Clamping tool for nodular cast iron casting production

By designing a flip-flopable clamp assembly and cavity air outlet system, the existing tools cannot adapt to the clamping problem of castings of multiple shapes is solved, and the effect of automatic switching of clamping and removal of impurities is achieved, and the ductile iron castings is improved. processing efficiency and quality.

CN222344862UActive Publication Date: 2025-01-14HENAN LONGRUIYANG INTELLIGENT CASTING CO LTD
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Patent Information

Application Number
CN202420779983.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-14
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing ductile iron casting clamping tools have a single structure and cannot be suitable for clamping of castings in multiple shapes, resulting in complex replacement of clamps and affecting processing efficiency.

Method used

A clamping tool including a base, clamp assembly and a support frame is designed. The clamp assembly realizes horizontal flipping and rotation of the clamping seat through sliding tracks and movable grooves. Combined with the cavity and air outlet system, it can automatically switch the clamping shape. , and remove surface impurities through the fan.

Benefits of technology

Automatic clamping switching of block and cylindrical ductile iron castings is realized, which improves processing efficiency and avoids impurity squeeze damage during clamping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of nodular cast iron casting production, in particular to a clamping tool for nodular cast iron casting production. According to the technical scheme, the device comprises a base, a clamp assembly and a supporting frame, a sliding frame is slidably installed on the top of the base, the supporting frame is fixedly connected to the top of the sliding frame, a movable groove is formed in the inner side of the supporting frame, and the clamp assembly is slidably installed on the inner side of the movable groove; track grooves are formed in the top and the bottom of the clamping base, and the track grooves and the movable grooves are in sliding connection through sliding piles. Through the combination of various structures, the device can clamp blocky and cylindrical nodular cast iron castings, replacement operation is not needed, the machining efficiency is effectively improved, impurities on the surfaces of the clamping positions of the nodular cast iron castings can be blown off through the air outlets, and the nodular cast iron castings are prevented from being damaged. Concave damage to the surface of the spheroidal graphite cast iron casting caused by extrusion impurities is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of ductile iron casting production, in particular to a clamping tool for ductile iron casting production. Background Art

[0002] With the rapid development of modern industry, ductile iron, as a material with excellent mechanical properties, has been widely used in many fields such as automobiles, machinery, and construction. In the production and processing of ductile iron castings, clamping tools play a vital role. They are responsible for stably clamping the castings during the processing to ensure their accurate positioning, thereby achieving high-precision processing requirements. The performance of the clamping tools directly affects the processing quality and production efficiency of the castings. The clamping tools on the market currently have a relatively simple structure and can only clamp block-shaped or cylindrical ductile iron castings, resulting in the inability to meet the clamping needs of various shapes. When clamping ductile iron castings of different shapes, different fixtures often need to be replaced. The replacement operation process is relatively complicated, which can easily delay the processing efficiency and bring more troubles to the processing operation of ductile iron castings. Therefore, it is necessary to design a clamping tool for the production of ductile iron castings. Utility Model Content

[0003] The purpose of the utility model is to provide a clamping tool for producing ductile iron castings to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a clamping tool for the production of ductile iron castings, comprising a base, a clamp assembly and a support frame, a sliding frame is slidably installed on the top of the base, the top of the sliding frame is fixedly connected to the support frame, a movable groove is provided on the inner side of the support frame, a clamp assembly is slidably installed on the inner side of the movable groove, the clamp assembly comprises a clamp seat, a track groove and an anti-sliding block, track grooves are provided on the top and bottom of the clamp seat, the track groove and the movable groove are slidably connected by sliding piles, and anti-sliding blocks are equidistantly distributed on the surface of the clamp seat.

[0005] Preferably, a mounting groove is provided on the inner side of the base, a bidirectional screw rod is rotatably mounted inside the mounting groove, and a turntable is fixedly mounted on one end of the bidirectional screw rod.

[0006] Preferably, the base and the sliding frame are slidably mounted via a sliding groove, a threaded sleeve is fixedly mounted on the bottom of the sliding frame, and the bidirectional screw rod passes through the threaded sleeve.

[0007] Preferably, the clamp assembly further comprises an air outlet and a cavity, the interior of the clamp seat is provided with a cavity, the surface of the clamp seat between the anti-sliding blocks is provided with an air outlet, and the air outlet is communicated with the cavity.

[0008] Preferably, a fan is fixedly installed on one side of the support frame, an air supply hose is fixedly installed between the fan and the clamp seat, and the air supply hose is connected to the cavity.

[0009] Preferably, a supporting leg is fixedly mounted on the bottom of the base, and an anti-slip pad is adhered to the bottom of the supporting leg.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] 1. By setting the mutual cooperation between the support frame and the clamp seat, the clamp seat can be semicircular in shape, so that the arc surface end of the clamp seat can be horizontally flipped in the movable groove, and the block-shaped ductile iron casting can be clamped and fixed through the flat end of the clamp seat. At the same time, when clamping the cylindrical ductile iron casting, the arc surface end of the clamp seat can be horizontally rotated in the movable groove, and the flat end of the clamp seat can be horizontally flipped, so that the cylindrical ductile iron casting can be clamped. The clamping can be automatically switched without the need for replacement operations, which effectively improves the processing efficiency.

[0012] 2. By providing the mutual cooperation between the cavity and the air outlet, when the ductile iron casting is clamped, an airflow can be generated by the fan, the airflow can be transported into the cavity, and the airflow can be discharged by the air outlet, so that the clamping position of the ductile iron casting can be blown conveniently, and impurities on the surface of the clamping position of the ductile iron casting can be blown off, which can effectively avoid squeezing of impurities when clamping the ductile iron casting, and avoid the situation where the squeezed impurities cause concave damage to the surface of the ductile iron casting. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the base structure of the utility model;

[0015] Figure 3 This is a schematic diagram of the structure of the clamp assembly of the utility model;

[0016] Figure 4 This is a schematic diagram of the support frame structure of the utility model;

[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the clamping seat of the present utility model.

[0018] In the figure: 1. base; 101. mounting groove; 102. bidirectional screw rod; 103. slide groove; 104. support leg; 105. turntable; 2. sliding frame; 201. threaded sleeve; 3. clamp assembly; 301. clamp seat; 302. track groove; 303. anti-sliding block; 304. air outlet; 305. cavity; 4. support frame; 401. sliding pile; 402. movable groove; 5. fan; 501. air supply hose. DETAILED DESCRIPTION

[0019] The technical solution of the utility model is further described below in conjunction with the accompanying drawings and specific embodiments.

[0020] Example

[0021] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, the utility model proposes a clamping tool for producing ductile iron castings, including a base 1, a clamp assembly 3 and a support frame 4. A support leg 104 is fixedly installed at the bottom of the base 1, and an anti-skid pad is adhered to the bottom of the support leg 104. The support leg 104 can be used to support the device conveniently, so that the device can be placed in a suitable position for use and operation. A sliding frame 2 is slidably installed on the top of the base 1. The base 1 and the sliding frame 2 are slidably installed through a slide groove 103, so that the sliding frame 2 can move horizontally left and right on the surface of the base 1. An installation groove 101 is opened on the inner side of the base 1. A bidirectional screw rod 102 is rotatably installed inside the installation groove 101, and a turntable 105 is fixedly installed at one end of the bidirectional screw rod 102. By using the turntable 105, the bidirectional screw rod 102 can be conveniently operated to rotate forward and reverse. A threaded sleeve 201 is fixedly installed at the bottom of the sliding frame 2. The bidirectional screw rod 102 passes through the threaded sleeve 201. The bidirectional screw rod 102 and the threaded sleeve 201 are threadedly engaged. Through the reverse thread on the bidirectional screw rod 102, the threaded sleeve 201 can be driven to move away from and towards each other, and the sliding frame 2 can be synchronously driven to move away from and towards each other.

[0022] The top of the sliding frame 2 is fixedly connected to the support frame 4 by bolts, and a movable groove 402 is provided on the inner side of the support frame 4, and a clamp assembly 3 is slidably installed on the inner side of the movable groove 402. The clamp assembly 3 includes a clamp seat 301, a track groove 302 and an anti-sliding block 303. The top and bottom of the clamp seat 301 are provided with a track groove 302, and the track groove 302 and the movable groove 402 are slidably connected by a sliding pile 401. The surface of the clamp seat 301 is equidistantly provided with anti-sliding blocks 303. The sliding frames 2 move closer to each other, and the clamp assembly 3 can be driven to close, so that the ductile iron casting can be clamped conveniently. The clamp seat 301 is semicircular in shape, and the sliding pile 401 can slide along the track groove 302 The movable groove 402 can make the curved surface end of the clamp seat 301 flip horizontally, and the flat surface end of the clamp seat 301 can clamp and fix the block-shaped ductile iron casting. At the same time, when clamping the cylindrical ductile iron casting, the curved surface end of the clamp seat 301 can be horizontally rotated in the movable groove 402, and the flat surface end of the clamp seat 301 can be horizontally flipped, so that the cylindrical ductile iron casting can be clamped. The clamp seat 301 can automatically switch the clamping without the need for replacement operation, which effectively improves the processing efficiency. The anti-sliding block 303 can increase the friction between the clamp seat 301 and the ductile iron casting to avoid slipping during clamping.

[0023] The clamp assembly 3 also includes an air outlet 304 and a cavity 305. The cavity 305 is opened inside the clamp seat 301, and the air outlet 304 is opened on the surface of the clamp seat 301 between the anti-sliding blocks 303, and the air outlet 304 is communicated with the cavity 305. A fan 5 is fixedly installed on one side of the support frame 4 by bolts, and an air supply hose 501 is fixedly installed between the fan 5 and the clamp seat 301, and the air supply hose 501 is communicated with the cavity 305, so that the airflow can be conveniently transported to the cavity 305 through the air supply hose 501 through the fan 5. Due to the flexibility of the air supply hose 501, the horizontal flipping operation of the clamp seat 301 can be maintained. The airflow in the cavity 305 can be discharged through the air outlet 304, so that the clamping position of the ductile iron casting can be blown, and impurities on the surface of the clamping position of the ductile iron casting can be blown off, effectively avoiding squeezing of impurities and causing concave damage to the surface of the ductile iron casting.

[0024] The working principle of the clamping tool for producing ductile iron castings based on the embodiment is: by placing the ductile iron casting on the base 1 between the clamp assemblies 3, and by using the turntable 105 to drive the bidirectional screw 102 to rotate, the threaded sleeve 201 can be used to drive the sliding frame 2 to move closer to each other, and the support frame 4 can be driven to move closer to each other synchronously, so that the clamp assembly 3 can clamp the ductile iron casting, and the sliding pile 401 can slide along the track groove 302, so that the clamp seat 301 can be horizontally flipped in the movable groove 402, and when clamping the block-shaped ductile iron casting, the clamp seat 301 can be horizontally flipped back to the original position, so that the block-shaped ductile iron casting can be clamped conveniently. When clamping the cylindrical ductile iron casting, the clamp seat 301 can be horizontally flipped in the movable groove 402, and the plane position of the clamp seat 301 can be horizontally tilted, so that the clamp seat 301 can clamp and fix the cylindrical ductile iron casting. In the process of clamping the ductile iron casting, the fan 5 is started to generate airflow, and the air supply hose 501 can be used to transport the airflow into the cavity 305 and blow it out through the air outlet 304, so as to blow air to the clamping position of the ductile iron casting, and impurities on the surface of the clamping position of the ductile iron casting can be blown off, so as to avoid squeezing the impurities between the workpiece and the clamping, thereby avoiding the situation where the surface of the ductile iron casting is concave and damaged.

[0025] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

Claims

1. A clamping tool for producing ductile iron castings, characterized in that: The invention comprises a base (1), a clamp assembly (3) and a support frame (4); a sliding frame (2) is slidably mounted on the top of the base (1); the top of the sliding frame (2) is fixedly connected to the support frame (4); a movable groove (402) is provided on the inner side of the support frame (4); a clamp assembly (3) is slidably mounted on the inner side of the movable groove (402); the clamp assembly (3) comprises a clamp seat (301), a track groove (302) and an anti-sliding block (303); the top and bottom of the clamp seat (301) are provided with track grooves (302); the track groove (302) and the movable groove (402) are slidably connected via sliding piles (401); and anti-sliding blocks (303) are equidistantly distributed on the surface of the clamp seat (301).

2. A clamping tool for producing ductile iron castings according to claim 1, characterized in that: A mounting groove (101) is provided on the inner side of the base (1), a bidirectional screw rod (102) is rotatably mounted inside the mounting groove (101), and a rotating disk (105) is fixedly mounted on one end of the bidirectional screw rod (102).

3. A clamping tool for producing ductile iron castings according to claim 2, characterized in that: The base (1) and the sliding frame (2) are slidably mounted via a sliding groove (103); a threaded sleeve (201) is fixedly mounted on the bottom of the sliding frame (2); and the bidirectional screw rod (102) passes through the threaded sleeve (201).

4. The clamping tool for producing ductile iron castings according to claim 1, characterized in that: The clamp assembly (3) further comprises an air outlet (304) and a cavity (305); the cavity (305) is provided inside the clamp seat (301); the air outlet (304) is provided on the surface of the clamp seat (301) between the anti-sliding blocks (303); and the air outlet (304) is communicated with the cavity (305).

5. A clamping tool for producing ductile iron castings according to claim 4, characterized in that: A fan (5) is fixedly mounted on one side of the support frame (4), an air supply hose (501) is fixedly mounted between the fan (5) and the clamping seat (301), and the air supply hose (501) is in communication with the cavity (305).

6. The clamping tool for producing ductile iron castings according to claim 1, characterized in that: A support leg (104) is fixedly mounted on the bottom of the base (1), and an anti-slip pad is adhered to the bottom of the support leg (104).