Processing equipment for photovoltaic support production

Abstract

The utility model relates to the technical field of photovoltaic support production, and discloses a processing device for photovoltaic support production, which comprises a working table, a processing bin is fixedly mounted at the top of the working table, and a photovoltaic support is arranged in the processing bin; the punching mechanism is fixedly mounted in the processing bin; the limiting mechanisms are fixedly installed in the machining bin and located on the left side and the right side of the punching mechanism. And the feeding mechanism is rotationally mounted in the limiting mechanism. The photovoltaic support is clamped and fixed through the limiting mechanism, then the feeding mechanism is driven to operate through the control mechanism, the photovoltaic support is made to move, the time needed for fixing the photovoltaic support again is shortened, after the second motor is stopped, the driving head and the transmission ring are meshed with each other, the photovoltaic support is fixed again, and therefore the photovoltaic support can be fixed more conveniently. And the punching operation is ensured to be stable, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic bracket production, and more specifically, to a processing device for producing photovoltaic brackets. Background Art

[0002] Photovoltaic brackets are supporting structures used to install solar photovoltaic panels, usually made of metal materials. Their main function is to provide stable support and fix the photovoltaic panels so that they can be correctly positioned, tilted at an appropriate angle, and able to resist the effects of wind and other external forces.

[0003] In order to ensure the correct installation and stability of photovoltaic panels, holes are usually punched on the brackets to adjust the size and shape of the brackets to a certain extent to adapt to different installation environments and requirements. Punching holes can also increase air circulation, help dissipate heat, and reduce the temperature of photovoltaic panels. At present, when punching photovoltaic brackets, the two ends are usually fixed to reduce the vibration of the photovoltaic bracket during punching, thereby avoiding the displacement of the hole position. However, the fixed structure of the photovoltaic bracket by the device makes it impossible to continuously process the photovoltaic bracket. It is often necessary to stop the punching device and move the position of the photovoltaic bracket to adjust the punching position, which is time-consuming and laborious. In addition, it is difficult to locate the punching position during the movement, which increases the difficulty of processing. Therefore, it needs to be improved and optimized. Utility Model Content

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a processing device for producing photovoltaic brackets, which has the advantages of convenient positioning and firm clamping.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a processing device for producing photovoltaic brackets, comprising a workbench, a processing chamber is fixedly installed on the top of the workbench, and a photovoltaic bracket is arranged inside the processing chamber;

[0006] The punching mechanism is fixedly installed inside the processing chamber;

[0007] The limiting mechanism is fixedly installed inside the processing chamber and is located on the left and right sides of the punching mechanism;

[0008] The feeding mechanism is rotatably installed inside the limiting mechanism;

[0009] The control mechanism is fixedly installed inside the limiting mechanism, and one end of the control mechanism is fixedly connected to the feeding mechanism;

[0010] Among them, the control mechanism includes a second motor fixedly installed inside the limiting mechanism, the output shaft of the second motor is fixedly connected to the rotating shaft, one end of the rotating shaft is rotatably connected to the connecting rod, one end of the connecting rod is rotatably connected to the driving block, the bottom of the driving block is movably installed inside the limiting groove, the limiting groove is fixedly installed inside the limiting mechanism, a driving head is fixedly installed on the top of the driving block, there are two groups of driving heads, both are located at the bottom of the transmission ring, and one end of the transmission ring is fixedly connected to the feeding mechanism.

[0011] As a preferred technical solution of the utility model, a collecting tank is fixedly provided inside the workbench;

[0012] The collecting mechanism is fixedly mounted on the bottom of the workbench, and the collecting tanks are interconnected;

[0013] The fixed mechanism is movably mounted at one end of the collecting mechanism;

[0014] The collecting mechanism comprises a fixing plate fixedly mounted on the bottom of the workbench, wherein there are two sets of fixing plates, and a collecting bin is movably mounted on the outer side of the fixing plate, and a fixing mechanism is movably mounted on the outer wall of the collecting bin.

[0015] As a preferred technical solution of the utility model, the punching mechanism includes a guide groove fixedly installed inside the processing bin, and there are two groups of guide grooves, each of which has a guide rod fixedly installed inside. The two groups of guide rods and the pressure block are movably connected, and a punching head is fixedly provided at the bottom of the pressure block. The top of the pressure block is fixedly connected to the cylinder, and the cylinder is fixedly installed on the top of the processing bin.

[0016] As an optimal technical solution of the utility model, there are two groups of the limiting mechanism, including a fixing groove fixedly installed inside the processing warehouse, a threaded rod is rotatably installed inside the fixing groove, one end of the threaded rod penetrates the outer wall of the fixing groove and is fixedly connected to a motor, and the motor is fixedly installed inside the processing warehouse. The fixing groove and the moving block are threadedly sleeved. There are two groups of the moving blocks, which are fixedly connected to the clamping blocks, and photovoltaic brackets are arranged inside the two groups of the clamping blocks.

[0017] As a preferred technical solution of the utility model, the feeding mechanism includes a roller rotatably installed inside the clamping block, the top of the roller is fixedly connected to gear one, the gear one is rotatably installed inside the clamping block, and the gear one and gear two are connected by a transmission belt.

[0018] As an optimal technical solution of the utility model, the bottom of the gear 2 is fixedly connected to the transmission ring, the motor 2 is fixedly installed inside the clamping block, a limiting groove is fixedly installed inside the clamping block, and the limiting groove is located above the motor 2.

[0019] As a preferred technical solution of the utility model, the fixing mechanism has two groups, including a pin movably installed on the outer wall of the collecting bin, one end of the pin penetrates into the interior of the collecting bin, and one end of the pin and the outer wall of the collecting bin are elastically connected by a spring.

[0020] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0021] 1. The utility model clamps and fixes the photovoltaic bracket inside the roller through the operation of motor one, and then drives the drive head to push the transmission ring to rotate slowly through the operation of motor two, so that the photovoltaic bracket is slowly pulled out. When it reaches the appropriate position, the staff stops motor two, and the drive head and the transmission ring engage with each other, so that the roller is in a locked state. At this time, the photovoltaic bracket is fixed again. Compared with the traditional device, the device clamps and fixes the photovoltaic bracket through a limit mechanism, and then drives the feeding mechanism to operate through a control mechanism to displace the photovoltaic bracket, reducing the time required for re-fixing the photovoltaic bracket. After motor two stops, the drive head and the transmission ring engage with each other to re-fix the photovoltaic bracket, ensuring the stability of the punching operation and improving work efficiency.

[0022] 2. The utility model collects the debris and waste remaining from punching through the arrangement of the collecting trough and the collecting bin, and then facilitates the disassembly of the collecting bin through the cooperation of the latch and the spring. Compared with the traditional device, the device fixes the collecting mechanism through the fixing mechanism, making the collecting bin easy to disassemble and install, thereby recycling waste materials, improving the collection efficiency and reducing the workload. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0025] Figure 3 This is a schematic diagram of the punching head structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of the clamping block of the utility model;

[0027] Figure 5 This is a schematic diagram of the roller structure of the utility model;

[0028] Figure 6 This is a schematic diagram of the transmission ring structure of the utility model;

[0029] Figure 7 This is a schematic diagram of the collecting tank structure of the utility model.

[0030] In the figure: 1. workbench; 2. processing chamber; 3. photovoltaic bracket; 4. guide groove; 5. guide rod; 6. pressure block; 7. punching head; 8. cylinder; 9. fixing groove; 10. threaded rod; 11. motor 1; 12. moving block; 13. clamping block; 14. roller; 15. gear 1; 16. gear 2; 17. transmission belt; 18. transmission ring; 19. limit groove; 20. drive block; 21. drive head; 22. connecting rod; 23. rotating shaft; 24. motor 2; 25. collecting groove; 26. fixing plate; 27. collecting chamber; 28. latch; 29. ​​spring. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] like Figures 1 to 7 As shown, the utility model provides a processing device for producing a photovoltaic bracket, comprising a workbench 1, a processing chamber 2 is fixedly installed on the top of the workbench 1, and a photovoltaic bracket 3 is arranged inside the processing chamber 2;

[0033] The punching mechanism is fixedly installed inside the processing chamber 2;

[0034] The limiting mechanism is fixedly installed inside the processing chamber 2 and is located on the left and right sides of the punching mechanism;

[0035] The feeding mechanism is rotatably installed inside the limiting mechanism;

[0036] The control mechanism is fixedly installed inside the limiting mechanism, and one end of the control mechanism is fixedly connected to the feeding mechanism;

[0037] Among them, the control mechanism includes a motor 24 fixedly installed inside the limiting mechanism, the output shaft of the motor 24 is fixedly connected to the rotating shaft 23, one end of the rotating shaft 23 is rotatably connected to the connecting rod 22, one end of the connecting rod 22 is rotatably connected to the driving block 20, the bottom of the driving block 20 is movably installed inside the limiting groove 19, the limiting groove 19 is fixedly installed inside the limiting mechanism, and a driving head 21 is fixedly installed on the top of the driving block 20. There are two groups of driving heads 21, both of which are located at the bottom of the transmission ring 18, and one end of the transmission ring 18 is fixedly connected to the feeding mechanism.

[0038] Before starting the punching operation, the staff first puts the photovoltaic bracket 3 into the processing chamber 2 and ensures that its two ends are located inside the clamping block 13. Then the staff starts the motor 11 to rotate the threaded rod 10. The rotation of the threaded rod 10 drives the two sets of clamping blocks 13 to move inward, so that the roller 14 clamps and fixes the photovoltaic bracket 3 inside. When the fixation is completed, the staff starts the cylinder 8 to move the pressure block 6 downward along the guide rod 5, and further enables the punching head 7 to start processing the photovoltaic bracket 3. When the first punching is completed, the staff can control the motor 24 to operate. The output shaft of the motor 24 drives the rotating shaft 23 to rotate, and through the connecting rod 22 The connection causes the driving block 20 to start moving, and because the bottom of the driving block 20 is limited by the limiting groove 19, the driving block 20 starts to move left and right. The left and right movement of the driving block 20 causes the driving head 21 to push the transmission ring 18 to rotate slowly. The rotation of the transmission ring 18 drives the gear 2 16 to rotate, and through the transmission of the transmission belt 17, the gear 15 drives the roller 14 to start rotating. The rotation of the roller 14 slowly pulls out the photovoltaic bracket 3. When the second punching position is reached, the staff stops the motor 2 24. At this time, the roller 14 stops rotating, and the driving head 21 and the transmission ring 18 are meshed with each other, so that the roller 14 is in a locked state. At this time, the photovoltaic bracket 3 is fixed again, and the punching operation can be performed.

[0039] Through the operation of motor 11, the roller 14 clamps and fixes the photovoltaic bracket 3 inside it, and then through the operation of motor 24, the drive head 21 pushes the transmission ring 18 to rotate slowly, so that the photovoltaic bracket 3 is slowly pulled out. When it reaches the appropriate position, the staff stops motor 24, and the drive head 21 and the transmission ring 18 engage with each other, so that the roller 14 is in a locked state. At this time, the photovoltaic bracket 3 is fixed again. Compared with the traditional device, the device clamps and fixes the photovoltaic bracket 3 through a limiting mechanism, and then drives the feeding mechanism to operate through a control mechanism to displace the photovoltaic bracket 3, thereby reducing the time required for re-fixing the photovoltaic bracket 3. After motor 24 stops, the drive head 21 and the transmission ring 18 engage with each other to re-fix the photovoltaic bracket 3, ensuring the stability of the punching operation and improving work efficiency.

[0040] A collecting tank 25 is fixedly provided inside the workbench 1;

[0041] The collecting mechanism is fixedly mounted on the bottom of the workbench 1, and the collecting tanks 25 are interconnected;

[0042] The fixed mechanism is movably mounted at one end of the collecting mechanism;

[0043] The collecting mechanism includes a fixing plate 26 fixedly mounted on the bottom of the workbench 1 . There are two sets of fixing plates 26 . A collecting bin 27 is movably mounted on the outer side of the fixing plate 26 . A fixing mechanism is movably mounted on the outer wall of the collecting bin 27 .

[0044] When the device is performing a punching operation, the debris and waste remaining from the punching will fall into the collection bin 27 through the collecting groove 25. When the punching operation is completed, the staff can push out the latch 28. At this time, the spring 29 is stretched and the latch 28 is separated from the interior of the fixed plate 26. The staff can disassemble the collection bin 27 and recycle the waste. When the recycling is completed, the staff will reset the collection bin 27 and release the latch 28. At this time, due to the elastic potential energy of the spring 29, the latch 28 is reset and the collection bin 27 is fixed again.

[0045] By setting up the collecting groove 25 and the collecting bin 27, the debris and waste remaining from the punching are collected, and then the cooperation of the latch 28 and the spring 29 facilitates the disassembly of the collecting bin 27. Compared with the traditional device, the device fixes the collecting mechanism through the fixing mechanism, so that the collecting bin 27 is easy to disassemble and install, and while recycling waste, the collection efficiency is improved and the workload is reduced.

[0046] Among them, the punching mechanism includes a guide groove 4 fixedly installed inside the processing chamber 2. There are two groups of guide grooves 4, each of which has a guide rod 5 fixedly installed inside. The two groups of guide rods 5 and the pressure block 6 are movably connected. A punching head 7 is fixedly arranged at the bottom of the pressure block 6. The top of the pressure block 6 is fixedly connected to the cylinder 8, and the cylinder 8 is fixedly installed on the top of the processing chamber 2.

[0047] When the fixation is completed, the staff starts the cylinder 8 to move the pressing block 6 downward along the guide rod 5, and further enables the punching head 7 to start processing the photovoltaic bracket 3.

[0048] Among them, there are two groups of limiting mechanisms, including a fixing groove 9 fixedly installed inside the processing warehouse 2, a threaded rod 10 is rotatably installed inside the fixing groove 9, one end of the threaded rod 10 penetrates the outer wall of the fixing groove 9, and is fixedly connected to a motor 11, and the motor 11 is fixedly installed inside the processing warehouse 2. The fixing groove 9 and the moving block 12 are threadedly connected. There are two groups of moving blocks 12, and they are fixedly connected to the clamping blocks 13. Photovoltaic brackets 3 are arranged inside the two groups of clamping blocks 13.

[0049] The staff first places the photovoltaic bracket 3 into the processing chamber 2 and ensures that its two ends are located inside the clamping block 13. Then the staff starts the motor 11 to rotate the threaded rod 10. The rotation of the threaded rod 10 drives the two groups of clamping blocks 13 to move inward, so that the roller 14 clamps and fixes the photovoltaic bracket 3 inside.

[0050] Among them, the feeding mechanism includes a roller 14 rotatably installed inside the clamping block 13, the top of the roller 14 is fixedly connected to a gear 15, the gear 15 is rotatably installed inside the clamping block 13, and the gear 15 and the gear 2 16 are connected through a transmission belt 17.

[0051] The left and right movement of the driving block 20 causes the driving head 21 to push the transmission ring 18 to rotate slowly. The rotation of the transmission ring 18 drives the gear 2 16 to rotate, and through the transmission of the transmission belt 17, the gear 15 drives the roller 14 to start rotating. The rotation of the roller 14 slowly pulls out the photovoltaic bracket 3.

[0052] The bottom of the gear 2 16 is fixedly connected to the transmission ring 18 , the motor 24 is fixedly installed inside the clamping block 13 , and the limiting groove 19 is fixedly installed inside the clamping block 13 , and the limiting groove 19 is located above the motor 24 .

[0053] There are two sets of fixing mechanisms, including a latch 28 movably mounted on the outer wall of the collecting bin 27 , one end of the latch 28 passes through the interior of the collecting bin 27 , and one end of the latch 28 and the outer wall of the collecting bin 27 are elastically connected by a spring 29 .

[0054] When the punching operation is completed, the staff can pull out the latch 28 , at which time the spring 29 is stretched and the latch 28 is separated from the interior of the fixing plate 26 , and the staff can disassemble the collection bin 27 .

[0055] The working principle and use process of this utility model:

[0056] Before starting the punching operation, the staff first puts the photovoltaic bracket 3 into the processing chamber 2 and ensures that its two ends are located inside the clamping block 13. Then the staff starts the motor 11 to rotate the threaded rod 10. The rotation of the threaded rod 10 drives the two sets of clamping blocks 13 to move inward, so that the roller 14 clamps and fixes the photovoltaic bracket 3 inside. When the fixation is completed, the staff starts the cylinder 8 to move the pressure block 6 downward along the guide rod 5, and further enables the punching head 7 to start processing the photovoltaic bracket 3. When the first punching is completed, the staff can control the motor 24 to operate. The output shaft of the motor 24 drives the rotating shaft 23 to rotate, and through the connecting rod 22 The connection causes the driving block 20 to start moving, and because the bottom of the driving block 20 is limited by the limiting groove 19, the driving block 20 starts to move left and right. The left and right movement of the driving block 20 causes the driving head 21 to push the transmission ring 18 to rotate slowly. The rotation of the transmission ring 18 drives the gear 2 16 to rotate, and through the transmission of the transmission belt 17, the gear 15 drives the roller 14 to start rotating. The rotation of the roller 14 slowly pulls out the photovoltaic bracket 3. When the second punching position is reached, the staff stops the motor 2 24. At this time, the roller 14 stops rotating, and the driving head 21 and the transmission ring 18 are meshed with each other, so that the roller 14 is in a locked state. At this time, the photovoltaic bracket 3 is fixed again, and the punching operation can be performed.

[0057] When the device is performing a punching operation, the debris and waste remaining from the punching will fall into the collection bin 27 through the collecting groove 25. When the punching operation is completed, the staff can push out the latch 28. At this time, the spring 29 is stretched and the latch 28 is separated from the interior of the fixed plate 26. The staff can disassemble the collection bin 27 and recycle the waste. When the recycling is completed, the staff will reset the collection bin 27 and release the latch 28. At this time, due to the elastic potential energy of the spring 29, the latch 28 is reset and the collection bin 27 is fixed again.

[0058] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0059] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A processing device for producing photovoltaic brackets, comprising a workbench (1), characterized in that: A processing chamber (2) is fixedly mounted on the top of the workbench (1), and a photovoltaic bracket (3) is arranged inside the processing chamber (2); A punching mechanism, fixedly installed inside the processing chamber (2); A limiting mechanism is fixedly installed inside the processing chamber (2) and is located on the left and right sides of the punching mechanism; The feeding mechanism is rotatably installed inside the limiting mechanism; The control mechanism is fixedly installed inside the limiting mechanism, and one end of the control mechanism is fixedly connected to the feeding mechanism; The control mechanism comprises a second motor (24) fixedly mounted inside the limiting mechanism, the output shaft of the second motor (24) is fixedly connected to the rotating shaft (23), one end of the rotating shaft (23) is rotatably connected to the connecting rod (22), one end of the connecting rod (22) is rotatably connected to the driving block (20), the bottom of the driving block (20) is movably mounted inside the limiting groove (19), the limiting groove (19) is fixedly mounted inside the limiting mechanism, a driving head (21) is fixedly mounted on the top of the driving block (20), there are two groups of driving heads (21), both of which are located at the bottom of the transmission ring (18), and one end of the transmission ring (18) is fixedly connected to the feeding mechanism.

2. A photovoltaic bracket production processing equipment according to claim 1, characterized in that: A collecting tank (25) is fixedly provided inside the workbench (1); A collecting mechanism is fixedly mounted on the bottom of the workbench (1), and the collecting grooves (25) are interconnected; The fixed mechanism is movably mounted at one end of the collecting mechanism; The collecting mechanism comprises a fixing plate (26) fixedly mounted on the bottom of the workbench (1), wherein the fixing plates (26) are provided in two groups, and a collecting bin (27) is movably mounted on the outer side of the fixing plates (26), and a fixing mechanism is movably mounted on the outer wall of the collecting bin (27).

3. The photovoltaic bracket production processing equipment according to claim 1, characterized in that: The punching mechanism comprises a guide groove (4) fixedly installed inside the processing chamber (2), and there are two groups of guide grooves (4), each of which has a guide rod (5) fixedly installed inside. The two groups of guide rods (5) and a pressure block (6) are movably connected, and a punching head (7) is fixedly arranged at the bottom of the pressure block (6). The top of the pressure block (6) is fixedly connected to a cylinder (8), and the cylinder (8) is fixedly installed on the top of the processing chamber (2).

4. The photovoltaic bracket production processing equipment according to claim 1, characterized in that: The limiting mechanism has two groups, including a fixing groove (9) fixedly installed inside the processing chamber (2), a threaded rod (10) rotatably installed inside the fixing groove (9), one end of the threaded rod (10) penetrates the outer wall of the fixing groove (9) and is fixedly connected to a motor (11), the motor (11) is fixedly installed inside the processing chamber (2), the fixing groove (9) and the moving block (12) are threadedly sleeved, the moving block (12) has two groups, and is fixedly connected to a clamping block (13), and photovoltaic brackets (3) are arranged inside the two groups of the clamping blocks (13).

5. The photovoltaic bracket production processing equipment according to claim 1, characterized in that: The feeding mechanism comprises a roller (14) rotatably mounted inside a clamping block (13); the top of the roller (14) is fixedly connected to a gear 1 (15); the gear 1 (15) is rotatably mounted inside the clamping block (13); and the gear 1 (15) and the gear 2 (16) are connected in transmission via a transmission belt (17).

6. The photovoltaic bracket production processing equipment according to claim 5, characterized in that: The bottom of the second gear (16) is fixedly connected to the transmission ring (18), the second motor (24) is fixedly installed inside the clamping block (13), and a limiting groove (19) is fixedly installed inside the clamping block (13), and the limiting groove (19) is located above the second motor (24).

7. The photovoltaic bracket production processing equipment according to claim 2, characterized in that: The fixing mechanism has two groups, including a latch (28) movably mounted on the outer wall of the collection bin (27), one end of the latch (28) passing through the interior of the collection bin (27), and one end of the latch (28) and the outer wall of the collection bin (27) are elastically connected via a spring (29).

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