Sword processing raw material treatment equipment
By using crushing rollers and screening devices to process metal raw materials in sword processing equipment, combined with heating device and smoke exhaust pipe to treat flue gas, the problems of insufficient melting of metal raw materials and the hazards of flue gas are solved, and rapid melting of raw materials and workers' safety are achieved. Dual effect.
Patent Information
- Application Number
- CN202421088952.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-20
AI Technical Summary
In the existing sword processing technology, the different sizes of metal raw materials lead to a long heating time, insufficient melting, and high-temperature flue gases during heating harm workers.
A sword processing raw material processing equipment is designed, including crushing rollers, screening devices and heating devices. The raw material volume is reduced through crushing rollers and accelerates the melting speed. The screening device screens qualified raw materials, and the heating device heats efficiently and cools the smoke through the smoke exhaust pipe. Aeration prevents scalding.
It realizes rapid melting of raw materials, saves fuel, reduces safety hazards, ensures orderly production, and improves workers' safety and working environment.
Smart Images
Figure CN222342984U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sword processing, in particular to a raw material processing device for sword processing. Background Art
[0002] The sword is a sharp-bladed cold weapon used for close combat and stabbing in ancient China. By the Qinggang period of the Western Zhou Dynasty, China's sword-making technology had matured. By the Warring States Period, swords such as the Sword of Goujian, King of Yue, were famous all over the world. Now in the process of sword processing, the treatment of raw materials is a key process. The sword is processed by heating the metal raw materials into a molten state, pouring it into a mold, and then the raw materials are cooled and formed.
[0003] However, in the prior art, metal raw materials are of different sizes. Larger metal raw materials are not easy to melt, resulting in a longer heating time for the raw materials. Larger metal raw materials are also prone to insufficient melting of the raw materials, affecting the quality of the product. When the metal is heated, it will emit high-temperature smoke, which can easily hurt the staff. In order to solve the above problems, we propose a sword processing raw material processing equipment. Utility Model Content
[0004] In view of the deficiencies in the prior art, the technical solution adopted by the utility model to solve the technical problems is: a sword processing raw material processing equipment, including a bottom plate; a heating device, the bottom of the heating device is fixedly connected to the top of the bottom plate, and the heating device is used to heat the sword raw material; a screening device, the bottom of the screening device is fixedly connected to the top of the heating device, and the screening device is used to screen the raw material; a feeding bin, the bottom of the feeding bin is fixedly connected to the top of the screening device; a rotating door, the outer side of the rotating door is rotatably connected to the top of the feeding bin; a crushing roller, the two ends of the crushing roller are rotatably connected to the two sides of the feeding bin, by setting the crushing roller, the metal raw material entering the device is processed, the volume of the metal raw material is reduced, the melting speed of the raw material is accelerated, fuel is saved, the heating device is convenient to heat the raw material, and insufficient melting of the raw material is avoided. By setting the heating device, the metal raw material is heated and the smoke discharged by the metal raw material is processed to prevent the smoke from scalding the human body, reduce safety hazards, and ensure the orderly progress of production.
[0005] Preferably, the screening device includes a screening bin, the top of which is fixedly connected to the bottom of the feed bin, a sieve plate is fixedly connected to the inner side of the screening bin, both sides of the sieve plate are slidably connected to receiving bins, the outer side of the receiving bin is slidably connected to the inner side of the screening bin, the raw materials are screened by the screening device, qualified raw materials are sent to the heating device, and unqualified raw materials are sent out for reprocessing, thereby accelerating the melting rate of the raw materials.
[0006] Preferably, the bottom of the screen plate is fixedly connected to a guide bin, the outer side of the guide bin is fixedly connected to the inner side of the screening bin, and the inner side of the guide bin is fixedly connected to a buffer assembly, so that the speed at which the raw materials fall downwards is reduced by the buffer assembly, thereby reducing the impact force of the raw materials on the molten metal, preventing the molten metal from splashing, and reducing safety hazards.
[0007] Preferably, the buffer assembly includes a guide plate, both sides of which are fixedly connected to the inner side of the guide bin, the outer side of the guide plate is rotatably connected to a buffer plate, the outer side of the buffer plate is fixedly connected to an elastic plate, and one end of the elastic plate away from the buffer plate is fixedly connected to the outer side of the guide plate. The raw materials are blocked by the buffer assembly, and the buffer plate guides the raw materials to fall into the interior of the heating device, thereby slowing down the feeding speed of the raw materials and increasing the safety of the device.
[0008] Preferably, the heating device includes an outer shell, the bottom of which is fixedly connected to the top of the base plate, the inner side of the outer shell is fixedly connected to a melting furnace, and the outer side of the outer shell is fixedly connected to a smoke exhaust pipe. The raw materials are heated by the heating device, and the outer shell reduces the contact between the human body and the melting furnace, preventing the human body from contacting the high-temperature raw materials, thereby improving the working environment of the workers.
[0009] Preferably, a water pipe is sleeved on the outer side of the smoke exhaust pipe, both ends of the water pipe are fixedly connected to water tanks, the bottom of the water tank is fixedly connected to the top of the base plate, the outer side of the water pipe is fixedly connected to a protective tube, the outer side of the protective tube is fixedly connected to the outer side of the outer shell, and the smoke is discharged through the smoke exhaust pipe. The smoke inside the smoke exhaust pipe is cooled before being discharged, which avoids scalding the human body with the smoke, ensures safe production, reduces safety hazards at work, and the water flow can recover the heat of the smoke.
[0010] The beneficial effects of the utility model are as follows:
[0011] 1. The utility model processes the metal raw materials entering the device by setting a crushing roller, so that the volume of the metal raw materials becomes smaller, the melting speed of the raw materials is accelerated, fuel is saved, the heating device is convenient to heat the raw materials, and insufficient melting of the raw materials is avoided.
[0012] 2. The utility model heats the metal raw materials by arranging a heating device, and processes the smoke discharged from the metal raw materials to prevent the smoke from scalding the human body, thereby reducing safety hazards and ensuring the orderly progress of production. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the front view of the utility model;
[0014] Figure 2 It is a cross-sectional view of the utility model;
[0015] Figure 3 It is a structural schematic diagram of the screening device of the utility model;
[0016] Figure 4 It is a structural sectional view of the screening device of the utility model;
[0017] Figure 5 It is a structural schematic diagram of the buffer component of the utility model;
[0018] Figure 6 It is a structural sectional view of the heating device of the utility model.
[0019] In the figure: 1. bottom plate; 2. heating device; 21. outer shell; 22. melting furnace; 23. smoke exhaust pipe; 24. water pipe; 25. water tank; 26. protective cylinder; 3. screening device; 31. screening bin; 32. sieve plate; 33. collecting bin; 34. guide bin; 35. buffer assembly; 351. guide plate; 352. buffer plate; 353. elastic plate; 4. feeding bin; 5. rotating door; 6. crushing roller. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.
[0021] Example:
[0022] See also Figure 1-Figure 6The utility model provides a technical solution: a sword processing raw material processing equipment, including a bottom plate 1; a heating device 2, the bottom of the heating device 2 is fixedly connected to the top of the bottom plate 1, and the heating device 2 is used to heat the sword raw material; a screening device 3, the bottom of the screening device 3 is fixedly connected to the top of the heating device 2, and the screening device 3 is used to screen the raw material; a feed bin 4, the bottom of the feed bin 4 is fixedly connected to the top of the screening device 3; a rotating door 5, the outer side of the rotating door 5 is rotatably connected to the top of the feed bin 4; a crushing roller 6, the two ends of the crushing roller 6 are rotatably connected to the two sides of the feed bin 4. When in use, the rotating door 5 is opened to feed the metal raw material into the feed bin 4, and the metal raw material moves along the feed bin 4 to the crushing roller. 6, the crushing roller 6 crushes the metal raw material into small pieces, and the small pieces of raw material fall down along the feed bin 4 into the screening device 3. After being screened by the screening device 3, the qualified raw material flows down along the screening device 3 into the heating device 2, and is heated into a molten state by the heating device 2. By setting the crushing roller 6, the metal raw material entering the device is processed, so that the volume of the metal raw material becomes smaller, the melting speed of the raw material is accelerated, fuel is saved, and it is convenient for the heating device 2 to heat the raw material to avoid insufficient melting of the raw material. By setting the heating device 2, the metal raw material is heated, and the smoke discharged from the metal raw material is processed to prevent the smoke from scalding the human body, reduce safety hazards, and ensure the orderly progress of production.
[0023] The screening device 3 includes a screening bin 31, the top of the screening bin 31 is fixedly connected to the bottom of the feeding bin 4, the inner side of the screening bin 31 is fixedly connected with a sieve plate 32, and the two sides of the sieve plate 32 are slidably connected with a receiving bin 33, and the outer side of the receiving bin 33 is slidably connected to the inner side of the screening bin 31. When in use, small pieces of raw materials fall downward along the feeding bin 4 into the screening device 3, and the raw materials fall along the screening bin 31 onto the sieve plate 32. Raw materials with smaller volumes fall downward along the sieve plate 32, and raw materials with larger volumes slide along the sieve plate 32 into the receiving bin 33. After the smaller raw materials fall, the receiving bin 33 is unloaded, and then the raw materials in the receiving bin 33 are poured into the feeding bin 4 again. The raw materials are screened by the screening device 3, and qualified raw materials are sent to the heating device 2, and unqualified raw materials are sent out and reprocessed, thereby accelerating the melting speed of the raw materials.
[0024] A guide bin 34 is fixedly connected to the bottom of the sieve plate 32, the outer side of the guide bin 34 is fixedly connected to the inner side of the screening bin 31, and a buffer component 35 is fixedly connected to the inner side of the guide bin 34. When in use, the screened raw materials fall downward into the guide bin 34, and the raw materials fall along the guide bin 34 to the top of the buffer component 35, and then fall downward along the buffer component 35 to the inside of the heating device 2. The buffer component 35 reduces the speed at which the raw materials fall downward, reduces the impact force of the raw materials on the molten metal, prevents the molten metal from splashing, and reduces safety hazards.
[0025] The buffer assembly 35 includes a guide plate 351, both sides of which are fixedly connected to the inner side of the guide bin 34, the outer side of the guide plate 351 is rotatably connected with a buffer plate 352, the outer side of the buffer plate 352 is fixedly connected with an elastic plate 353, and one end of the elastic plate 353 away from the buffer plate 352 is fixedly connected to the outer side of the guide plate 351. When in use, the screened raw materials fall downward into the guide bin 34, and the raw materials fall onto the buffer plate 352 along the guide bin 34 and the guide plate 351. When the buffer plate 352 is subjected to a large impact, the buffer plate 352 is rotated by force, and the buffer plate 352 drives the elastic plate 353 to bend and deform. Since the buffer plate 352 is inclined, the raw materials fall downward along the buffer plate 352. After being blocked by the buffer assembly 35, the falling speed of the raw materials is slowed down, and the raw materials move downward to the inside of the heating device 2. The raw materials are blocked by the buffer assembly 35, and the buffer plate 352 guides the raw materials to fall into the inside of the heating device 2, thereby slowing down the material discharge speed and increasing the safety of the device.
[0026] The heating device 2 includes an outer shell 21, the bottom of the outer shell 21 is fixedly connected to the top of the base plate 1, the inner side of the outer shell 21 is fixedly connected to a melting furnace 22, and the outer side of the outer shell 21 is fixedly connected to a smoke exhaust pipe 23. When in use, the raw material moves downward into the melting furnace 22, and the burner in the heating device 2 heats the melting furnace 22. The outer shell 21 is made of heat-insulating material to prevent workers from being scalded and reduce heat loss. The metal raw material inside the melting furnace 22, the smoke generated when the raw material is heated flows out along the smoke exhaust pipe 23, and the raw material is heated by the heating device 2. The outer shell 21 reduces the contact between the human body and the melting furnace 22, prevents the human body from contacting the high-temperature raw materials, and improves the working environment of the workers.
[0027] The outer side of the smoke exhaust pipe 23 is sheathed with a water pipe 24, and both ends of the water pipe 24 are fixedly connected with a water tank 25. The bottom of the water tank 25 is fixedly connected to the top of the bottom plate 1, and the outer side of the water pipe 24 is fixedly connected with a protective tube 26. The outer side of the protective tube 26 is fixedly connected to the outer side of the shell 21. When in use, the smoke generated when the raw material is heated flows out along the smoke exhaust pipe 23. The protective tube 26 covers the outer side of the smoke exhaust pipe 23 to prevent the human body from contacting the smoke exhaust pipe 23 to avoid burns. The water tank 25 sends cold water inside The water flows into the water pipe 24 and flows to the smoke exhaust pipe 23 to cool the smoke inside the smoke exhaust pipe 23. The smoke with reduced temperature is discharged along the smoke exhaust pipe 23. The water with increased temperature flows back to the water tank 25 along the water pipe 24 and is discharged through the smoke exhaust pipe 23. The smoke inside the smoke exhaust pipe 23 is cooled before being discharged, which avoids scalding of the human body by the smoke, ensures the safe production, reduces the potential safety hazard at work, and the water flow can recover the heat of the smoke.
[0028] Working principle:
[0029] When in use, the rotating door 5 is opened, and the metal raw material is fed into the feed bin 4. The metal raw material moves along the feed bin 4 to the crushing roller 6. The crushing roller 6 crushes the metal raw material into small pieces. The small pieces of raw material fall down along the feed bin 4 into the screening device 3. The raw material falls along the screening bin 31 onto the sieve plate 32. The smaller raw material falls down along the sieve plate 32. The larger raw material slides along the sieve plate 32 into the receiving bin 33. After the smaller raw material falls, the receiving bin 33 is unloaded, and then the receiving bin 33 is The raw materials inside are poured into the feed bin 4 again. The screened raw materials fall downward into the guide bin 34. The raw materials fall onto the buffer plate 352 along the guide bin 34 and the guide plate 351. When the buffer plate 352 is subjected to a large impact, the buffer plate 352 rotates under force, and the buffer plate 352 drives the elastic plate 353 to bend and deform. Since the buffer plate 352 is inclined, the raw materials fall downward along the buffer plate 352. After being blocked by the buffer assembly 35, the falling speed of the raw materials slows down, and the raw materials move downward into the melting furnace 22.
[0030] After the raw materials fall downward into the melting furnace 22, the burner in the heating device 2 heats the melting furnace 22. The outer shell 21 is made of heat-insulating material to prevent workers from being scalded and reduce heat loss. The metal raw materials inside the melting furnace 22, the smoke generated when the raw materials are heated, flows out along the exhaust pipe 23. The protective tube 26 covers the outside of the exhaust pipe 23 to prevent the human body from contacting the exhaust pipe 23 to avoid scalding. The water tank 25 sends the internal cold water into the water pipe 24, and the water flows along the water pipe 24 to the exhaust pipe 23 to cool the smoke inside the exhaust pipe 23. The smoke with reduced temperature is discharged along the exhaust pipe 23, and the water with increased temperature flows along the water pipe 24 back to the water tank 25.
[0031] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. Structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to conventional means in the field unless otherwise specified and limited.
Claims
1. A raw material processing equipment for sword processing, characterized in that: include: Bottom plate (1); A heating device (2), the bottom of the heating device (2) is fixedly connected to the top of the bottom plate (1), and the heating device (2) is used to heat the sword material; A screening device (3), the bottom of which is fixedly connected to the top of the heating device (2), and the screening device (3) is used to screen raw materials; A feed bin (4), the bottom of which is fixedly connected to the top of the screening device (3); A rotating door (5), the outer side of which is rotatably connected to the top of the feed bin (4); A crushing roller (6), both ends of which are rotatably connected to both sides of the feed bin (4).
2. The raw material processing equipment for sword processing according to claim 1 is characterized by: The screening device (3) comprises a screening bin (31), the top of the screening bin (31) is fixedly connected to the bottom of the feed bin (4), the inner side of the screening bin (31) is fixedly connected to a sieve plate (32), both sides of the sieve plate (32) are slidably connected to a material receiving bin (33), and the outer side of the material receiving bin (33) is slidably connected to the inner side of the screening bin (31).
3. The raw material processing equipment for sword processing according to claim 2 is characterized in that: The bottom of the sieve plate (32) is fixedly connected to a guide bin (34), the outer side of the guide bin (34) is fixedly connected to the inner side of the screening bin (31), and the inner side of the guide bin (34) is fixedly connected to a buffer assembly (35).
4. The raw material processing equipment for sword processing according to claim 3 is characterized by: The buffer assembly (35) comprises a guide plate (351), both sides of which are fixedly connected to the inner side of the guide bin (34), the outer side of the guide plate (351) is rotatably connected to a buffer plate (352), the outer side of the buffer plate (352) is fixedly connected to an elastic plate (353), and one end of the elastic plate (353) away from the buffer plate (352) is fixedly connected to the outer side of the guide plate (351).
5. The raw material processing equipment for sword processing according to claim 1, characterized in that: The heating device (2) comprises an outer shell (21), the bottom of the outer shell (21) is fixedly connected to the top of the base plate (1), the inner side of the outer shell (21) is fixedly connected to a melting furnace (22), and the outer side of the outer shell (21) is fixedly connected to a smoke exhaust pipe (23).
6. The raw material processing equipment for sword processing according to claim 5, characterized in that: The smoke exhaust pipe (23) is sheathed with a water pipe (24), both ends of the water pipe (24) are fixedly connected to a water tank (25), the bottom of the water tank (25) is fixedly connected to the top of the bottom plate (1), the outside of the water pipe (24) is fixedly connected to a protective tube (26), and the outside of the protective tube (26) is fixedly connected to the outside of the outer shell (21).