Dipping and brushing equipment for pipe mould
By designing a controlled mold dipping equipment, stable and uniform coating of gel-like materials is achieved by rotating oppositely and rotating rubber rollers and linked motors, the problems of slow application speed and omission in the existing technology are solved, processing efficiency is improved and energy consumption is reduced .
Patent Information
- Application Number
- CN202421009865.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-10
AI Technical Summary
When applying gel-like materials to existing pipe molds before processing, they need to be manually rotated and applied, which is slow and easy to miss, affecting processing efficiency.
Design a pipe mold dipping device, including a rubber brushing pool, a first rubber brushing roller, a second rubber brushing roller and a linkage motor, and drives the rotating first rubber brushing roller and the second rubber brushing roller to make the pipe The mold rotates between them to ensure stable and sufficient glue brushing, and synchronous rotation of multiple brushing rollers is achieved through linkages and transmission chains, reducing energy losses.
Improves the efficiency of glue brushing, ensures uniform and complete surface application of the controlled mold, reduces energy consumption, and facilitates disassembly and maintenance of equipment.
Smart Images
Figure CN222343261U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mold processing, and in particular to a pipe mold dipping and brushing device. Background Art
[0002] Some existing tube molds or tubular molds need to apply a layer of glue material on the surface of the raw material before processing. Generally, the glue material needs to be applied by rotating equipment to clamp the tube mold and rotate the tube mold, and then the rotating tube mold is manually coated with a coating brush. This coating method has a slow coating speed and is prone to omissions, which affects the processing efficiency. Summary of the invention
[0003] In order to improve the above problems, the present application provides a controlled mold dipping and brushing device.
[0004] The present application provides a pipe mold dipping and brushing device that adopts the following technical solution:
[0005] A controlled mold dipping and brushing device comprises a glue brushing pool, a first glue brushing roller, a second glue brushing roller, two linkage motors and two groups of linkage parts; the first glue brushing roller and the second glue brushing roller are both movably connected to the glue brushing pool, the glue brushing pool is filled with a glue material, and the glue material is in contact with the bottom of the first glue brushing roller and the second glue brushing roller; the two linkage motors are respectively arranged on both sides of the glue pool, one linkage motor drives the first glue brushing roller to rotate by using a group of linkage parts, and the other linkage motor drives the second glue brushing roller to rotate in another direction by using another group of linkage parts, the driving directions of the two linkage motors are opposite, and the first glue brushing roller and the second glue brushing roller rotate in opposite directions.
[0006] By adopting the above technical solution, the control mold is placed between the first rubber brush roller and the second rubber brush roller, so that the control mold is brushed with glue by the rotating first rubber brush roller and the second rubber brush roller, and at the same time, the first rubber brush roller and the second rubber brush roller rotate towards each other, so that the control mold cannot be separated from the first rubber brush roller and the second rubber brush roller, ensuring that the control mold can be stably brushed with glue while the glue brushing of the control mold is sufficient and complete.
[0007] Optionally, a plurality of the first rubber brush rollers are provided, a plurality of the second rubber brush rollers are provided, and adjacent first rubber brush rollers and second rubber brush rollers form a group.
[0008] By adopting the above technical solution, a group of first glue brushing rollers and second glue brushing rollers can brush glue on a pipe mold, and a plurality of groups can brush glue on a plurality of pipe molds at the same time, thereby improving the glue brushing efficiency.
[0009] Optionally, one of the linkage members drives a plurality of the first rubber brushing rollers to rotate synchronously in the same direction, and another of the linkage members drives a plurality of the second rubber brushing rollers to rotate synchronously in the same direction.
[0010] By adopting the above technical solution, the linkage can drive all the first rubber brush rollers and all the second rubber brush rollers to rotate synchronously, and the directions of rotation are opposite and they rotate towards each other, so there is no need to add multiple driving sources.
[0011] Optionally, the linkage part includes a bearing part, a rotating part, a linkage wheel group, a transmission wheel, a plurality of first transmission chains and a plurality of second transmission chains; the bearing part is installed on the outer side wall of the glue brushing pool; the rotating part is movably connected to the bearing part; the transmission wheel is connected to the first glue brushing roller or the second glue brushing roller; the linkage wheel group is installed on the rotating part; the first transmission chain is arranged on two adjacent linkage wheel groups, and the second transmission chain is arranged on the linkage wheel group and the transmission wheel; the linkage motor is connected to any one of the rotating parts.
[0012] By adopting the above technical solution, the linkage motor only needs to drive any rotating part to rotate, and the rotating part can drive the corresponding linkage wheel group to rotate, and then use the first transmission chain and the second transmission chain to drive other linkage wheel groups and transmission wheels to rotate, so as to synchronously rotate several first brush rubber rollers or second brush rubber rollers, so as to achieve the effect of driving several first brush rubber rollers or second brush rubber rollers to rotate in linkage without multiple linkage motors, thereby reducing energy loss.
[0013] Optionally, a single linkage wheel group includes at least three linkage wheels.
[0014] By adopting the above technical solution, a single linkage wheel set includes at least three linkage wheels to ensure accurate linkage distribution and provide stable transmission.
[0015] Optionally, a connecting seat is provided in the glue brushing pool, and a semicircular movable groove that matches the outer diameters of the first glue brushing roller and the second glue brushing roller is formed on the connecting seat.
[0016] By adopting the above technical solution, the semicircular movable groove is utilized so that the first rubber brush roller and the second rubber brush roller can be directly placed in the semicircular movable groove and rotate along the semicircular movable groove, which is mainly convenient for taking and replacing or taking and cleaning.
[0017] Optionally, a mounting bearing and a movable shaft are also provided on the side of the glue brushing pool; the movable shaft is movably connected to the mounting bearing, and both ends of the movable shaft pass through the mounting bearing and extend into and out of the glue brushing pool; a connecting shaft is provided on the first glue brushing roller or the second glue brushing roller, and the connecting shaft is connected to one end of the movable shaft in the glue brushing pool; the transmission wheel is connected to one end of the movable shaft outside the glue brushing pool.
[0018] By adopting the above technical solution, the movable shaft can rotate along the mounting bearing, so that the transmission wheel can use the movable shaft to drive the connecting shaft to rotate, thereby driving the first brush rubber roller or the second brush rubber roller to rotate stably.
[0019] Optionally, the movable shaft is hollow, and the inner diameter of the movable shaft is larger than the outer diameter of the connecting shaft; both the movable shaft and the connecting shaft are provided with sockets, and a latch is inserted into the socket.
[0020] By adopting the above technical solution, when the movable shaft and the connecting shaft are plugged into each other, the sockets of the two are aligned, and a pin is inserted from the socket to stably connect the movable shaft and the connecting shaft. When disassembly is required, the pin is taken out from the socket, and the movable shaft and the connecting shaft are separated, so as to achieve the purpose of convenient disassembly or installation of the first rubber brush roller and the second rubber brush roller.
[0021] In summary, the present application includes at least one of the following beneficial technical effects:
[0022] 1. Place the control mold between the first and second rubber brushing rollers, so that the control mold is brushed with glue by the rotating first and second rubber brushing rollers, and the first and second rubber brushing rollers rotate towards each other, so that the control mold cannot be separated from the first and second rubber brushing rollers, ensuring that the control mold can be brushed with glue stably and fully and completely;
[0023] 2. The linkage motor only needs to drive any rotating part to rotate, and the rotating part can drive the corresponding linkage wheel group to rotate, and then use the first transmission chain and the second transmission chain to drive other linkage wheel groups and transmission wheels to rotate, so as to synchronously rotate a plurality of first brush rubber rollers or second brush rubber rollers, so as to achieve the effect of driving a plurality of first brush rubber rollers or second brush rubber rollers to rotate without multiple linkage motors, thereby reducing energy loss;
[0024] 3. The semicircular movable groove is used so that the first and second rubber brush rollers can be directly placed in the semicircular movable groove and rotate along the semicircular movable groove, which is mainly convenient for replacement or cleaning;
[0025] 4. The movable shaft can rotate along the installation bearing, so that the transmission wheel can use the movable shaft to drive the connecting shaft to rotate, thereby driving the first brush rubber roller or the second brush rubber roller to rotate stably. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of a glue brushing device in one embodiment of the present application;
[0027] Figure 2 This application Figure 1 A is a schematic diagram of the enlarged structure of the middle part;
[0028] Figure 3 It is a schematic diagram of the three-dimensional structure of the glue brushing pool in some embodiments of the present application;
[0029] The marks in the accompanying drawings are: 1. Glue brush pool, 11. Connecting seat, 111. Semicircular movable groove, 12. Mounting bearing, 13. Movable shaft, 2. First glue brush roller, 3. Second glue brush roller, 4. Linkage motor, 5. Linkage part, 51. Bearing part, 52. Rotating part, 53. Linkage wheel group, 54. Transmission wheel, 55. First transmission chain, 56. Second transmission chain, 6. Connecting shaft, 61. Socket, 62. Pin. DETAILED DESCRIPTION
[0030] The following is an explanation of the implementation of the present application by specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the information disclosed in the present application. The present application can also be implemented or applied through other different specific implementations, and the details in the present application can also be modified or changed in various ways according to different viewpoints and application systems without departing from the spirit of the present application. It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict.
[0031] The following is a detailed description of the embodiments of the present application with reference to the accompanying drawings so that those skilled in the art can easily implement the present application. The present application can be embodied in a variety of different forms and is not limited to the embodiments described herein.
[0032] In the representations of the present application, the representations with reference to the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" etc. mean that the specific features, structures, materials or characteristics represented in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. Moreover, the represented specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples represented in the present application and the features of the different embodiments or examples, unless they contradict each other.
[0033] In addition, the terms "first" and "second" are only used to indicate the target, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the representation of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0034] Throughout the specification, when a device is said to be "connected" to another device, this includes not only the case of "direct connection" but also the case of "indirect connection" by placing other elements therebetween. In addition, when a device is said to "include" a certain component, unless otherwise stated, it does not exclude other components, but means that other components may be included.
[0035] The following is combined with Figure 1 -Attached Figure 3 , further details of this application are given.
[0036] The embodiment of the present application discloses a pipe mold dipping and brushing device.
[0037] A pipe mold dipping and brushing equipment, reference Figure 1 As shown, it includes a glue brush pool 1, a first glue brush roller 2, a second glue brush roller 3, two linkage motors 4 and two groups of linkage parts 5; a bracket is arranged at the bottom of the glue brush pool 1, and the bracket is used to increase the height of the glue brush pool 1, and the first glue brush roller 2 and the second glue brush roller 3 are both movably connected with the glue brush pool 1. Specifically, movable openings can be opened at both ends of the glue brush pool 1, and after the first glue brush roller 2 and the second glue brush roller 3 are inserted into the movable openings, they can be movably rotated along the movable openings, and the control mold is placed between the first glue brush roller 2 and the second glue brush roller 3, and the glue brush pool 1 is filled with a glue material. When the glue material in the glue brush pool 1 is filled, the filling height of the glue material needs to be able to contact with the bottom of the first glue brush roller 2 and the second glue brush roller 3, so that the first glue brush roller 2 and the second glue brush roller 3 can drive the contacting glue material to contact the control mold when rotating.
[0038] There are two groups of linkage motors 4 and linkage parts 5 , and each group of linkage motors 4 is provided with one group of linkage parts 5 . The two groups of linkage motors 4 are respectively arranged on both sides of the glue brushing pool 1 , specifically on the bracket below the glue brushing pool 1 .
[0039] One linkage motor 4 utilizes one linkage part 5 to drive the first rubber brush roller 2 to rotate, and another linkage motor 4 utilizes another linkage part 5 to drive the second rubber brush roller 3 to rotate in the other direction, and the driving directions of the two linkage motors 4 are opposite, so that the first rubber brush roller 2 and the second rubber brush roller 3 rotate in opposite directions.
[0040] Specifically, the control mold is placed between the first glue brush roller 2 and the second glue brush roller 3, and the two sets of linkage motors 4 drive the first glue brush roller 2 and the second glue brush roller 3 to rotate in opposite directions through the linkage parts 5 respectively. The first glue brush roller 2 and the second glue brush roller 3 contact the glue material in the glue brush pool 1 while rotating. After the glue material is attached to the first glue brush roller 2 and the second glue brush roller 3, the attached part is rotated to the control mold, so that the glue material is smeared on the surface of the control mold. As the first glue brush roller 2 and the second glue brush roller 3 rotate, the control mold will be driven to rotate, so that the control mold contacts the first glue brush roller 2 and the second glue brush roller 3 during the rotation process, so as to achieve the effect of sufficient glue brushing.
[0041] The driving power of the linkage motor 4 is adjustable, so that the rotation speeds of the two groups of linkage motors 4 can be different, thereby adjusting the speed at which the control mold follows the rotation.
[0042] Among them, the role of the first rubber brush roller 2 and the second rubber brush roller 3 rotating towards each other is that the contact points between the control mold and the first rubber brush roller 2 and the second rubber brush roller 3 are subjected to relative forces, so that the control mold cannot be separated from the first rubber brush roller 2 and the second rubber brush roller 3, thereby avoiding the control mold from deviating or detaching.
[0043] For further reference, Figure 1 As shown, a plurality of first rubber brushing rollers 2 are provided, a plurality of second rubber brushing rollers 3 are provided, and adjacent first rubber brushing rollers 2 and second rubber brushing rollers 3 form a group. A group of first rubber brushing rollers 2 and second rubber brushing rollers 3 can brush glue on one tube mold, and a plurality of groups can brush glue on a plurality of tube molds at the same time, thereby improving the glue brushing efficiency. In this embodiment, three groups are set as an example, and five tube molds can be brushed with glue at the same time.
[0044] Furthermore, a linkage 5 drives several first rubber brush rollers 2 to rotate synchronously in the same direction, and another linkage 5 drives several second rubber brush rollers 3 to rotate synchronously in the same direction, that is, the linkage 5 can drive all the first rubber brush rollers 2 and all the second rubber brush rollers 3 to rotate synchronously, and the directions of rotation are opposite and rotate towards each other, so that there is no need to add multiple driving sources, saving power loss.
[0045] Further, refer to Figure 2 As shown, the linkage part 5 includes a bearing part 51, a rotating part 52, a linkage wheel group 53, a transmission wheel 54, a plurality of first transmission chains 55 and a plurality of second transmission chains 56; the bearing part 51 is installed on the outer wall of the glue brushing pool 1, and the bearing part 51 can adopt a bearing seat, and the bearing seat can be specifically installed on the bracket on the side of the glue brushing pool 1.
[0046] The rotating portion 52 is movably connected to the bearing portion 51 . The rotating portion 52 may be a rotating shaft, and the rotating shaft may rotate along the bearing portion 51 .
[0047] The transmission wheel 54 is connected to the first rubber brush roller 2 or the second rubber brush roller 3. The transmission wheel 54 can be specifically a transmission gear. When there are several first rubber brush rollers 2 and second rubber brush rollers 3, one end of several first rubber brush rollers 2 is connected to the transmission wheel 54, and one end of several enemy rubber brush rollers is also provided with the transmission wheel 54, and the two ends of the first rubber brush roller 2 and the second rubber brush roller 3 provided with the transmission wheel 54 are opposite ends.
[0048] The linkage wheel set 53 is installed on the rotating part 52 , and the linkage wheel set 53 is composed of a plurality of linkage wheel sets 53 . The first transmission chain 55 is sleeved on two adjacent linkage wheel sets 53 , so that the two adjacent linkage wheels can rotate synchronously using the first transmission chain 55 .
[0049] The second transmission chain 56 is sleeved on the linkage wheel group 53 and the transmission wheel 54, so that the linkage wheel group 53 and the transmission wheel 54 can rotate synchronously using the second transmission chain 56, and the linkage motor 4 is connected to any rotating part 52, so that the linkage motor 4 only needs to drive any rotating part 52 to rotate, and the rotating part 52 can drive the corresponding linkage wheel group 53 to rotate, and then use the first transmission chain 55 and the second transmission chain 56 to drive other linkage wheel groups 53 and the transmission wheel 54 to rotate, so as to synchronously rotate several first rubber brush rollers 2 or second rubber brush rollers 3, so as to achieve the effect of driving several first rubber brush rollers 2 or second rubber brush rollers 3 to rotate in linkage without multiple linkage motors 4, thereby reducing energy loss.
[0050] Among them, a single linkage wheel group 53 includes at least three linkage wheels. The reason why a single linkage wheel group 53 has at least three linkage wheels is that if other linkage wheel groups 53 are arranged on both sides of the linkage wheel group 53, two first transmission chains 55 are needed to drive the adjacent linkage wheel groups 53 to rotate, and in order to drive the transmission wheel 54 to rotate, the corresponding second transmission chain 56 is required to drive it. Therefore, at least three linkage wheels are needed, so at least two linkage wheel groups 53 and one transmission wheel 54 need to be respectively arranged to ensure the accuracy of linkage distribution and provide stable transmission.
[0051] In another embodiment, reference Figure 3 As shown, a connecting seat 11 is provided in the glue brush pool 1, and a semicircular movable groove 111 is opened on the connecting seat 11, which matches the outer diameter of the first glue brush roller 2 and the second glue brush roller 3. The semicircular movable groove 111 allows the first glue brush roller 2 and the second glue brush roller 3 to be directly placed in the semicircular movable groove 111 and rotate along the semicircular movable groove 111, which is mainly convenient for taking and replacing or taking and cleaning. The first glue brush roller 2 or the second glue brush roller 3 can be directly lifted up to take it out.
[0052] Furthermore, a mounting bearing 12 and a movable shaft 13 are also provided on the side of the glue brushing pool 1; the movable shaft 13 is movably connected to the mounting bearing 12, and both ends of the movable shaft 13 pass through the mounting bearing 12 and extend into and out of the glue brushing pool 1, so that the extended ends of the movable shaft 13 are provided inside and outside the glue brushing pool 1.
[0053] A connecting shaft 6 is provided on the first rubber brush roller 2 or the second rubber brush roller 3, and the connecting shaft 6 is connected to one end of the movable shaft 13 in the rubber brush pool 1, and the transmission wheel 54 is connected to the movable shaft 13 outside the rubber brush pool 1, so that the connecting shaft 6 and the movable shaft 13 can be used to provide transmission, so that when the transmission wheel 54 rotates, the movable shaft 13 and the connecting shaft 6 are driven to rotate, thereby providing driving rotation of the first rubber brush roller 2 or the second rubber brush roller 3.
[0054] Furthermore, the movable shaft 13 is hollow, and the inner diameter of the movable shaft 13 is larger than the outer diameter of the connecting shaft 6, so that the movable shaft 13 and the connecting shaft 6 can be plugged into each other. Both the movable shaft 13 and the connecting shaft 6 are provided with a socket 61. When the movable shaft 13 and the connecting shaft 6 are plugged into each other, the sockets 61 of the two are aligned, and a pin 62 is inserted from the socket 61, so that the movable shaft 13 and the connecting shaft 6 can be stably connected. When disassembly is required, the pin 62 is taken out of the socket 61, and the movable shaft 13 and the connecting shaft 6 are separated, so that the first rubber brush roller 2 and the second rubber brush roller 3 can be directly lifted from the semicircular movable groove 111 to separate from the rubber brush pool 1, so as to achieve the purpose of convenient disassembly or installation of the first rubber brush roller 2 and the second rubber brush roller 3.
[0055] Furthermore, a release port is provided on the movable shaft 13, so that half of the hollow space is an opening of the release port, so that the first rubber brush roller 2 or the second rubber brush roller 3 can be directly taken out of the release port, further improving the convenience and flexibility of disassembly and assembly.
[0056] The embodiments of this specific implementation are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. The same components are represented by the same figure marks. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A pipe mold dipping and brushing device, characterized in that: The invention comprises a glue brushing pool (1), a first glue brushing roller (2), a second glue brushing roller (3), two linkage motors (4) and two groups of linkage parts (5); the first glue brushing roller (2) and the second glue brushing roller (3) are both movably connected to the glue brushing pool (1); the glue brushing pool (1) is filled with glue material, and the glue material is in contact with the bottom of the first glue brushing roller (2) and the second glue brushing roller (3); the two linkage motors (4) are respectively arranged on both sides of the glue brushing pool (1); one linkage motor (4) drives the first glue brushing roller (2) to rotate by using a group of linkage parts (5); the other linkage motor (4) drives the second glue brushing roller (3) to rotate in the other direction by using another group of linkage parts (5); the driving directions of the two linkage motors (4) are opposite, and the first glue brushing roller (2) and the second glue brushing roller (3) rotate in opposite directions.
2. A pipe mold dipping and brushing device according to claim 1, characterized in that: A plurality of the first rubber brushing rollers (2) are provided, a plurality of the second rubber brushing rollers (3) are provided, and adjacent first rubber brushing rollers (2) and second rubber brushing rollers (3) form a group.
3. The pipe mold dipping and brushing equipment according to claim 1 is characterized in that: One of the linkage members (5) drives the plurality of the first rubber brushing rollers (2) to rotate synchronously in the same direction, and the other linkage member (5) drives the plurality of the second rubber brushing rollers (3) to rotate synchronously in the same direction.
4. The pipe mold dipping and brushing equipment according to claim 1 is characterized in that: The linkage member (5) comprises a bearing portion (51), a rotating portion (52), a linkage wheel group (53), a transmission wheel (54), a plurality of first transmission chains (55) and a plurality of second transmission chains (56); the bearing portion (51) is mounted on the outer wall of the glue brushing pool (1); the rotating portion (52) is movably connected to the bearing portion (51); the transmission wheel (54) is connected to the first glue brushing roller (2) or the second glue brushing roller (3); the linkage wheel group (53) is mounted on the rotating portion (52); the first transmission chain (55) is sleeved on two adjacent linkage wheel groups (53), and the second transmission chain (56) is sleeved on the linkage wheel group (53) and the transmission wheel (54); the linkage motor (4) is connected to any of the rotating portions (52).
5. A pipe mold dipping and brushing device according to claim 4, characterized in that: A single linkage wheel set (53) comprises at least three linkage wheels.
6. The pipe mold dipping and brushing equipment according to claim 4 is characterized in that: A connecting seat (11) is provided in the glue brushing pool (1), and a semicircular movable groove (111) is provided on the connecting seat (11) that matches the outer diameters of the first glue brushing roller (2) and the second glue brushing roller (3).
7. A pipe mold dipping and brushing device according to claim 6, characterized in that: The side of the glue brushing pool (1) is also provided with a mounting bearing (12) and a movable shaft (13); the movable shaft (13) is movably connected to the mounting bearing (12), and both ends of the movable shaft (13) pass through the mounting bearing (12) and extend into and out of the glue brushing pool (1); a connecting shaft (6) is provided on the first glue brushing roller (2) or the second glue brushing roller (3), and the connecting shaft (6) is connected to one end of the movable shaft (13) in the glue brushing pool (1); the transmission wheel (54) is connected to one end of the movable shaft (13) outside the glue brushing pool (1).
8. The pipe mold dipping and brushing equipment according to claim 7 is characterized in that: The movable shaft (13) is hollow, and the inner diameter of the movable shaft (13) is larger than the outer diameter of the connecting shaft (6); The movable shaft (13) and the connecting shaft (6) are both provided with a plug hole (61), and a latch pin (62) is inserted into the plug hole (61).