 4 after cooling, and is finally discharged through the discharge pipe 617. The generated gas rises and contacts the water collecting bucket 625. The gas is discharged through the leakage plate 626. The water vapor contained in the gas slides on the water collecting bucket 625 to the inside of the water collecting ring 627, and finally enters the inside of the water collecting tank 621 through the water supply pipe 628, and can finally be discharged through the drain pipe 622, reducing the corrosion effect on the connecting flange B624.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A flash evaporator for dairy processing, comprising a base (1), characterized in that: Four support columns (2) are fixedly mounted on the top of the base (1); a mounting block (3) is fixedly mounted on the top of the support column (2); a tank body (4) is arranged inside the mounting block (3); a pressure gauge (5) is arranged outside the tank body (4); a flash evaporation mechanism (6) is arranged inside the tank body (4); and a pressure regulating mechanism (7) is arranged inside the tank body (4); The flash evaporation mechanism (6) comprises a flash evaporation component (61) and an exhaust component (62), wherein the flash evaporation component (61) is arranged inside the tank body (4), and the exhaust component (62) is arranged on the top of the tank body (4); The flash assembly (61) comprises a cooling hopper (611), wherein the cooling hopper (611) is fixedly mounted inside the tank body (4), a liquid separator plate (612) is arranged inside the tank body (4), a heating pipe (613) is fixedly mounted outside the tank body (4), a feed pipe (614) is fixedly mounted at both ends of the heating pipe (613), a connecting flange A (615) is fixedly mounted outside the feed pipe (614), a nozzle (616) is fixedly mounted at one end of the feed pipe (614) away from the connecting flange A (615), and a discharge pipe (617) is fixedly mounted at the bottom of the tank body (4).
2. A flash evaporator for dairy processing according to claim 1, characterized in that: Through holes A are provided at corresponding positions of the tank body (4) and the discharge pipe (617), the feed pipe (614) is fixedly installed inside the tank body (4), and a leakage hole is provided inside the liquid separation plate (612).
3. A flash evaporator for dairy processing according to claim 1, characterized in that: The exhaust assembly (62) comprises a water collecting box (621), the water collecting box (621) is fixedly mounted on the top of the tank body (4), a drain pipe (622) is fixedly mounted on the back of the water collecting box (621), an exhaust pipe (623) is fixedly mounted on the top of the tank body (4), a connecting flange B (624) is fixedly mounted on the top of the exhaust pipe (623), a water collecting bucket (625) is fixedly mounted inside the exhaust pipe (623), a leak plate (626) is provided on the top of the water collecting bucket (625), a water collecting ring (627) is fixedly mounted inside the exhaust pipe (623), and a water supply pipe (628) is fixedly mounted outside the exhaust pipe (623).
4. A flash evaporator for dairy processing according to claim 3, characterized in that: One end of the water delivery pipe (628) away from the exhaust pipe (623) is fixedly mounted to the water collecting box (621), and corresponding positions of the exhaust pipe (623), the water collecting ring (627) and the water delivery pipe (628) are all provided with through holes B.
5. A flash evaporator for dairy processing according to claim 1, characterized in that: The pressure regulating mechanism (7) comprises a pump (71), wherein the pump (71) is fixedly mounted on the top of the base (1); an exhaust pipe (72) is fixedly mounted inside the tank body (4); a motor (73) is fixedly mounted outside the tank body (4); a worm (74) is fixedly mounted on the output end of the motor (73); two protrusions (75) are fixedly mounted inside the exhaust pipe (72); a fixed disk (76) is fixedly mounted inside the exhaust pipe (72); a boss (77) is fixedly mounted on the top of the fixed disk (76); a rotating disk (78) is rotatably mounted outside the boss (77); a connecting column (79) is fixedly mounted on the top of the rotating disk (78); a worm gear (710) is fixedly mounted on the top of the connecting column (79).
6. A flash evaporator for dairy processing according to claim 5, characterized in that: The worm wheel (710) is rotatably mounted on the outside of the boss (77), the worm (74) is rotatably mounted on the inside of the bump (75), the air extraction pipe (72) is arranged on the outside of the pump (71), and the worm (74) is meshed with the worm wheel (710).
Citation Information
Patent Citations
Flash evaporation device for milk processing
CN210017690U