Dehydrator for producing preserved szechuan pickles

By designing a pickle dehydrator with a combination structure of filter belt and scraper, the problem of low efficiency of traditional dehydration methods is solved, continuous extrusion and dehydration is achieved, production efficiency is improved and labor consumption is reduced.

CN222340482UActive Publication Date: 2025-01-14CHONGQING FULING XIANHENG FOODSTUFF CO LTD
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Patent Information

Application Number
CN202421207368.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The traditional method of dehydrating pickled cabbage relies on manpower or cylinder to drive the extrusion plate, and cannot achieve continuous extrusion and dehydration, resulting in low production efficiency and time-consuming and labor-consuming.

Method used

A dehydrator for the production of pickled vegetables was designed, using a combined structure of filter belt and scraper, and the filter belt was driven by an electric telescopic rod to perform extrusion and dehydration, achieving continuous extrusion and dehydration.

Benefits of technology

It improves the production efficiency of pickled cabbage dehydration, reduces manpower and time investment, and achieves efficient and labor-saving dehydration operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dehydrator for producing preserved szechuan pickles, which comprises a lower frame, an upper frame is fixed in the middle of the upper end of the lower frame, a side frame is fixed on one side of the upper end of the lower frame, a feed chute is arranged in the side frame, a roller I is mounted on one side in the top end of the lower frame, a motor I is arranged on one side of the roller I, and a motor II is arranged on the other side of the roller II. A first roller is installed on one side of the upper frame, a second roller is installed on the other side of the first roller in the lower frame, two first electric telescopic rods are symmetrically installed in the middle of the top end in the lower frame, a third roller is installed between the first electric telescopic rods, a fourth roller is installed on one side of the middle of the upper frame, and a fifth roller is installed on the other side of the middle of the upper frame. The preserved szechuan pickle dewatering device has the advantages that the first filter belt and the second filter belt are arranged, moisture of preserved szechuan pickles is removed through extrusion of the first filter belt and the second filter belt, the preserved szechuan pickles are scraped off through the first scraper and the second scraper and fall into the material collecting groove to complete operation, continuous extrusion dewatering can be conducted on the preserved szechuan pickles through the operation method, production efficiency is high, and time and labor are saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of mustard tuber production, in particular to a dehydrator for mustard tuber production. Background Art

[0002] Zhacai is a cruciferous herb. The petiole base of the lower leaves of Zhacai is fleshy and swollen, forming an uneven fist shape. The basal leaves are obovate or oblong, flat or wrinkled, and the base is deeply pinnate, forming a thick petiole with grooves. Because it needs to be squeezed to squeeze out the water in the vegetable during processing, it is called "Zhacai". China is the only country in the world that produces Zhacai. The main Zhacai planting areas in China are Sichuan, Zhejiang, Chongqing and other provinces and cities. Zhacai likes high and cool terrain, good drainage, and loose soil. It is generally propagated by sowing. Zhacai has a crisp texture, delicious flavor, rich nutrition, special sour and salty taste, and rich in protein, carotene, dietary fiber, minerals, etc. that are necessary for the human body. However, Zhacai has a high salt content, and excessive consumption can cause people to suffer from high blood pressure. Zhacai is also known as the world's "three famous pickles" together with French pickles and German sweet and sour cabbage. The dehydrator for Zhacai production mainly refers to a specific type of dehydration equipment used in the production process of Zhacai. This type of dehydrator usually has a centrifugal dehydration function, which can remove water from the material through high-speed rotation. In addition, this type of dehydrator may also include automated continuous operation, such as automatic tension adjustment system and air pressure control.

[0003] The dehydrator for the production of mustard tuber is specifically used for the production of mustard tuber, which is used to improve the dehydration efficiency of mustard tuber, so that it can reach the required dehydration degree, so as to facilitate the subsequent processing process. The mustard tuber dehydrator is a kind of machine that uses hydraulic technology to squeeze the mustard tuber to quickly drain the water in it. This kind of equipment usually adopts a hydraulic system, and the force provided by the hydraulic cylinder is used to squeeze the mustard tuber, so as to quickly drain the water in it. In addition, the mustard tuber dehydrator may also adopt the principle of centrifugal motion, that is, through high-speed rotation, the water in the material is made to move centrifugally, so as to achieve the purpose of dehydration.

[0004] At present, the traditional method of dehydrating mustard tuber is to use manpower or a cylinder to drive a squeezing plate to squeeze the mustard tuber placed on a screen to dehydrate it. However, this operation method cannot continuously squeeze and dehydrate the mustard tuber, has low production efficiency, and is time-consuming and labor-intensive. Utility Model Content

[0005] 1. Technical issues to be resolved

[0006] The technical problem to be solved by the utility model is to provide a dehydrating machine for the production of pickled mustard tubers, which can continuously squeeze and dehydrate pickled mustard tubers and has high production efficiency and saves time and labor, in view of the current status of the prior art.

[0007] (II) Technical solution

[0008] The utility model is realized through the following technical scheme: a dehydrator for mustard production, comprising a lower frame, an upper frame is fixed to the middle part of the upper end of the lower frame, a side frame is fixed to one side of the upper end of the lower frame, a feeding trough is arranged in the side frame, a roller one is installed on one side of the inner top end of the lower frame, a motor one is arranged on one side of the roller one, a roller two is installed on the other side of the roller one in the lower frame, two electric telescopic rods one are symmetrically installed in the middle part of the top end of the lower frame, a roller three is installed between the electric telescopic rods one, a roller four is installed on one side of the middle part of the upper frame, a roller five is installed on the other side of the middle part of the upper frame, a filter belt one is sleeved on the roller one, the roller two, the roller three, the roller four and the roller five, The lower frame is provided with a scraper 1 on the outer side of the filter belt 1, a roller 6 is installed on one side of the bottom of the upper frame, a motor 2 is installed on one side of the roller 6, a roller 7 is installed in the middle of the bottom of the upper frame, a roller 8 is installed on the other side of the bottom of the upper frame, a roller 9 is installed on one side of the top of the upper frame, a roller 10 is installed on the other side of the top of the upper frame, a group of electric telescopic rods 2 are installed in the middle of the top of the upper frame, a roller 11 is installed between the electric telescopic rods 2, a filter belt 2 is sleeved on the rollers 6, 7, 8, 9, 10 and 11, a scraper 2 is provided on the outer side of the filter belt 2 of the upper frame, a water collecting trough is provided in the middle of the bottom end of the lower frame, and a material receiving trough is provided on one side of the bottom end of the lower frame.

[0009] Furthermore, the lower frame is connected to the upper frame by bolts, and the lower frame is connected to the side frame by bolts.

[0010] By adopting the above technical solution, the lower frame, the upper frame and the side frame form a stable structure.

[0011] Furthermore, a fixing portion of the electric telescopic rod is bolted to the lower frame, and a telescopic end of the electric telescopic rod is rotationally connected to the three rotating shafts of the drum.

[0012] By adopting the above technical solution, the filter belt is tightened when the electric telescopic rod is extended.

[0013] Furthermore, the second fixing portion of the electric telescopic rod is bolted to the upper frame, and the second telescopic end of the electric telescopic rod is rotationally connected to the eleventh rotating shaft of the drum.

[0014] By adopting the above technical solution, the second electric telescopic rod is extended to tighten the second filter belt.

[0015] Furthermore, the filter belt 1 and the filter belt 2 are squeezed together by the roller 4, the roller 5, the roller 6, the roller 7 and the roller 8.

[0016] By adopting the above technical solution, the first filter belt and the second filter belt are squeezed to remove moisture from the mustard tuber.

[0017] Furthermore, the first filter belt has a dense pore structure, and the second filter belt has a dense pore structure.

[0018] By adopting the above technical solution, the escaped water flows into the water collecting tank through the dense holes.

[0019] Furthermore, the scraper 1 is fitted with the filter belt 1, and the scraper 2 is fitted with the filter belt 2.

[0020] By adopting the above technical solution, the dehydrated mustard tuber remaining on the second filter belt is scraped off by the second scraper and falls onto the first filter belt, and the dehydrated mustard tuber remaining on the first filter belt is scraped off by the first scraper and falls into the receiving trough.

[0021] (III) Beneficial effects

[0022] Compared with the prior art, the utility model has the following beneficial effects:

[0023] In order to solve the problem that the traditional method of dehydrating pickled mustard tuber is to use manpower or a cylinder to drive an extrusion plate to squeeze the pickled mustard tuber placed on a screen to dehydrate it, but this operation method cannot continuously extrude and dehydrate the pickled mustard tuber, has low production efficiency, and is time-consuming and labor-intensive, the utility model arranges a filter belt one and a filter belt two, and the filter belts one and two are used to squeeze the pickled mustard tuber to remove moisture, and the scraper one and two scrapers scrape the moisture off and drop it into a material receiving trough to complete the operation. This operation method can continuously extrude and dehydrate the pickled mustard tuber, has high production efficiency, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a structural schematic diagram of a dehydrator for mustard tuber production described in the utility model;

[0025] Figure 2 The utility model is a dehydrator for producing mustard tuber. Figure 1 Enlarged view of point A in the middle.

[0026] The following are the descriptions of the reference numerals:

[0027] 1. Lower frame; 2. Upper frame; 3. Side frame; 4. Feed chute; 5. Drum one; 6. Motor one; 7. Drum two; 8. Electric telescopic rod one; 9. Drum three; 10. Drum four; 11. Drum five; 12. Filter belt one; 13. Scraper one; 14. Drum six; 15. Motor two; 16. Drum seven; 17. Drum eight; 18. Drum nine; 19. Drum ten; 20. Electric telescopic rod two; 21. Drum eleven; 22. Filter belt two; 23. Scraper two; 24. Water collecting trough; 25. Collecting trough. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0029] like Figure 1-2 As shown, a dehydrator for mustard production in this embodiment comprises a lower frame 1, an upper frame 2 is fixed to the middle part of the upper end of the lower frame 1, a side frame 3 is fixed to one side of the upper end of the lower frame 1, a feeding trough 4 is arranged in the side frame 3, a roller 5 is installed on one side of the inner top of the lower frame 1, a motor 6 is arranged on one side of the roller 5, a roller 2 7 is installed on the other side of the roller 5 in the lower frame 1, two electric telescopic rods 8 are symmetrically installed in the middle of the top of the lower frame 1, a roller 3 9 is installed between the electric telescopic rods 8, a roller 4 10 is installed on one side of the middle of the upper frame 2, a roller 5 11 is installed on the other side of the middle of the upper frame 2, a filter belt 12 is sleeved on the roller 15, the lower frame 1 is provided with a scraper 13 on the outside of the filter belt 12, and a bottom of the upper frame 2 is provided with a filter belt 12. A roller six 14 is installed on the side, a motor two 15 is arranged on one side of the roller six 14, a roller seven 16 is installed in the middle of the bottom of the upper frame 2, a roller eight 17 is installed on the other side of the bottom of the upper frame 2, a roller nine 18 is installed on one side of the top of the upper frame 2, a roller ten 19 is installed on the other side of the top of the upper frame 2, a group of electric telescopic rods two 20 is installed in the middle of the top of the upper frame 2, a roller eleven 21 is installed between the electric telescopic rods two 20, a filter belt two 22 is sleeved on the roller six 14, the roller seven 16, the roller eight 17, the roller nine 18, the roller ten 19 and the roller eleven 21, a scraper two 23 is arranged on the outer side of the filter belt two 22 of the upper frame 2, a water collecting trough 24 is arranged in the middle of the bottom end of the lower frame 1, and a material receiving trough 25 is arranged on one side of the bottom end of the lower frame 1, the water collecting trough 24 recovers the dehydrated water, and the material receiving trough 25 collects the dehydrated mustard tuber.

[0030] like Figure 1-2As shown, the lower frame 1 is bolted to the upper frame 2, the lower frame 1 is bolted to the side frame 3, the lower frame 1 forms a stable structure with the upper frame 2 and the side frame 3, the fixed portion of the telescopic rod 18 is bolted to the lower frame 1, the telescopic end of the electric telescopic rod 18 is rotatably connected to the rotating shaft of the drum 39, the electric telescopic rod 18 is extended to tighten the filter belt 12, the fixed portion of the electric telescopic rod 20 is bolted to the upper frame 2, the telescopic end of the electric telescopic rod 20 is rotatably connected to the rotating shaft of the drum 11 21, the electric telescopic rod 20 is extended to tighten the filter belt 22, and the filter belt 12 is connected to the filter belt 22. The drum four 10, the drum five 11, the drum six 14, the drum seven 16 and the drum eight 17 are squeezed together, the filter belt one 12 and the filter belt two 22 are squeezed to remove the moisture from the pickled mustard tuber. The filter belt one 12 has a dense pore structure, and the filter belt two 22 has a dense pore structure. The removed moisture flows into the water collecting tank 24 through the dense pores. The scraper one 13 is fitted with the filter belt one 12, and the scraper two 23 is fitted with the filter belt two 22. The dehydrated pickled mustard tuber remaining on the filter belt two 22 is scraped off by the scraper two 23 and falls onto the filter belt one 12, and the dehydrated pickled mustard tuber remaining on the filter belt one 12 is scraped off by the scraper one 13 and falls into the receiving tank 25.

[0031] The specific implementation process of this embodiment is as follows: when in use, the mustard tuber is put into the feed trough 4, and the mustard tuber falls onto the filter belt 12 through the feed trough 4. The filter belt 12 is driven by the motor 6 to drive the mustard tuber to rotate forward, and the water of the mustard tuber is removed by squeezing the filter belt 12 and the filter belt 22. The dehydrated mustard tuber remaining on the filter belt 22 is scraped off by the scraper 23 and falls onto the filter belt 12. The dehydrated mustard tuber remaining on the filter belt 12 is scraped off by the scraper 13 and falls into the receiving trough 25 to complete the operation. This operation method can continuously squeeze the mustard tuber, has high production efficiency, and saves time and effort.

[0032] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A dehydrator for the production of mustard tuber, characterized in that: The invention comprises a lower frame (1), an upper frame (2) is fixed at the middle of the upper end of the lower frame (1), a side frame (3) is fixed at one side of the upper end of the lower frame (1), a feed trough (4) is arranged in the side frame (3), a roller (5) is installed at one side of the top of the lower frame (1), a motor (6) is arranged at one side of the roller (5), a roller (7) is installed at the other side of the roller (5) in the lower frame (1), and two rollers (7) are symmetrically installed at the middle of the top of the lower frame (1). An electric telescopic rod (8), a roller (9) is installed between the electric telescopic rod (8), a roller (10) is installed on one side of the middle of the upper frame (2), a roller (11) is installed on the other side of the middle of the upper frame (2), a filter belt (12) is sleeved on the roller (5), the roller (7), the roller (9), the roller (10) and the roller (11), and a scraper (13) is provided on the outer side of the filter belt (12), A roller six (14) is installed on one side of the bottom of the upper frame (2), a motor two (15) is arranged on one side of the roller six (14), a roller seven (16) is installed in the middle of the bottom of the upper frame (2), a roller eight (17) is installed on the other side of the bottom of the upper frame (2), a roller nine (18) is installed on one side of the top of the upper frame (2), a roller ten (19) is installed on the other side of the top of the upper frame (2), a group of electric telescopic rods two (20) is installed in the middle of the top of the upper frame (2), and the electric A roller eleven (21) is installed between the second telescopic rod (20); a filter belt two (22) is sleeved on the roller six (14), the roller seven (16), the roller eight (17), the roller nine (18), the roller ten (19) and the roller eleven (21); a scraper two (23) is arranged on the outer side of the filter belt two (22) on the upper frame (2); a water collecting trough (24) is arranged in the middle of the bottom end of the lower frame (1); and a material receiving trough (25) is arranged on one side of the bottom end of the lower frame (1).

2. A dehydrator for producing mustard tuber according to claim 1, characterized in that: The lower frame (1) is connected to the upper frame (2) by bolts, and the lower frame (1) is connected to the side frame (3) by bolts.

3. The dehydrator for producing mustard tuber according to claim 1, characterized in that: The fixing portion of the electric telescopic rod (8) is bolted to the lower frame (1), and the telescopic end of the electric telescopic rod (8) is rotationally connected to the rotating shaft of the drum (9).

4. The dehydrator for producing mustard tuber according to claim 1, characterized in that: The fixing portion of the second electric telescopic rod (20) is bolted to the upper frame (2), and the telescopic end of the second electric telescopic rod (20) is rotationally connected to the eleventh rotating shaft of the drum (21).

5. The dehydrator for producing mustard tuber according to claim 1, characterized in that: The filter belt one (12) and the filter belt two (22) are squeezed together through the roller four (10), the roller five (11), the roller six (14), the roller seven (16) and the roller eight (17).

6. A dehydrator for producing mustard tuber according to claim 5, characterized in that: The filter belt 1 (12) is a dense pore structure, and the filter belt 2 (22) is a dense pore structure.

7. The dehydrator for producing mustard tuber according to claim 1, characterized in that: The scraper one (13) is in contact with the filter belt one (12), and the scraper two (23) is in contact with the filter belt two (22).