Anti-precipitation efficient stirring tank

By combining the cylindrical groove body with the flow guide cylinder in the stirring tank, using the flange coupling and different types of impellers, the problem of poor stirring effect of high specific gravity and high hardness materials is solved, and a deeper stirring shaft depth is achieved and Higher mixing efficiency reduces equipment wear and maintenance costs.

CN222342745UActive Publication Date: 2025-01-14BAIYIN NONFERROUS GROUP
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Patent Information

Application Number
CN202421042548.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-01-14
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

When handling high specific gravity and high hardness materials, the mixing effect is poor, the materials are prone to precipitation, and the stirring blades and tank bodies are quickly worn, resulting in poor mixing effect and excessive equipment load.

Method used

A high-efficiency anti-precipitation stirring tank was designed, using a cylindrical groove body and a flow guide cylinder, using an upper and lower shaft connected by a flange coupling, and a flat paddle type and propulsion type impeller. The upper and lower flow guide ports of the flow guide cylinder are designed. , a circulating vortex is formed to improve stirring efficiency.

Benefits of technology

Effectively extend the depth of the stirring shaft, reduce equipment wear, improve stirring effect, prevent precipitation, reduce maintenance costs, and improve the overall working efficiency of the stirring tank.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-precipitation efficient stirring tank, and belongs to the technical field of stirring equipment. Comprising a cylindrical tank body, a guide cylinder is arranged on the lower side in the cylindrical tank body through a fixing support, guide openings are formed in the upper end and the lower end of the guide cylinder, a stirring impeller is arranged in the guide cylinder and arranged on a stirring shaft, and the upper end of the stirring shaft is connected with a driving assembly installed at the top of the cylindrical tank body; a feeding pipe and a discharging pipe are arranged on the side wall of the upper portion of the cylindrical groove body, the feeding pipe is obliquely installed, and an outlet of the feeding pipe is located over an opening in the top of the guide cylinder. According to the utility model, the stability and regularity of circular flow of slurry in the tank body can be effectively combed, and turbulent flow disturbance in the tank body is reduced. And through the combing effect of different types of impeller combinations at the upper part and the lower part and the guide cylinder structure on the slurry flowing direction, a circulating vortex can be formed in the tank body in the actual operation process, so that the overall working efficiency of the stirring tank is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stirring tanks, in particular to an anti-precipitation high-efficiency stirring tank, in particular to stirring before selection in a mineral processing process and stirring in a reagent dissolving process. Background Art

[0002] Mixing tanks are often used for mixing liquids, bulk solids or a variety of slurry materials. In actual industrial production, when ordinary mixing tanks process materials of different properties, they will encounter problems such as insufficient mixing and fusion of materials, easy precipitation of high specific gravity materials, and rapid wear of mixing blades and tank bodies caused by high hardness materials.

[0003] In the actual operation of the process, due to the large amount of slurry in the upstream process, it also contains solid particles with extremely high hardness and specific gravity. In the actual production process, ordinary mixing tanks have always had many problems such as poor mixing effect caused by excessive amount, insufficient mixing after the additives enter the mixing tank, and inconvenient fine operation. In order to solve the problem of poor mixing effect, the depth of the mixing shaft, the diameter of the impeller, and the volume of the tank have not been completely solved. First, due to the high specific gravity of the material, extending the depth of the mixing shaft will cause the upper load of the impeller to increase seriously, which may easily cause the impeller to be "crushed to death"; secondly, increasing the diameter of the impeller will cause the high-hardness material particles to wash the side wall of the mixing tank due to the huge centrifugal force, and at the same time, it will cause the load of the mixer to increase seriously, causing the motor to burn out; in addition, after increasing the volume of the tank, due to its own specific gravity, the material far from the center will settle around the lower part of the side wall of the tank, and the purpose of expanding the effective volume of the mixing tank cannot be achieved. Utility Model Content

[0004] The purpose of the utility model is to provide an anti-sedimentation high-efficiency stirring tank, which can effectively avoid various drawbacks such as excessive wear, poor stirring effect, large stirring load, and rapid material sedimentation, thereby solving the problems raised in the above background technology.

[0005] The technical solution adopted by the utility model is as follows:

[0006] A sedimentation-proof and efficient stirring tank comprises a cylindrical tank body 1, wherein a guide tube 2 is arranged on the lower side of the interior of the cylindrical tank body 1 through a fixed bracket 3, guide ports are opened at the upper and lower ends of the guide tube 2, a stirring impeller is arranged in the guide tube 2, the stirring impeller is arranged on a stirring shaft 4, the upper end of the stirring shaft 4 is connected to a driving assembly 11 installed on the top of the cylindrical tank body 1, a discharge port 5 is arranged at the bottom of the cylindrical tank body 1, a feed pipe 6 and a discharge pipe 7 are arranged on the upper side wall of the cylindrical tank body 1, the feed pipe 6 is installed obliquely, and the outlet of the feed pipe 6 is located directly above the top opening of the guide tube 2.

[0007] The stirring shaft 4 is composed of an upper shaft and a lower shaft, which are connected together by a flange coupling. The upper shaft is connected to the driving assembly 11, and a stirring impeller is arranged on the lower shaft and inserted into the guide tube 2.

[0008] The stirring impeller comprises a flat-paddle upper impeller 8 and a propulsion lower impeller 9 . The flat-paddle upper impeller 8 is arranged at the upper part of the guide tube 2 , and the propulsion lower impeller 9 is arranged at the lower part of the guide tube 2 .

[0009] The guide tube 2 has two lower guide ports, which are symmetrically arranged on both sides of the bottom of the guide tube 2 in an eight-shaped shape.

[0010] A mounting bracket 10 is disposed on the top of the cylindrical tank body 1 , and the driving assembly 11 is mounted on the mounting bracket 10 .

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0012] 1. The utility model sets the upper shaft and the lower shaft through the flange coupling. On the one hand, the lower shaft can be further extended so that it can be inserted deeper into the bottom of the liquid surface, and the bottom stirring effect will be better; on the other hand, the two parts can be repaired separately according to their respective life cycles, saving costs, facilitating replacement and maintenance, and the upper lifting space does not need to be too high. In addition, when replacing the bearing, there is no need to cut and remove the impeller, and when replacing the impeller, there is no need to cut and remove the bearing. While shortening the maintenance time, unnecessary waste is greatly reduced;

[0013] 2. The utility model can effectively stir the upper slurry by setting a flat-paddle upper impeller to ensure sufficient stirring of the material and prevent sedimentation;

[0014] 3. The guide tube provided in the utility model can effectively sort out the circulation stability and regularity of the slurry inside the tank body, and reduce the turbulent disturbance inside the tank body. Through the combing effect of the impeller combination of different types in the upper and lower parts and the guide tube structure on the flow direction of the slurry, a circulating vortex will be formed inside the tank body during actual operation, which greatly improves the overall working efficiency of the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a schematic diagram of the flow of slurry inside the stirring tank of the utility model;

[0017] As shown in the figure: cylindrical tank body 1; guide tube 2; fixed bracket 3; stirring shaft 4; discharge port 5; inlet pipe 6; outlet pipe 7; flat-paddle upper impeller 8; propulsion lower impeller 9; mounting bracket 10; drive assembly 11. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0019] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0021] Example

[0022] like Figure 1-2 The present embodiment provides an anti-sedimentation high-efficiency stirring tank, comprising a cylindrical tank body 1, wherein a guide tube 2 is arranged on the lower side of the inner part of the cylindrical tank body 1 through a fixed bracket 3, and the guide tube is made of medium manganese ductile iron, and its inner wall can withstand the scouring and wear of the material after being subjected to centrifugal force; the guide tube 2 has guide ports at both ends, and a stirring impeller is arranged in the guide tube 2, and the stirring impeller is provided with a stirring shaft 4, and the upper end of the stirring shaft 4 is connected to a driving assembly 11 installed on the top of the cylindrical tank body 1, and a discharge port 5 is arranged at the bottom of the cylindrical tank body 1, and a feed pipe 6 and a discharge pipe 7 are arranged on the upper side wall of the cylindrical tank body 1, and the feed pipe 6 is installed obliquely, and the outlet of the feed pipe 6 is located directly above the top opening of the guide tube 2.

[0023] The stirring shaft 4 is composed of an upper shaft and a lower shaft, which are connected together by a flange coupling, the upper shaft is connected to the driving assembly 11, and the lower shaft is provided with a stirring impeller and inserted into the guide tube 2. A pulley and a bearing group are also provided on the upper shaft, and the upper shaft is fixed to the upper part of the cylindrical tank body 1 through the bearing group, and the upper shaft is connected to the output shaft of the driving assembly through the pulley and the belt thereon, so that the entire driving shaft is driven to rotate through the driving assembly. The driving assembly 11 includes a driving motor and a transmission belt.

[0024] The stirring impeller comprises a flat-paddle upper impeller 8 and a propulsion lower impeller 9 . The flat-paddle upper impeller 8 is arranged at the upper part of the guide tube 2 , and the propulsion lower impeller 9 is arranged at the lower part of the guide tube 2 .

[0025] The guide tube 2 has two lower guide ports, which are symmetrically arranged in an eight-shaped shape on both sides of the bottom of the guide tube 2. The lower guide ports can enable the stirred slurry to form a fluid circulation during the stirring process.

[0026] A mounting bracket 10 is disposed on the top of the cylindrical tank body 1 , and the driving assembly 11 is mounted on the mounting bracket 10 .

[0027] The upper shaft and the lower shaft connected together by the flange coupling in the utility model are mainly for the convenience of replacement and maintenance, and the upper lifting space does not need to be too high. In addition, when replacing the bearing, there is no need to cut and remove the impeller, and when replacing the impeller, there is no need to cut and remove the bearing. While the maintenance time is shortened, unnecessary waste is greatly reduced.

[0028] The combined impeller structure of the flat-blade upper impeller and the propulsion-type lower impeller and the guide tube structure arranged in the center designed in the utility model can effectively sort out the circulation stability and regularity of the slurry inside the tank body and reduce the turbulent disturbance inside the tank body.

[0029] On the other hand, the new type of shaft is designed to be divided into two parts, which can further extend the lower shaft, so that it can be inserted deeper into the bottom of the liquid surface, and the bottom stirring effect will be better. The flat-paddle upper impeller is installed above the guide tube, which can effectively stir the upper slurry to prevent sedimentation. Through the combination of different types of impellers in the upper and lower parts and the guide tube structure to comb the flow direction of the slurry, a circulating vortex will be formed inside the tank during actual operation, greatly improving the overall working efficiency of the mixing tank.

Claims

1. An anti-sedimentation high-efficiency stirring tank, comprising a cylindrical tank body (1), characterized in that: A guide tube (2) is arranged on the lower side of the interior of the cylindrical tank body (1) via a fixed bracket (3); guide ports are opened at the upper and lower ends of the guide tube (2); a stirring impeller is arranged inside the guide tube (2); the stirring impeller is arranged on a stirring shaft (4); the upper end of the stirring shaft (4) is connected to a driving assembly (11) installed at the top of the cylindrical tank body (1); a discharge port (5) is arranged at the bottom of the cylindrical tank body (1); a feed pipe (6) and a discharge pipe (7) are arranged on the upper side wall of the cylindrical tank body (1); the feed pipe (6) is installed obliquely, and the outlet of the feed pipe (6) is located directly above the opening at the top of the guide tube (2).

2. The anti-sedimentation high-efficiency stirring tank according to claim 1, characterized in that: The stirring shaft (4) is composed of an upper shaft and a lower shaft, the upper shaft and the lower shaft are connected together through a flange coupling, the upper shaft is connected to the driving assembly (11), and the lower shaft is provided with a stirring impeller and inserted into the guide tube (2).

3. The anti-sedimentation high-efficiency stirring tank according to claim 1, characterized in that: The stirring impeller comprises a flat-paddle upper impeller (8) and a propulsion-type lower impeller (9); the flat-paddle upper impeller (8) is arranged at the upper part of the guide tube (2), and the propulsion-type lower impeller (9) is arranged at the lower part of the guide tube (2).

4. The anti-sedimentation high-efficiency stirring tank according to claim 1, characterized in that: The guide tube (2) has two lower guide ports, which are symmetrically arranged in an "eight" shape on both sides of the bottom of the guide tube (2).

5. The anti-sedimentation high-efficiency stirring tank according to claim 1, characterized in that: A mounting bracket (10) is provided on the top of the cylindrical tank body (1), and the drive assembly (11) is mounted on the mounting bracket (10).