Grinding mechanism for toner production
By setting up threaded upper and lower grinding blocks on the toner grinding mechanism, and using the reciprocating movement of the screen disc, the problem of reducing the toner grinding effect and difficulty in screening of unqualified toners is solved due to the increase in the grinding gap. , realizes efficient grinding and quality of toner and discharge.
Patent Information
- Application Number
- CN202421100285.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-20
AI Technical Summary
After a long time of use, the existing toner grinding mechanism increases the grinding gap between the fixed grinding block, the upper grinding block and the lower grinding block, resulting in a reduced grinding effect of the toner grinding, and unqualified toners are difficult to filter and screen. Affects the quality of discharge.
A grinding mechanism for toner production is designed. By setting a thread groove on the rotating shaft to connect the upper grinding block and the lower grinding block, and using a second motor to drive the screen plate to reciprocate, adjust the grinding gap and screen to remove unqualified toners. Ensure grinding quality and discharge quality.
The grinding gap is effectively adjusted, the grinding quality of the toner is improved, and the filtering and screening of the unqualified toner is realized through the reciprocating movement of the screen plate, ensuring the quality of the discharge.
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Figure CN222343057U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toner processing, in particular to a grinding mechanism for toner production. Background Art
[0002] Toner is a common name for pigments, which include organic pigments, inorganic pigments, solvent dyes, fluorescent pigments, pearlescent pigments, fluorescent brighteners, etc., and can be added to plastics and paints for dyeing. Therefore, toner needs to be ground into fine powder through efficient grinding before it can be used. Existing grinding devices usually grind by contacting the grinding seat with the grinding block, but the grinding position is single and the grinding structure is complex. The toner can only be ground once, and the toner can be repeatedly ground multiple times, and the grinding effect of the toner is not ideal.
[0003] The published patent document CN216499589U proposes a grinding mechanism for toner production, comprising a grinding barrel, an end cover matched with the grinding barrel, and a grinding combination located inside the grinding barrel and fixedly mounted with the end cover; the grinding combination comprises a driving motor fixedly mounted on the end cover, a rotating shaft fixed to the output end of the driving motor, an upper grinding block mounted on the lower end of the rotating shaft, a lower grinding block located below the upper grinding block and fixed to the rotating shaft, and a fixed grinding block arranged between the upper and lower grinding blocks and in contact with the upper and lower grinding blocks; by matching the upper grinding block with the upper end of the fixed grinding block, the toner is subjected to a primary grinding process, and then by matching the lower grinding block with the lower end of the fixed grinding block, the toner is subjected to a secondary grinding process, which can improve the grinding effect and quality of the toner.
[0004] The inventor has found through research that there are still the following problems:
[0005] 1. The upper grinding block and the lower grinding block are fixedly connected to the rotating shaft. The long-term grinding operation between the fixed grinding block and the upper and lower grinding blocks will cause wear of the fixed grinding block, the upper grinding block and the lower grinding block, thereby increasing the grinding gap between the upper and lower grinding blocks and the fixed grinding block, thereby greatly reducing the grinding effect of the toner and the grinding quality cannot be guaranteed.
[0006] 2. When the grinding gap between the upper grinding block, the lower grinding block and the fixed grinding block increases, the grinding effect of the toner is greatly reduced, so that the unqualified toner is discharged from the discharge port together with the qualified toner, and the unqualified toner cannot be filtered out.
[0007] Therefore, a grinding mechanism for toner production is needed to solve the problems raised in the above-mentioned background technology. Utility Model Content
[0008] In view of the above problems, the utility model provides a grinding mechanism for toner production.
[0009] The utility model provides the following technical solution: a grinding mechanism for toner production, comprising a barrel body, a holder for clamping a fixed grinding block is provided at a position near the top of the inner wall of the barrel body, a through hole is provided at the center of the fixed grinding block, a rotating shaft passes through the inner side of the through hole, one end of the rotating shaft passes through the inside of a barrel cover clamped and connected with the barrel body, and is connected to the output end of a first motor, two groups of thread grooves are provided on the outer ring of the rotating shaft, and an upper grinding block adapted to the upper grinding groove of the fixed grinding block and a lower grinding block adapted to the lower grinding groove of the fixed grinding block are respectively threadedly connected;
[0010] A material guide plate is provided below the lower grinding block, and a draw box slidably connected to the barrel body is provided below the material guide plate, a through groove is provided on the inner side of the draw box, and slide grooves are provided on the inner walls on both sides of the through groove, and sieve plates slidably connected to two groups of the slide grooves are placed on the inner side of the through groove, and grooves are provided on one side of the two groups of slide grooves, and a reciprocating motion mechanism that drives the sieve plate to reciprocate is installed on the inner side of the two groups of grooves.
[0011] In a further technical solution, the reciprocating motion mechanism includes a second motor installed at the bottom of the groove, the output end of the second motor is connected to a turntable, a rotating rod is welded to the top of the turntable near the edge, a limiting ring is sleeved on the outer side of the rotating rod, and one end of the limiting ring is welded to one side of the sieve plate.
[0012] In a further technical solution, grooves are provided on both sides of the sieve plate.
[0013] In a further technical solution, two groups of limiting grooves are provided on the top of the barrel body, and two groups of limiting blocks are provided on the side of the fixed grinding block, and the two groups of limiting blocks are slidably connected to the two groups of limiting grooves respectively.
[0014] In a further technical solution, a slope is provided at the bottom of the inner cavity of the barrel body, a discharge port is provided on one side of the slope, and a feed port is provided at the top of the barrel cover.
[0015] In a further technical solution, universal wheels with brakes are installed at the bottom of the barrel, and four groups of universal wheels with brakes are provided.
[0016] The beneficial effects of the utility model are:
[0017] 1. The utility model starts the first motor, which can drive the rotating shaft to rotate, and the rotating shaft can drive the upper grinding block and the lower grinding block to rotate. Under the joint action of the fixed grinding block, the input toner can be fully ground. The upper grinding block and the lower grinding block connected by threads can adjust the gap between the upper grinding block and the lower grinding block and the fixed grinding block when the wear gap increases, thereby ensuring the grinding quality of the toner.
[0018] 2. The utility model starts two sets of second motors, which can drive two sets of turntables to rotate, and the two sets of turntables can drive two sets of rotating rods to rotate. When the two sets of rotating rods rotate, the limit rings can be driven to reciprocate under the joint action of the sieve plates slidably connected to the two sets of slide grooves. The two sets of limit rings can drive the sieve plates to reciprocate, so that the toner can be screened through the reciprocating motion of the sieve plates. Then, through the setting, unqualified toner can be filtered and removed, thereby ensuring the discharge quality of the toner. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 This is a bottom view of the utility model;
[0021] Figure 3 It is a side sectional view of the utility model;
[0022] Figure 4 It is a schematic diagram of the disassembly of the upper grinding block, the lower grinding block and the rotating shaft;
[0023] Figure 5 for Figure 3 Enlarged view of part A in .
[0024] In the figure: 1, barrel body, 2, holder, 3, fixed grinding block, 4, limiting groove, 5, limiting block, 6, through hole, 7, barrel cover, 8, first motor, 9, rotating shaft, 10, threaded groove, 11, upper grinding block, 12, lower grinding block, 13, guide plate, 14, drawer box, 15, through groove, 16, slide groove, 17, groove, 18, sieve plate, 19, groove, 20, limiting ring, 21, rotating rod, 22, turntable, 23, second motor, 24, ramp, 25, discharge port, 26, universal wheel with brake. DETAILED DESCRIPTION
[0025] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.
[0026] Example:
[0027] Reference Figure 1-Figure 5A grinding mechanism for toner production, comprising a barrel body 1, a holder 2 for clamping a fixed grinding block 3 is provided at a position near the top of the inner wall of the barrel body 1, a through hole 6 is provided at the center of the fixed grinding block 3, a rotating shaft 9 passes through the inner side of the through hole 6, one end of the rotating shaft 9 passes through the inside of a barrel cover 7 clamped and connected with the barrel body 1, and is connected to the output end of a first motor 8, two groups of thread grooves 10 are provided on the outer ring of the rotating shaft 9, and an upper grinding block 11 adapted to the upper grinding groove of the fixed grinding block 3 and a lower grinding block 12 adapted to the lower grinding groove of the fixed grinding block 3 are respectively threadedly connected;
[0028] A material guide plate 13 is provided below the lower grinding block 12, and a draw box 14 slidably connected to the barrel body 1 is provided below the material guide plate 13. A through groove 15 is provided on the inner side of the draw box 14, and slide grooves 16 are provided on the inner walls on both sides of the through groove 15. A sieve plate 18 slidably connected to two groups of slide grooves 16 are placed on the inner side of the through groove 15, and grooves 17 are provided on one side of the two groups of slide grooves 16. A reciprocating motion mechanism that drives the sieve plate 18 to reciprocate is installed on the inner side of the two groups of grooves 17.
[0029] Specifically, by starting the first motor 8, the first motor 8 can drive the rotating shaft 9 to rotate, and the rotating shaft 9 can drive the upper grinding block 11 and the lower grinding block 12 to rotate, and under the joint action of the fixed grinding block 3, the input color powder can be fully ground. The upper grinding block 11 and the lower grinding block 12 connected by threads can adjust the gap between the upper grinding block 11 and the lower grinding block 12 and the fixed grinding block 3 when the wear gap increases, thereby ensuring the grinding quality of the color powder. The set pouring plate 13 can conveniently introduce the ground color powder into the sieve plate 18, and the set reciprocating motion mechanism can drive the sieve plate 18 to reciprocate, so that the sieve plate 18 can perform a reciprocating and continuous screening operation on the color powder. Further, through the above structure, the color powder grinding effect can be improved while filtering out unqualified color powder, and the grinding quality of the color powder is guaranteed.
[0030] Among them, the reciprocating motion mechanism includes a second motor 23 installed at the bottom of the groove 17, the output end of the second motor 23 is connected to a turntable 22, and a rotating rod 21 is welded at the top of the turntable 22 near the edge. A limiting ring 20 is sleeved on the outer side of the rotating rod 21, and one end of the limiting ring 20 is welded to one side of the sieve plate 18. By starting the two groups of second motors 23, the two groups of second motors 23 can drive the two groups of turntables 22 to rotate, and the two groups of turntables 22 can drive the two groups of rotating rods 21 to rotate. While the two groups of rotating rods 21 rotate, under the joint action of the sieve plates 18 slidably connected to the two groups of slide grooves 16, the limiting ring 20 can be driven to reciprocate, and the two groups of limiting rings 20 can drive the sieve plate 18 to reciprocate, so that the toner can be screened through the reciprocating motion of the sieve plate 18, and then through the setting, unqualified toner can be filtered and removed, thereby ensuring the discharge quality of the toner.
[0031] Among them, grooves 19 are opened on both sides of the sieve plate 18. Through the provided drawer box 14, the sieve plate 18 can be easily removed from the barrel body 1. Through the provided grooves 19, the sieve plate 18 can be easily removed, thereby facilitating the treatment of unqualified color powder.
[0032] Among them, two groups of limiting grooves 4 are opened on the top of the barrel body 1, and two groups of limiting blocks 5 are arranged on the side of the fixed grinding block 3. The two groups of limiting blocks 5 are slidingly connected with the two groups of limiting grooves 4 respectively. Through the set limiting grooves 4 and limiting blocks 5, the fixed grinding block 3 can be limited to prevent it from rotating and affecting the grinding effect of the color powder.
[0033] Among them, a slope 24 is provided at the bottom of the inner cavity of the barrel body 1, and a discharge port 25 is opened on one side of the slope 24. A feed port 26 is provided on the top of the barrel cover 7. The slope 24 and the discharge port 25 can facilitate the output of the sieved color powder, and the feed port 26 can facilitate the input of the color powder. A universal wheel 27 with a brake is installed at the bottom of the barrel body 1. Four groups of universal wheels 27 with a brake are provided. The universal wheels 27 with a brake can facilitate the free movement of the device.
[0034] Working principle: First, the color powder is put into the top of the fixed grinding block 3 through the feed port 26, and the first motor 8 is started, which can drive the rotating shaft 9 to rotate, and the rotating shaft 9 can drive the upper grinding block 11 and the lower grinding block 12 to rotate, and then the fixed grinding block 3 is coordinated to fully grind the input color powder. When wear and gap increase between the fixed grinding block 3 and the upper grinding block 11 and the lower grinding block 12, the gap between the upper grinding block 11 and the lower grinding block 12 and the fixed grinding block 3 can be adjusted by rotating the threaded upper grinding block 11 and the lower grinding block 12, so as to ensure the grinding quality of the color powder;
[0035] By setting the pouring plate 13, the ground color powder can be conveniently introduced into the sieve plate 18, and then, by starting the two sets of second motors 23, the two sets of second motors 23 can drive the two sets of turntables 22 to rotate, and the two sets of turntables 22 can drive the two sets of rotating rods 21 to rotate. While the two sets of rotating rods 21 are rotating, the limit rings 20 can be driven to reciprocate under the joint action of the sieve plate 18 slidably connected to the two sets of slide grooves 16, and the two sets of limit rings 20 can drive the sieve plate 18 to reciprocate, so that the color powder can be screened by the reciprocating motion of the sieve plate 18. Finally, the output of the color powder can be facilitated by setting the slope 24 and the discharge port 25, thereby completing the entire operation process.
[0036] The contents not described in detail in this specification belong to the prior art known to professionals in this field.
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A grinding mechanism for toner production, comprising a barrel, characterized in that: A holder for holding a fixed grinding block is provided on the inner wall of the barrel body near the top, a through hole is provided at the center of the fixed grinding block, a rotating shaft passes through the inner side of the through hole, one end of the rotating shaft passes through the inside of a barrel cover engaged with the barrel body, and is connected to the output end of the first motor, two sets of thread grooves are provided on the outer ring of the rotating shaft, and an upper grinding block matched with the upper grinding groove of the fixed grinding block and a lower grinding block matched with the lower grinding groove of the fixed grinding block are respectively threadedly connected; A material guide plate is provided below the lower grinding block, and a draw box slidably connected to the barrel body is provided below the material guide plate, a through groove is provided on the inner side of the draw box, and slide grooves are provided on the inner walls on both sides of the through groove, and sieve plates slidably connected to two groups of the slide grooves are placed on the inner side of the through groove, and grooves are provided on one side of the two groups of slide grooves, and a reciprocating motion mechanism that drives the sieve plate to reciprocate is installed on the inner side of the two groups of grooves.
2. A grinding mechanism for toner production according to claim 1, characterized in that: The reciprocating motion mechanism includes a second motor installed at the bottom of the groove, the output end of the second motor is connected to a turntable, a rotating rod is welded to the top of the turntable near the edge, a limiting ring is sleeved on the outer side of the rotating rod, and one end of the limiting ring is welded to one side of the sieve plate.
3. A grinding mechanism for toner production according to claim 2, characterized in that: Grooves are provided on both sides of the sieve plate.
4. A grinding mechanism for toner production according to claim 1, characterized in that: Two groups of limiting grooves are provided on the top of the barrel body, and two groups of limiting blocks are provided on the side of the fixed grinding block. The two groups of limiting blocks are slidably connected with the two groups of limiting grooves respectively.
5. A grinding mechanism for toner production according to claim 4, characterized in that: The bottom of the inner cavity of the barrel body is provided with a slope, one side of the slope is provided with a discharge port, and the top of the barrel cover is provided with a feed port.
6. A grinding mechanism for toner production according to claim 5, characterized in that: Universal wheels with brakes are installed at the bottom of the barrel body, and four groups of universal wheels with brakes are arranged.
Citation Information
Patent Citations
Grinding mechanism for toner production
CN216499589U