Clip type installation buckle device

Abstract

The utility model discloses a clip type buckle installation device, which belongs to the technical field of buckle installation, and comprises a base, a bottom plate I, a vibration disc and a material distribution mechanism, the base is provided with a six-axis robot, the six-axis robot is connected with a quick-change disc, the other end of the quick-change disc is connected with an installation mechanism, and the installation mechanism is connected with the vibration disc. The first bottom plate is arranged on one side of the base, the vibration disc and the material distributing mechanism are fixedly arranged above the first bottom plate, the upper portion of the vibration disc is connected with a material bin, a discharging port of the vibration disc is connected with a straight vibration disc rail, the straight vibration disc rail is fixed to the first bottom plate through a second fixing seat, and the second fixing seat is fixed to the base. And the other end of the straight vibration disc rail is connected with the material distributing mechanism. According to the clip type buckle installation device with the structure, a plurality of buckles can be picked up and installed at a time, the labor cost and the time cost are saved, and the production efficiency of a factory is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of buckle installation, in particular to a clip-type installation buckle device. Background Art

[0002] With the beginning of the fourth industrial revolution, my country has gradually entered the core theme of Industry 4.0, "intelligent manufacturing", and has played an important role. Automation equipment is one of the most important components of the entire core theme. Industry 4.0 has a far-reaching impact on the automated production of the entire automotive manufacturing industry. At present, the industry has just started to install complex buckles, and the buckle installation in the industry is mostly manual, which is not conducive to saving labor and time costs.

[0003] In view of this, it is particularly important to design an automatic and quick installation buckle device. Utility Model Content

[0004] The purpose of the utility model is to provide a clip-type buckle installation device, which can pick up and install multiple buckles at one time, saving labor and time costs, significantly improving the factory's production efficiency, and can be modularly assembled and quickly and effectively connected to automated equipment. The cost is low, the buckle installation method is flexible, and it can effectively cope with products with complex structures.

[0005] To achieve the above-mentioned purpose, the utility model provides a clip-type mounting buckle device, including a base, a bottom plate one, a vibration plate and a material dividing mechanism, a six-axis robot is arranged on the base, a quick-change plate is connected to the six-axis robot, the other end of the quick-change plate is connected to the mounting mechanism, the bottom plate one is arranged on one side of the base, the vibration plate and the material dividing mechanism are fixedly arranged above the bottom plate one, a material bin is connected above the vibration plate, the discharge port of the vibration plate is connected to a straight vibration plate track, the straight vibration plate track is fixed to the bottom plate one through a fixing seat two, and the other end of the straight vibration plate track is connected to the material dividing mechanism.

[0006] Preferably, the mounting mechanism includes a top plate 1, a magazine and a mounting rod, the top plate 1 is arranged at the bottom of the quick-change plate, the top plate 1 is provided with a side plate 1 and a side plate 2, a bottom plate 2 is provided at the bottom ends of the side plate 1 and the side plate 2, a driving cylinder 1 is provided between the side plate 1 and the side plate 2, a top plate 2 is provided on the outer side of the side plate 2, a driving cylinder 2 is provided at the bottom of the top plate 2, the output end of the driving cylinder 1 passes through the bottom plate 2 and is fixedly connected to the magazine, and the output end of the driving cylinder 2 passes through the bottom plate 2 and is fixedly connected to the mounting rod.

[0007] Preferably, a pushing cylinder is fixedly connected to one side of the bottom plate, and the pushing cylinder is arranged adjacent to the magazine.

[0008] Preferably, a pressure regulating valve is provided on the outer side of the side plate, and the pressure regulating valve is electrically connected to the pushing cylinder.

[0009] Preferably, the material dividing mechanism includes a fixed seat and a positioning air clamp, the fixed seat is arranged on the base plate, the positioning air clamp is arranged on the fixed seat, a fixed plate and a support plate are arranged on the fixed seat, a plurality of stainless steel sheets are evenly arranged on the fixed plate and the support plate, and the stainless steel sheet is arranged between two jaws of the positioning air clamp.

[0010] Preferably, an inverted U-shaped slot is provided at the bottom of the magazine, and magnets are provided on the magazine and the mounting rod.

[0011] Preferably, a proximity sensor is provided on the second bottom plate.

[0012] Preferably, a plurality of positioning pins are provided on both the base and the bottom plate.

[0013] Therefore, the utility model adopts a spring clip type mounting buckle device of the above structure, which has the following advantages:

[0014] (1) The push cylinder controls the air pressure through the pressure regulating valve to stabilize the pushing force and push out the buckles one by one. The pressure regulating valve controls the pushing force of the buckles to avoid overlapping of the buckles during pushing due to excessive air pressure;

[0015] (2) The positioning air clamp ensures that the buckle can be stably held on the material distribution mechanism when the robot takes the buckle, so as to prevent the magnet in the clip from sucking the buckle out of order when the clip approaches the material distribution mechanism;

[0016] (3) Connect different robots through quick-change disks to meet the needs of different factories;

[0017] (4) The utility model can pick up and install multiple clips at one time, saving labor and time costs, significantly improving the factory's production efficiency, and can be assembled in a modular manner and quickly and effectively connected to automated equipment. It is low-cost and the installation method of the clips is flexible, which can effectively cope with products with complex structures.

[0018] The technical solution of the utility model is further described in detail below through the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of an embodiment of a clip-type mounting buckle device of the utility model;

[0020] Figure 2 It is a structural schematic diagram of a material dispensing mechanism and a mounting mechanism of an embodiment of a clip-type mounting buckle device of the utility model;

[0021] Figure 3It is a structural schematic diagram of the installation structure of an embodiment of a clip-type installation buckle device of the utility model;

[0022] Reference numerals

[0023] 1. Base; 2. Bottom plate 1; 3. Vibrating plate; 4. Material distribution mechanism; 41. Fixed seat 1; 42. Positioning air clamp; 43. Fixed plate; 44. Support plate; 45. Stainless steel sheet; 46. Proximity sensor; 5. Six-axis robot; 6. Quick-change plate; 7. Mounting mechanism; 701. Top plate 1; 702. Clip; 703. Mounting rod; 704. Side plate 1; 705. Side plate 2; 706. Bottom plate 2; 707. Driving cylinder 1; 708. Top plate 2; 709. Driving cylinder 2; 710. Pushing cylinder; 711. Pressure regulating valve; 8. Straight vibration plate track; 9. Fixed seat 2; 10. Silo. DETAILED DESCRIPTION

[0024] The technical solution of the utility model is further described below through the accompanying drawings and embodiments.

[0025] Unless otherwise defined, the technical terms or scientific terms used in the present invention shall have the usual meanings understood by persons with ordinary skills in the field to which the present invention belongs. The words "first", "second" and similar words used in the present invention do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" and the like mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" and the like are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0026] Example

[0027] like Figure 1-3 As shown, the utility model provides a clip-type mounting buckle device, including a base 1, a bottom plate 2, a vibration plate 3 and a material dividing mechanism 4, a six-axis robot 5 is arranged on the base 1, a quick-change plate 6 is connected to the six-axis robot 5, and a mounting mechanism 7 is connected to the other end of the quick-change plate 6, the bottom plate 2 is arranged on one side of the base 1, the vibration plate 3 and the material dividing mechanism 4 are fixedly arranged above the bottom plate 2, a material bin 10 is connected above the vibration plate 3, and the vibration plate 3 has a specific guide material dividing mechanism 4 to ensure that the buckle is in a vertical state.

[0028] The discharge port of the vibration plate 3 is connected to a straight vibration plate track 8, which is fixed to the bottom plate 2 through a fixing seat 9, and the other end of the straight vibration plate track 8 is connected to the material distribution mechanism 4. A number of positioning pins are provided on the base 1 and the bottom plate 2, and the relative positions of the three components of the vibration plate 3, the six-axis robot 5, and the material distribution mechanism 4 are accurately positioned by the positioning pins to ensure the consistency of each installation.

[0029] The mounting mechanism 7 includes a top plate 1 701, a clip 702 and a mounting rod 703. The top plate 1 701 is arranged at the bottom of the quick-change plate 6. The top plate 1 701 is provided with a side plate 1 704 and a side plate 2 705. The bottom ends of the side plates 1 704 and 705 are provided with a bottom plate 2 706. A driving cylinder 1 707 is arranged between the side plates 1 704 and the side plates 2 705. A top plate 2 708 is arranged outside the side plates 2 705. A driving cylinder 2 709 is arranged at the bottom of the top plate 2 708. The output end of the driving cylinder 1 707 passes through the bottom plate 2 706 and is fixedly connected to the clip 702. The output end of the driving cylinder 2 709 passes through the bottom plate 2 706 and is fixedly connected to the mounting rod 703. A push cylinder 710 is fixedly connected to one side of the bottom plate 2 706. The push cylinder 710 is arranged adjacent to the clip 702.

[0030] A pressure regulating valve 711 is provided on the outside of the side plate 1 704, and the pressure regulating valve 711 is electrically connected to the push cylinder 710. The push force is adjusted by the pressure regulating valve 711 to ensure smooth feeding when the buckle is transferred to the buckle installation fixture. The push cylinder 710 controls the air pressure through the pressure regulating valve 711 to stabilize the push force and push the buckles out one by one. The pressure regulating valve 711 controls the push force of the buckle to avoid buckle overlap when pushing due to excessive air pressure.

[0031] An inverted U-shaped slot is provided at the bottom of the clip 702, and magnets are provided on the clip 702 and the mounting rod 703, so that the clip 702 can clamp the buckle in the slot through the magnet, and the mounting rod 703 can adsorb the buckle on the mounting rod 703 through the magnet.

[0032] The material distribution mechanism 4 includes a fixed seat 1 41 and a positioning air clamp 42. The fixed seat 1 41 is arranged on the bottom plate 1 2. The positioning air clamp 42 is arranged on the fixed seat 1 41. The positioning air clamp 42 ensures that the buckle can be stably kept on the material distribution mechanism 4 when the robot takes the buckle, so as to avoid the magnet in the clip 702 sucking the buckle out of order when the clip 702 approaches the material distribution mechanism 4. A fixed plate 43 and a support plate 44 are arranged on the fixed seat 1 41. Several stainless steel sheets 45 are evenly arranged on the fixed plate 43 and the support plate 44, and the stainless steel sheet 45 is arranged between the two clamping claws of the positioning air clamp 42. The buckles are arranged in a row one by one on the stainless steel sheet 45. A proximity sensor 46 is arranged on the bottom plate 2 706. The proximity sensor 46 is used to detect whether there is a buckle on the stainless steel sheet 45. 9 buckles can be grabbed at the same time, and each buckle is installed in sequence through the mounting rod 703. A maximum of 9 buckles of products can be installed in one process.

[0033] When a clip-type buckle installation device of the present embodiment is in use, the buckles in the hopper 10 fall into the vibration plate 3, and the buckles are kept in a vertical state by the vibration plate 3. The buckles are then neatly arranged on the stainless steel sheet 45 through the straight vibration channel, and the positioning air clamp 42 keeps the buckles on the material distribution mechanism 4. The buckles are then neatly clamped in the slots of the clip 702 through magnets, and then the buckles are pushed one by one to the bottom of the installation rod 703 by the pushing cylinder 710, and then the buckles are pushed out onto the product by the driving cylinder 2 709 to complete the installation of the buckles.

[0034] Therefore, the utility model adopts a clip-type buckle installation device of the above structure, which can pick up and install multiple buckles at one time, saving labor and time costs, significantly improving the factory's production efficiency, and can be modularly assembled. It can be quickly and effectively connected to automated equipment, with low cost and flexible buckle installation methods, and can effectively cope with products with complex structures.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that they can still modify or replace the technical solution of the utility model with equivalents, and these modifications or equivalent replacements cannot cause the modified technical solution to deviate from the spirit and scope of the technical solution of the utility model.

Claims

1. A clip-type mounting buckle device, characterized in that: It includes a base, a bottom plate, a vibration plate and a material distribution mechanism, a six-axis robot is arranged on the base, a quick-change plate is connected to the six-axis robot, the other end of the quick-change plate is connected to a mounting mechanism, the bottom plate is arranged on one side of the base, the vibration plate and the material distribution mechanism are fixedly arranged above the bottom plate, a material bin is connected above the vibration plate, a discharge port of the vibration plate is connected to a straight vibration plate track, the straight vibration plate track is fixed to the bottom plate through a fixing seat, and the other end of the straight vibration plate track is connected to the material distribution mechanism.

2. A clip-type mounting buckle device according to claim 1, characterized in that: The mounting mechanism includes a top plate 1, a magazine and a mounting rod, the top plate 1 is arranged at the bottom of the quick-change plate, the top plate 1 is provided with a side plate 1 and a side plate 2, the bottom ends of the side plate 1 and the side plate 2 are provided with a bottom plate 2, a driving cylinder 1 is arranged between the side plate 1 and the side plate 2, a top plate 2 is arranged on the outer side of the side plate 2, a driving cylinder 2 is arranged at the bottom of the top plate 2, the output end of the driving cylinder 1 passes through the bottom plate 2 and is fixedly connected to the magazine, and the output end of the driving cylinder 2 passes through the bottom plate 2 and is fixedly connected to the mounting rod.

3. A clip-type mounting buckle device according to claim 2, characterized in that: A material pushing cylinder is fixedly connected to one side of the bottom plate, and the material pushing cylinder is arranged adjacent to the magazine.

4. A clip-type mounting buckle device according to claim 3, characterized in that: A pressure regulating valve is arranged on the outer side of the side plate, and the pressure regulating valve is electrically connected to the pushing cylinder.

5. A clip-type mounting buckle device according to claim 4, characterized in that: The material distribution mechanism includes a fixed seat and a positioning air clamp, the fixed seat is arranged on the base plate, the positioning air clamp is arranged on the fixed seat, a fixed plate and a support plate are arranged on the fixed seat, a plurality of stainless steel sheets are evenly arranged on the fixed plate and the support plate, and the stainless steel sheet is arranged between two jaws of the positioning air clamp.

6. A clip-type mounting buckle device according to claim 5, characterized in that: An inverted U-shaped slot is arranged at the bottom of the magazine, and magnets are arranged on the magazine and the mounting rod.

7. A clip-type mounting buckle device according to claim 6, characterized in that: A proximity sensor is arranged on the bottom plate 2.

8. The clip-type mounting buckle device according to claim 7, characterized in that: A plurality of positioning pins are arranged on the base and the bottom plate.

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