High-efficiency comprehensive water removal system of high-frequency infrared carbon and sulfur analyzer

By using a combination system of ozone-free ultraviolet lamp and adsorption layer in a high-frequency infrared carbon sulfur analyzer, the problem of bacterial breeding and pollution is solved, and ozone-free sterilization and efficient water removal are achieved, improving the accuracy of the analysis results.

CN222342457UActive Publication Date: 2025-01-14DEYANG LIDA INSTR CO LTD
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Patent Information

Application Number
CN202420951537.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-14
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing water removal method can easily lead to bacterial growth during the filtration process, contaminating the analysis gas, and affecting the accuracy of carbon and sulfur analysis results.

Method used

A high-efficiency integrated water removal system with high-frequency infrared carbon sulfur analyzer was designed, and the sterilization treatment was carried out using an ozone-free ultraviolet lamp, combined with a gas-liquid separation tube and an adsorption layer to ensure that the sterilization process does not produce ozone, and passes through pores and transparency. The plate and pressure relief tube improve the heat dissipation, sealing and control of the system.

Benefits of technology

It effectively inhibits the growth of bacteria in the gas-liquid separation tube, avoids the production of ozone, ensures the purity of the analytical gas, and improves the accuracy of carbon and sulfur detection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-efficiency comprehensive water removal system of a high-frequency infrared carbon and sulfur analyzer, which comprises a gas-liquid separation pipe, ozone-free sterilization mechanisms are arranged on two sides of the gas-liquid separation pipe, and the ozone-free sterilization mechanisms are used for inhibiting bacteria breeding in filtered liquid of the gas-liquid separation pipe. A mounting frame is mounted in the gas-liquid separation pipe, an adsorption layer is mounted on the mounting frame, the sterilization mechanism comprises connecting convex plates mounted on the two sides of the gas-liquid separation pipe, ozone-free ultraviolet lamps are mounted in the connecting convex plates, vent holes are formed in the two sides of each connecting convex plate, and a transparent plate is mounted on one side of each connecting convex plate. According to the high-efficiency comprehensive water removal system of the high-frequency infrared carbon and sulfur analyzer, provided by the utility model, bacteria remained in filtered liquid in the gas-liquid separation pipe can be conveniently sterilized, and meanwhile, the ozone-free ultraviolet lamp does not react with oxygen in the gas-liquid separation pipe to generate ozone.
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Description

Technical Field

[0001] The utility model relates to the field of high-frequency infrared carbon-sulfur analyzers, in particular to a high-frequency infrared carbon-sulfur analyzer with high efficiency and comprehensive water removal system. Background Art

[0002] The infrared carbon-sulfur analyzer is used in conjunction with a high-frequency induction combustion furnace. It can quickly and accurately determine the mass fractions of carbon and sulfur in steel, iron, alloys, non-ferrous metals, cement, ores, glass and other materials. It is a high-tech product that integrates optics, machinery, electricity, computers, and analytical technology. It is an ideal analytical equipment for determining carbon and sulfur in many industries. When the high-frequency infrared carbon-sulfur analyzer is used in the analysis of ore samples and hydrogen-containing substances, oxygen and hydrogen chemically react to generate water vapor during the combustion process, which affects the analysis results of carbon and sulfur elements and causes inaccurate results. Therefore, it is necessary to remove the water vapor and then let the analysis gas enter the carbon and sulfur detection cell. The carbon and sulfur detection results can be accurate.

[0003] However, some existing water removal methods include condensation, adsorption and filtration. The liquid in the gas is filtered, but some bacteria will remain in the liquid during the filtration process. After a long period of accumulation, the liquid will breed more bacteria, causing the bacteria to be mixed into the gas and discharged, which in turn causes the discharged gas to be contaminated.

[0004] Therefore, it is necessary to provide a high-frequency infrared carbon-sulfur analyzer efficient comprehensive water removal system that is convenient for sterilizing liquids and does not cause other chemical reactions to solve the above technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a high-efficiency comprehensive water removal system for a high-frequency infrared carbon-sulfur analyzer.

[0006] The utility model provides a high-efficiency comprehensive water removal system for a high-frequency infrared carbon-sulfur analyzer, comprising a gas-liquid separation tube, both sides of which are provided with ozone-free sterilization mechanisms, the ozone-free sterilization mechanisms being used to inhibit the growth of bacteria in the filtered liquid of the gas-liquid separation tube, a mounting frame being installed inside the gas-liquid separation tube, and an adsorption layer being installed on the mounting frame.

[0007] In order to achieve the effect of sterilization without producing ozone, the utility model provides a high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system. Preferably, the sterilization mechanism includes connecting convex plates installed on both sides of the gas-liquid separation tube, and an ozone-free ultraviolet lamp is installed inside the connecting convex plate.

[0008] In order to achieve the effect of facilitating heat dissipation inside the connecting convex plate, the utility model provides a high-efficiency comprehensive water removal system for a high-frequency infrared carbon-sulfur analyzer. Preferably, air holes are provided on both sides of the connecting convex plate, and a transparent plate is installed on one side of the connecting convex plate.

[0009] In order to achieve the effect of easy disassembly, the utility model provides a high-frequency infrared carbon-sulfur analyzer with a high-efficiency comprehensive water removal system. Preferably, one end of the gas-liquid separation tube is connected to a connecting sleeve, and a fixing block is screwed on the connecting sleeve.

[0010] In order to achieve the effect of improving the sealing performance, the utility model provides a high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system. Preferably, a groove is provided on one side of the gas-liquid separation tube, and a sealing ring is provided inside the groove, and one side of the sealing ring is in contact with the inner wall of the connecting sleeve.

[0011] In order to achieve the effect of facilitating the control of the air evacuation speed, the utility model provides a high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system. Preferably, one side of the gas-liquid separation tube and the connecting sleeve are both connected to an air evacuation pipe, one end of the air evacuation pipe is connected to a connecting block, the bottom of the connecting block is connected to a connecting pipe, and the connecting pipe is connected to a control valve.

[0012] In order to achieve the effect of facilitating pressure relief, the utility model provides a high-frequency infrared carbon-sulfur analyzer efficient comprehensive water removal system. Preferably, a pressure relief pipe is installed on the gas-liquid separation pipe, and the pressure relief pipe is used to reduce the internal pressure of the gas-liquid separation pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] Ozone-free sterilization mechanism: It is convenient to sterilize the bacteria remaining in the filtered liquid inside the gas-liquid separation tube. At the same time, the ozone-free ultraviolet lamp will not react with the oxygen in the gas-liquid separation tube to produce ozone. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A structural schematic diagram of a preferred embodiment of a high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system provided by the utility model;

[0016] Figure 2 for Figure 1 A cross-sectional view of the internal structure of the gas-liquid separation tube shown.

[0017] Numbers in the figure: 1. Gas-liquid separation tube; 2. Ozone-free sterilization mechanism; 21. Connecting convex plate; 22. Transparent plate; 23. Air vent; 24. Ozone-free ultraviolet lamp; 3. Air vent pipe; 4. Connecting block; 5. Connecting pipe; 6. Control valve; 7. Connecting sleeve; 8. Fixing block; 9. Sealing ring; 10. Mounting frame; 11. Adsorption layer; 12. Pressure relief pipe. DETAILED DESCRIPTION

[0018] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0019] Please refer to Figure 1 and Figure 2 ,in Figure 1 A structural schematic diagram of a preferred embodiment of a high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system provided by the utility model; Figure 2 for Figure 1 The cross-sectional view of the internal structure of the gas-liquid separation tube is shown. The high-efficiency integrated water removal system of the high-frequency infrared carbon-sulfur analyzer comprises a gas-liquid separation tube 1, both sides of the gas-liquid separation tube 1 are provided with an ozone-free sterilization mechanism 2, the ozone-free sterilization mechanism 2 is used to inhibit the growth of bacteria in the filtered liquid of the gas-liquid separation tube 1, and a mounting frame 10 is installed inside the gas-liquid separation tube 1, and an adsorption layer 11 is installed on the mounting frame 10.

[0020] The adsorption layer 11 is made of activated carbon, which is convenient for adsorbing moisture in the gas. Meanwhile, the mounting frame 10 is slidably inserted into the gas-liquid separation tube 1 .

[0021] In the specific implementation process, Figure 1 and Figure 2 As shown, the ozone-free sterilization mechanism 2 includes connecting convex plates 21 installed on both sides of the gas-liquid separation tube 1, and an ozone-free ultraviolet lamp 24 is installed inside the connecting convex plates 21.

[0022] By arranging an ozone-free ultraviolet lamp 24 inside the connecting convex plate 21, it is convenient to sterilize the moisture adsorbed by the adsorption layer 11, thereby preventing bacteria from growing in the moisture and causing the gas inside the gas-liquid separation tube 1 to be contaminated by bacteria.

[0023] refer to Figure 1 and Figure 2 As shown, air vents 23 are provided on both sides of the connecting protruding plate 21 , and a transparent plate 22 is installed on one side of the connecting protruding plate 21 .

[0024] By opening the air vent hole 23 on the outer side of the connecting convex plate 21, the internal space of the connecting convex plate 21 can be connected to the outside to facilitate heat dissipation. At the same time, the transparent plate 22 is made of quartz glass, which has good light transmittance, so that the light of the ozone-free ultraviolet lamp 24 can pass through.

[0025] It should be noted that: the adsorption layer 11 is embedded in the interior of the mounting frame 10, the mounting frame 10 is slidably inserted in the interior of the gas-liquid separation tube 1, the connecting protrusion 21 and the gas-liquid separation tube 1 are a cast integral part, the ozone-free ultraviolet lamp 24 is embedded in the interior of the connecting protrusion 21, and the transparent plate 22 and the connecting protrusion 21 are adhesively connected and sealed. Under normal circumstances, when the wavelength of the ultraviolet sterilization lamp is less than 200nm, it will react with the oxygen in the gas-liquid separation tube 1 to produce ozone. By utilizing the unique 254nm wavelength of the ozone-free ultraviolet lamp 24, ozone is prevented from being generated. The material of the transparent plate 22 is quartz glass, which has good light transmittance, to avoid the situation where the light transmittance is insufficient and the ultraviolet rays cannot penetrate the transparent plate 22.

[0026] refer to Figure 1 and Figure 2 As shown, one end of the gas-liquid separation tube 1 is connected to a connecting sleeve 7 , and a fixing block 8 is screwed on the connecting sleeve 7 .

[0027] By arranging the fixing block 8 on the connecting sleeve 7, it is convenient to separate the connecting sleeve 7 from the gas-liquid separation tube 1 by rotating the fixing block 8, so that the gas-liquid separation tube 1 can be disassembled and replaced to facilitate the replacement of the internal components.

[0028] refer to Figure 1 and Figure 2 As shown, a groove is provided on one side of the gas-liquid separation tube 1 , and a sealing ring 9 is provided inside the groove, and one side of the sealing ring 9 is in contact with the inner wall of the connecting sleeve 7 .

[0029] By providing a groove on one side of the gas-liquid separation tube 1 and arranging a sealing ring 9 inside the groove, the sealing performance between the connecting sleeve 7 and the gas-liquid separation tube 1 can be improved.

[0030] refer to Figure 1 and Figure 2 As shown, one side of the gas-liquid separation tube 1 and the connecting sleeve 7 are both connected to a gas venting tube 3, one end of the gas venting tube 3 is connected to a connecting block 4, the bottom of the connecting block 4 is connected to a connecting tube 5, and the connecting tube 5 is connected to a control valve 6.

[0031] By arranging a gas vent pipe 3 on one side of the gas-liquid separation tube 1 and the connecting sleeve 7, it is convenient to take in air from one end of the gas-liquid separation tube 1 and exhaust air from one side of the connecting sleeve 7, and the filtered liquid is discharged from the connecting pipe 5 at the bottom of the gas-liquid separation tube 1.

[0032] refer to Figure 1 and Figure 2 As shown, a pressure relief pipe 12 is installed on the gas-liquid separation pipe 1 , and the pressure relief pipe 12 is used to reduce the internal pressure of the gas-liquid separation pipe 1 .

[0033] By setting a pressure relief pipe 12 at the top of the gas-liquid separation pipe 1, when the ozone-free ultraviolet lamp 24 is working, it will heat the gas in the gas-liquid separation pipe 1, so that the internal pressure increases, and the pressure can be released by opening the solenoid valve on the pressure relief pipe 12.

[0034] It should be noted that: the air vent pipe 3 is flange-connected to the gas-liquid separation pipe 1 and the connecting sleeve 7 respectively, the connecting block 4 is flange-connected to the air vent pipe 3 , the connecting pipe 5 is flange-connected to the connecting block 4 , and the control valve 6 is flange-connected to the connecting pipe 5 .

[0035] The working principle of the high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system provided by the utility model is as follows:

[0036] When in use, the connecting pipe 5 is connected to the air supply pipe and the exhaust pipe respectively, and the air discharge pipe 3 on one side of the gas-liquid separation pipe 1 transports the gas into the gas-liquid separation pipe 1. The adsorption layer 11 in the gas-liquid separation pipe 1 absorbs and filters the moisture in the gas. To ensure that the moisture adsorbed by the adsorption layer 11 will not breed bacteria and pollute the gas in the gas-liquid separation pipe 1, the ozone-free ultraviolet lamp 24 inside the connecting convex plate 21 is convenient for sterilizing the bacteria in the moisture. At the same time, since the specific wavelength of the ozone-free ultraviolet lamp 24 will not react with oxygen to produce ozone, the filtered The gas is discharged through the vent pipe 3 on one side of the connecting sleeve 7. The gas in the gas-liquid separation tube 1 will heat up and expand during the sterilization process of the ozone-free ultraviolet lamp 24. The pressure relief pipe 12 on the gas-liquid separation tube 1 can be opened to reduce the pressure in the gas-liquid separation tube 1. When it is necessary to replace the adsorption layer 11 in the gas-liquid separation tube 1, the fixed block 8 can be rotated to separate the fixed block 8 from the gas-liquid separation tube 1, and the mounting frame 10 in the gas-liquid separation tube 1 can be pulled out for replacement. When it is necessary to control the venting speed of the vent pipe 3, the control valve 6 can be rotated to adjust the venting speed.

[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A high-efficiency comprehensive water removal system for a high-frequency infrared carbon-sulfur analyzer, characterized in that: The invention comprises a gas-liquid separation tube (1), wherein both sides of the gas-liquid separation tube (1) are provided with ozone-free sterilization mechanisms (2), the ozone-free sterilization mechanisms (2) are used to inhibit the growth of bacteria in the liquid being filtered by the gas-liquid separation tube (1), and a mounting frame (10) is installed inside the gas-liquid separation tube (1), and an adsorption layer (11) is installed on the mounting frame (10).

2. The high-frequency infrared carbon and sulfur analyzer high-efficiency comprehensive water removal system according to claim 1 is characterized in that: The ozone-free sterilization mechanism (2) comprises connecting convex plates (21) installed on both sides of the gas-liquid separation tube (1), and an ozone-free ultraviolet lamp (24) is installed inside the connecting convex plates (21).

3. The high-efficiency comprehensive water removal system of the high-frequency infrared carbon-sulfur analyzer according to claim 2 is characterized in that: Air vents (23) are provided on both sides of the connecting convex plate (21), and a transparent plate (22) is installed on one side of the connecting convex plate (21).

4. The high-frequency infrared carbon-sulfur analyzer efficient comprehensive water removal system according to claim 1 is characterized in that: One end of the gas-liquid separation tube (1) is connected to a connecting sleeve (7), and a fixing block (8) is screwed onto the connecting sleeve (7).

5. The high-efficiency comprehensive water removal system of the high-frequency infrared carbon-sulfur analyzer according to claim 1 is characterized in that: A groove is provided on one side of the gas-liquid separation tube (1), and a sealing ring (9) is provided inside the groove, and one side of the sealing ring (9) is in contact with the inner wall of the connecting sleeve (7).

6. The high-frequency infrared carbon-sulfur analyzer high-efficiency comprehensive water removal system according to claim 5 is characterized in that: One side of the gas-liquid separation tube (1) and the connecting sleeve (7) are both connected to a gas venting tube (3), one end of the gas venting tube (3) is connected to a connecting block (4), the bottom of the connecting block (4) is connected to a connecting tube (5), and the connecting tube (5) is connected to a control valve (6).

7. The high-frequency infrared carbon and sulfur analyzer efficient comprehensive water removal system according to claim 1 is characterized in that: A pressure relief pipe (12) is installed on the gas-liquid separation pipe (1), and the pressure relief pipe (12) is used to reduce the internal pressure of the gas-liquid separation pipe (1).