Forming machine for vertical pipe of IBC (Intermediate Bulk Container)

Abstract

The utility model discloses an IBC (intermediate bulk container) vertical pipe forming machine which is characterized in that a material frame is arranged at the rear end of a box body, a feeding conveying belt and a material storage groove plate are arranged in the middle of the top face of the box body, the material storage groove plate is located on the front side face of the feeding conveying belt, a feeding port of the material storage groove plate is in contact connection with the discharging end of the upper end of the feeding conveying belt, and a discharging frame is fixedly connected to the top face of the front end of the box body. The processing mechanism is arranged on the top surface of the front end of the box body, the material moving mechanism is arranged on the top surfaces of the front end and the middle part of the box body, the material moving mechanism is formed by sequentially arranging a material receiving assembly, a positioning assembly, a lower stamping module and a feeding assembly, the feeding assembly is arranged in a gap between the positioning assembly and the bottom of the lower stamping module, and the lower stamping module is located at the bottom of the processing mechanism; by arranging the material moving mechanism and coordinating and matching of all the components of the material moving mechanism, the high-quality and high-efficiency functions such as batch carrying, batch positioning and batch stamping machining of the IBC ton barrel vertical pipes are achieved, the production efficiency and the product quality of the IBC ton barrel vertical pipes are effectively improved, and the labor cost is saved.

Description

Technical Field

[0001] The utility model relates to the relevant field of vertical tube forming, in particular to an IBC ton barrel vertical tube forming machine. Background Art

[0002] IBC barrels refer to IBC medium bulk containers, which are essential tools for modern storage and transportation of liquid products. The barrels are composed of inner containers and metal frames. The metal frames are assembled and formed by multiple metal vertical pipes. They have the advantages of high strength and easy handling of inner containers.

[0003] In the existing production process of metal risers, after the metal riser is cut, a single riser is usually processed step by step by multiple machines. Although this can ensure the accuracy of the shape of the metal riser, there is still much room for improvement in efficiency. Utility Model Content

[0004] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an IBC ton barrel vertical tube forming machine.

[0005] The utility model is implemented by constructing an IBC ton barrel vertical tube forming machine, the device comprising:

[0006] A box body, wherein a material frame is provided at the rear end of the box body;

[0007] Among them, a feeding conveyor belt and a storage tank plate are provided in the middle of the top surface of the box body, the storage tank plate is located on the front side of the feeding conveyor belt, and the feeding port of the storage tank plate is in contact with the discharge end of the upper end of the feeding conveyor belt, and the top surface of the front end of the box body is fixedly connected with a discharge rack; it is characterized in that it also includes:

[0008] A processing mechanism, the processing mechanism is arranged on the top surface of the front end of the box body;

[0009] A material moving mechanism, the material moving mechanism is arranged on the top surface of the front end and the middle part of the box body;

[0010] The material transfer mechanism is composed of a material receiving assembly, a positioning assembly, a lower punching module and a material feeding assembly arranged in sequence;

[0011] The feeding assembly is arranged between the gap between the positioning assembly and the bottom of the lower punching module, and the lower punching module is located at the bottom of the processing mechanism.

[0012] Preferably, the processing mechanism comprises:

[0013] Columns, the lower ends of the four columns are fixedly connected to the top surface of the front end of the box body, and the middle parts of the four columns pass through and are slidably connected to the four corners of the upper stamping module;

[0014] The upper ends of the four columns pass through and are fixedly connected to the four corners of the upper plate. An oil tank is fixedly connected to the back of the upper plate. The oil tank is fixedly connected to the oil inlet pipe of the oil reversing valve through an oil pipe. The oil reversing valve is fixedly connected to the oil inlet on the top surface of the hydraulic push rod through the oil pipe. The upper end of the hydraulic push rod passes through and is fixedly connected to the middle of the upper plate, and the output shaft at the lower end of the hydraulic push rod is fixedly connected to the middle of the top surface of the upper stamping module.

[0015] Preferably, the material receiving assembly comprises:

[0016] A material receiving plate, wherein the top surfaces of the left and right ends of the material receiving plate are provided with a plurality of grooves, and the bottom of the material receiving plate is slidably connected to the top surface of the middle part of the box body;

[0017] Wherein, the front side surface of the material receiving plate is fixedly connected to the output shaft of the first pneumatic push rod, and the first pneumatic push rod is fixedly connected to the top surface of the middle part of the box body.

[0018] Preferably, the positioning component comprises:

[0019] Fixed side panels, two of which are fixedly connected to the left and right parts of the top surface of the middle part of the box body;

[0020] Among them, a second pneumatic push rod is fixedly connected to the middle part of the outer side of the fixed side plate, and the output shaft of the second pneumatic push rod passes through and is slidably connected to the middle part of the outer side of the fixed side plate, and the output shaft of the second pneumatic push rod is fixedly connected to the middle part of the outer side of the positioning push plate.

[0021] Preferably, the front and rear parts of the outer side of the positioning push plate are fixedly connected to the inner end of the first positioning slide rod, the outer end of the first positioning slide rod passes through and is slidably connected to the front and rear parts of the inner side of the fixed side plate, two material placing plates are provided between the inner sides of the two fixed side plates, the two material placing plates are fixedly connected to the top surface of the middle part of the box body, and a plurality of grooves are provided on the upper ends of the material placing plates.

[0022] Preferably, the feeding assembly comprises:

[0023] An installation frame, wherein the left and right parts of the top surface of the installation frame are slidably connected with sliding guide rails;

[0024] Among them, three feeding tooth plates are fixedly connected at equal distances on the top surfaces of the two sliding guide rails, a connecting cross plate is fixedly connected between the rear ends of the two sliding guide rails, and the middle part of the front side surface of the connecting cross plate is fixedly connected to the output shaft of the third pneumatic push rod.

[0025] Preferably, the bottom of the front and rear ends of the third pneumatic push rod is fixedly connected to the front and rear parts of the top surface of the mounting frame, the middle part of the bottom of the front and rear ends of the mounting frame is fixedly connected to the output shaft of the fourth pneumatic push rod, the left and right parts of the bottom of the front and rear ends of the mounting frame are fixedly connected to the upper end of the second positioning slide rod, the lower end of the fourth pneumatic push rod is fixedly connected to the inner side of the top surface of the box body, and the lower end of the second positioning slide rod passes through and is slidably connected to the inner side of the top surface of the box body.

[0026] Preferably, the middle part of the sliding guide rail is located in the gap inside several lower punching modules, and the middle part of the sliding guide rail does not contact the lower punching modules, and the rear end of the sliding guide rail is located inside two loading plates, and the rear end of the sliding guide rail does not contact the loading plates.

[0027] The utility model has the following advantages: The utility model provides an IBC ton barrel vertical tube forming machine through improvement, which has the following improvements compared with the same type of equipment:

[0028] The IBC ton barrel vertical tube forming machine described in the utility model can complete high-quality and high-efficiency functions such as batch transportation, batch positioning and batch stamping processing of IBC ton barrel vertical tubes by setting up a material transfer mechanism and coordinating the various components thereof, thereby effectively improving the production efficiency and product quality of IBC ton barrel vertical tubes and saving labor costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the structure of the utility model;

[0030] Figure 2 It is a structural schematic diagram of the processing mechanism and material transfer mechanism of the utility model;

[0031] Figure 3 It is a schematic diagram of the back side structure of the processing mechanism and the material transfer mechanism of the utility model;

[0032] Figure 4 This is a schematic diagram of the material transfer mechanism structure of the utility model;

[0033] Figure 5 It is a schematic diagram of the structure of each component of the material moving mechanism of the utility model.

[0034] Among them: box body-101, material frame-102, feeding conveyor belt-103, material storage tank plate-104, unloading rack-105, processing mechanism-201, column-202, upper punching module-203, upper plate-204, oil tank-205, oil reversing valve-206, hydraulic push rod-207, material transfer mechanism-301, material receiving component-302, positioning component-303, lower punching module-304, feeding Component-305, material receiving plate-306, first pneumatic push rod-307, fixed side plate-308, second pneumatic push rod-309, positioning push plate-310, first positioning slide rod-311, material placing plate-312, mounting frame-313, sliding guide rail-314, material unloading tooth plate-315, connecting cross plate-316, third pneumatic push rod-317, fourth pneumatic push rod-318, second positioning slide rod-319. DETAILED DESCRIPTION

[0035] The following is combined with Figures 1 to 5 The principles and features of the present invention are described, and the examples given are only used to explain the present invention, and are not used to limit the scope of the present invention. The present invention is described in more detail in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of the present invention will become clearer according to the following description and claims. It should be noted that the drawings are all in a very simplified form and are not in precise proportions, and are only used to conveniently and clearly assist in explaining the purpose of the embodiments of the present invention.

[0036] It should be noted that when a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a component centered. When a component is considered to be "connected to" another component, it may be directly connected to the other component or there may also be a component centered. When a component is considered to be "set on" another component, it may be directly set on the other component or there may also be a component centered. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0038] Implementation:

[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The utility model is an IBC ton barrel vertical tube forming machine, comprising:

[0040] Box body 101, a material frame 102 is provided at the rear end of the box body 101;

[0041] Among them, a feeding conveyor belt 103 and a material storage slot plate 104 are provided in the middle of the top surface of the box body 101. The material storage slot plate 104 is located on the front side of the feeding conveyor belt 103, and the feeding port of the material storage slot plate 104 is in contact with the discharge end of the upper end of the feeding conveyor belt 103 so as to transport the vertical tubes one by one for sorting. A discharge rack 105 is fixedly connected to the top surface of the front end of the box body 101 so as to temporarily store batches of vertical tubes; it is characterized in that it also includes:

[0042] Processing mechanism 201, the processing mechanism 201 is arranged on the top surface of the front end of the box body 101;

[0043] The material moving mechanism 301 is arranged on the top surface of the front end and the middle part of the box body 101;

[0044] The material transfer mechanism 301 is composed of a material receiving assembly 302, a positioning assembly 303, a lower punching module 304 and a material feeding assembly 305 arranged in sequence;

[0045] The feeding assembly 305 is disposed between the gap between the positioning assembly 303 and the bottom of the lower punching module 304 so as to feed the materials synchronously. The lower punching module 304 is located at the bottom of the processing mechanism 201;

[0046] Processing mechanism 201 includes:

[0047] Columns 202, the lower ends of the four columns 202 are fixedly connected to the top surface of the front end of the box body 101, and the middle parts of the four columns 202 pass through and are slidably connected to the four corners of the upper stamping module 203;

[0048] The upper ends of the four uprights 202 penetrate and are fixedly connected to the four corners of the upper plate 204. The back of the upper plate 204 is fixedly connected with an oil tank 205. The oil tank 205 is fixedly connected to the oil inlet pipe of the oil reversing valve 206 through an oil pipeline. The oil reversing valve 206 is fixedly connected to the oil inlet on the top surface of the hydraulic push rod 207 through an oil pipeline, so as to control the operation of the hydraulic push rod 207 through the oil reversing valve 206. The upper end of the hydraulic push rod 207 penetrates and is fixedly connected to the middle of the upper plate 204, and the output shaft at the lower end of the hydraulic push rod 207 is fixedly connected to the middle of the top surface of the upper stamping module 203.

[0049] The material receiving assembly 302 includes:

[0050] The receiving plate 306 has a plurality of grooves on the top surfaces of the left and right ends of the receiving plate 306, and the bottom of the receiving plate 306 is slidably connected to the top surface of the middle part of the box body 101;

[0051] The front side of the receiving plate 306 is fixedly connected to the output shaft of the first pneumatic push rod 307, and the first pneumatic push rod 307 is fixedly connected to the top surface of the middle part of the box body 101;

[0052] The positioning component 303 includes:

[0053] Fixed side panels 308, two fixed side panels 308 are fixedly connected to the left and right parts of the top surface of the middle part of the box body 101;

[0054] The middle part of the outer side of the fixed side plate 308 is fixedly connected with a second pneumatic push rod 309, the output shaft of the second pneumatic push rod 309 passes through and is slidably connected to the middle part of the outer side of the fixed side plate 308, and the output shaft of the second pneumatic push rod 309 is fixedly connected to the middle part of the outer side of the positioning push plate 310, so as to align and position the vertical pipe, the front and rear parts of the outer side of the positioning push plate 310 are fixedly connected to the inner end of the first positioning slide bar 311, and the outer end of the first positioning slide bar 311 passes through and is slidably connected to the front and rear parts of the inner side of the fixed side plate 308, and two material placing plates 312 are arranged between the inner sides of the two fixed side plates 308, and the two material placing plates 312 are fixedly connected to the top surface of the middle part of the box body 101, and the upper end of the material placing plates 312 is provided with a plurality of grooves for placing the vertical pipe;

[0055] The feeding assembly 305 comprises:

[0056] An installation frame 313, wherein the left and right parts of the top surface of the installation frame 313 are slidably connected to sliding guide rails 314;

[0057] Among them, three feeding tooth plates 315 are fixedly connected at equal distances on the top surfaces of the two sliding guide rails 314 to synchronously transport several vertical pipes, and a connecting cross plate 316 is fixedly connected between the rear ends of the two sliding guide rails 314, and the middle part of the front side surface of the connecting cross plate 316 is fixedly connected to the output shaft of the third pneumatic push rod 317, and the bottom of the front and rear ends of the third pneumatic push rod 317 is fixedly connected to the front and rear parts of the top surface of the mounting frame 313, and the middle part of the bottom of the front and rear ends of the mounting frame 313 is fixedly connected to the output shaft of the fourth pneumatic push rod 318, and the front and rear ends of the mounting frame 313 are fixedly connected. The left and right parts of the bottom are fixedly connected to the upper end of the second positioning slide bar 319, the lower end of the fourth pneumatic push rod 318 is fixedly connected to the inner side of the top surface of the box body 101, the lower end of the second positioning slide bar 319 passes through and is slidably connected to the inner side of the top surface of the box body 101, the middle part of the sliding guide rail 314 is located in the gap inside several lower stamping modules 304, and the middle part of the sliding guide rail 314 does not contact the lower stamping module 304, the rear end of the sliding guide rail 314 is located on the inner side of the two material placing plates 312, and the rear end of the sliding guide rail 314 does not contact the material placing plates 312.

[0058] The working principle of an IBC vertical tube forming machine based on the above implementation is:

[0059] The vertical tubes are placed in batches inside the material frame 102, and then the vertical tubes are sent one by one into the material storage slot plate 104 through the feeding conveyor belt 103 for sorting so as to be put into the receiving assembly 302 in batches, and then the vertical tubes are driven into the positioning assembly 303 by the feeding assembly 305 in the material transfer mechanism 301 for batch positioning, and then sent to the bottom of the processing mechanism 201 in batches to cooperate with the lower stamping module 304 for stamping processing, and finally the feeding assembly 305 cooperates with the unloading rack 105 for unloading, thereby completing the entire production and processing process;

[0060] The receiving assembly 302 drives the receiving plate 306 to move through the output shaft of the first pneumatic push rod 307, so that the receiving plate 306 enters the outlet at the lower end of the material storage tank plate 104 to receive a certain amount of vertical tubes and place them in the grooves on the top surfaces of the left and right ends of the receiving plate 306 at equal distances, and finally the receiving plate 306 is reset through the output shaft of the first pneumatic push rod 307;

[0061] When the feeding assembly 305 is in operation, the output shaft of the third pneumatic push rod 317 cooperates with the connecting cross plate 316 to drive the sliding guide rail 314 to move horizontally on the top surface of the mounting frame 313, so that the three material discharge tooth plates 315 are aligned with the inner bottom of the lower punching module 304, the material placement plate 312 and the material receiving plate 306 respectively, and then the output shaft of the fourth pneumatic push rod 318 cooperates with the second positioning slide bar 319 to drive the mounting frame 313 to move vertically, thereby driving the sliding guide rail 314 and the material discharge tooth plate 315 to move vertically, so that the material discharge tooth plate 315 can lift up the material discharge tooth plate 315 at the same time. The vertical tubes located on the top surfaces of the stamping module 304, the material placement plate 312 and the material receiving plate 306 are then driven by the third pneumatic push rod 317 to cause a plurality of vertical tubes to undergo a lateral displacement, and then cooperate with the fourth pneumatic push rod 318 to complete the vertical reset of the sliding guide rail 314 and the unloading tooth plate 315, thereby completing the vertical tubes on the top surface of the feeding assembly 305 into the positioning assembly 303 for positioning, the vertical tubes that have completed positioning are sent to the lower stamping module 304 to cooperate with the processing mechanism 201 for stamping processing, and the vertical tubes that have completed processing are cooperated with the unloading rack 105 to complete the unloading process, etc.

[0062] When the positioning assembly 303 performs the positioning process, the output shaft of the second pneumatic push rod 309 cooperates with the first positioning slide rod 311 to push the two positioning push plates 310 to move inward synchronously, thereby performing an alignment and positioning process on a plurality of vertical tubes placed on the top surface of the material placement plate 312 to improve the accuracy of subsequent stamping processing;

[0063] When the processing mechanism 201 is performing stamping processing, the oil tank 205 is controlled by the oil reversing valve 206 to transport oil to the hydraulic push rod 207, thereby pushing the output shaft of the hydraulic push rod 207 to drive the upper stamping module 203 to cooperate with the column 202 for rapid vertical displacement, and then slowly press down after reaching the specified position, and then cooperate with the lower stamping module 304 to complete the stamping processing of several vertical pipes, and then the oil reversing valve 206 controls the output shaft of the hydraulic push rod 207 to drive the upper stamping module 203 to quickly displace and reset so that the feeding component 305 can move out the vertical pipe that has completed stamping, thereby completing the entire processing flow.

[0064] The utility model provides an IBC ton barrel vertical tube forming machine through improvement. By setting up a material transfer mechanism 301 and coordinating the components thereof, high-quality and high-efficiency functions such as batch handling, batch positioning and batch stamping processing of IBC ton barrel vertical tubes can be completed, thereby effectively improving the production efficiency and product quality of IBC ton barrel vertical tubes and saving labor costs.

[0065] The above shows and describes the basic principle, main features and advantages of the utility model, and the standard parts used in the utility model can be purchased from the market, and special-shaped parts can be customized according to the description and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.

[0066] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An IBC vertical tube forming machine, comprising: A box body (101), wherein a material frame (102) is provided at the rear end of the box body (101); Wherein, a feeding conveyor belt (103) and a material storage trough plate (104) are provided in the middle of the top surface of the box body (101), the material storage trough plate (104) is located on the front side of the feeding conveyor belt (103), and the feeding port of the material storage trough plate (104) is in contact with and connected to the discharge end of the upper end of the feeding conveyor belt (103), and a discharge rack (105) is fixedly connected to the top surface of the front end of the box body (101); it is characterized in that: it also includes: A processing mechanism (201), wherein the processing mechanism (201) is arranged on the top surface of the front end of the box body (101); A material transfer mechanism (301), the material transfer mechanism (301) being arranged on the top surface of the front end and the middle part of the box body (101); The material transfer mechanism (301) is composed of a material receiving component (302), a positioning component (303), a lower punching module (304) and a material feeding component (305) arranged in sequence; The feeding assembly (305) is arranged between the positioning assembly (303) and the gap at the bottom of the lower punching module (304), and the lower punching module (304) is located at the bottom of the processing mechanism (201).

2. According to claim 1, an IBC vertical tube forming machine is characterized by: The processing mechanism (201) comprises: Columns (202), wherein the lower ends of the four columns (202) are fixedly connected to the top surface of the front end of the box body (101), and the middle parts of the four columns (202) penetrate and are slidably connected to the four corners of the upper stamping module (203); The upper ends of the four uprights (202) pass through and are fixedly connected to the four corners of the upper plate (204); an oil tank (205) is fixedly connected to the back of the upper plate (204); the oil tank (205) is fixedly connected to the oil inlet pipe of the oil reversing valve (206) through an oil pipeline; the oil reversing valve (206) is fixedly connected to the oil inlet of the top surface of the hydraulic push rod (207) through the oil pipeline; the upper end of the hydraulic push rod (207) passes through and is fixedly connected to the middle of the upper plate (204); and the output shaft of the lower end of the hydraulic push rod (207) is fixedly connected to the middle of the top surface of the upper stamping module (203).

3. According to claim 2, an IBC vertical tube forming machine is characterized by: The material receiving assembly (302) comprises: A material receiving plate (306), wherein the top surfaces of the left and right ends of the material receiving plate (306) are provided with a plurality of grooves, and the bottom of the material receiving plate (306) is slidably connected to the top surface of the middle part of the box body (101); The front side surface of the receiving plate (306) is fixedly connected to the output shaft of the first pneumatic push rod (307), and the first pneumatic push rod (307) is fixedly connected to the top surface of the middle part of the box body (101).

4. According to claim 3, an IBC vertical tube forming machine is characterized by: The positioning component (303) comprises: Fixed side panels (308), two of the fixed side panels (308) being fixedly connected to the left and right parts of the middle top surface of the box body (101); Among them, a second pneumatic push rod (309) is fixedly connected to the middle part of the outer side of the fixed side plate (308), and the output shaft of the second pneumatic push rod (309) passes through and is slidably connected to the middle part of the outer side of the fixed side plate (308), and the output shaft of the second pneumatic push rod (309) is fixedly connected to the middle part of the outer side of the positioning push plate (310).

5. According to claim 4, an IBC vertical tube forming machine is characterized by: The front and rear parts of the outer side of the positioning push plate (310) are fixedly connected to the inner end of the first positioning slide bar (311); the outer end of the first positioning slide bar (311) passes through and is slidably connected to the front and rear parts of the inner side of the fixed side plate (308); two material placement plates (312) are provided between the inner sides of the two fixed side plates (308); the two material placement plates (312) are fixedly connected to the top surface of the middle part of the box body (101), and a plurality of grooves are provided at the upper ends of the material placement plates (312).

6. According to claim 5, an IBC vertical tube forming machine is characterized by: The feeding assembly (305) comprises: An installation frame (313), wherein the left and right parts of the top surface of the installation frame (313) are slidably connected to sliding guide rails (314); Among them, three feeding tooth plates (315) are fixedly connected at equal intervals on the top surfaces of the two sliding guide rails (314), a connecting cross plate (316) is fixedly connected between the rear ends of the two sliding guide rails (314), and the middle part of the front side surface of the connecting cross plate (316) is fixedly connected to the output shaft of the third pneumatic push rod (317).

7. The IBC vertical tube forming machine according to claim 6, characterized in that: The bottom of the front and rear ends of the third pneumatic push rod (317) is fixedly connected to the front and rear parts of the top surface of the mounting frame (313); the middle part of the bottom of the front and rear ends of the mounting frame (313) is fixedly connected to the output shaft of the fourth pneumatic push rod (318); the left and right parts of the bottom of the front and rear ends of the mounting frame (313) are fixedly connected to the upper end of the second positioning slide bar (319); the lower end of the fourth pneumatic push rod (318) is fixedly connected to the inner side of the top surface of the box body (101); and the lower end of the second positioning slide bar (319) passes through and is slidably connected to the inner side of the top surface of the box body (101).

8. The IBC vertical tube forming machine according to claim 7, characterized in that: The middle part of the sliding guide rail (314) is located in the gap inside the plurality of lower punching modules (304), and the middle part of the sliding guide rail (314) does not contact the lower punching modules (304); the rear end of the sliding guide rail (314) is located inside the two material placement plates (312), and the rear end of the sliding guide rail (314) does not contact the material placement plates (312).

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