Bamboo chip grinding device with dust removal function

Abstract

The utility model relates to a polishing device, in particular to a bamboo chip polishing device with a dust removal function. The bamboo chip grinding device with the dust removal function comprises a base, a feeding plate, a protective cover, a frame and the like. And a protective cover is fixedly arranged on the upper portion of the right side of the base, and a frame is fixedly installed on the upper portion of the inner side of the base. When the bamboo chip polishing device is used for polishing bamboo chips, the dust collector is used for collecting and timely cleaning the polished chips, so that the bamboo chip chips are prevented from flying dust during polishing, and the environment of processing and production and the health of workers are prevented from being influenced. The polishing wheel, the first polishing roller and the second polishing roller are driven by the air cylinder to reciprocate, so that the polishing mechanism is in continuous and uniform contact with the bamboo chips, the surfaces of the bamboo chips are completely and carefully ground in the polishing process, force is uniform, polishing is smooth, and meanwhile careless mistakes or excessive polishing is avoided, and the poor forming effect of the bamboo chips is avoided.

Description

Technical Field

[0001] The utility model relates to a grinding device, in particular to a bamboo chip grinding device with a dust removal function. Background Art

[0002] When processing bamboo products, they need to be ground and polished to remove burrs and unevenness on the bamboo surface and improve the feel and aesthetics.

[0003] When the existing grinding equipment is processing bamboo products, the burrs, fibers, and bamboo chips peeled off the surface of the bamboo pieces will fall near the grinding mechanism during grinding. At the same time, the fine particles will float in the air due to vibration or airflow movement, forming dust. The accumulated bamboo materials may affect the normal operation of the equipment. The dust during processing will affect the health of the human body in the production environment around the equipment and needs to be cleaned in time. At the same time, a fixed grinding wheel is used to grind the bamboo pieces in transmission, which will result in uneven wear of the parts and uneven surface wear, affecting the grinding effect. Utility Model Content

[0004] In order to overcome the shortcomings that the accumulated bamboo materials after grinding may affect the normal operation of the equipment during grinding, and the dust during processing will affect the health of the people in the production environment around the equipment, timely cleaning is required. At the same time, a fixed grinding wheel is used to grind the bamboo pieces in transmission, which will result in uneven wear of the parts and uneven surface wear, affecting the grinding effect. The purpose is to provide a bamboo piece grinding device with a dust removal function, which can clean the generated bamboo material debris in time and use a dynamic grinding mechanism to finely grind the bamboo pieces in transmission.

[0005] The technical implementation scheme of the utility model is: a bamboo chip grinding device with a dust removal function, including a base, a loading plate, a protective cover, a frame, a feeding roller, a transmission group, a grinding motor, a cylinder 1, a connecting frame, a grinding wheel, a guide block, a grinding roller 1, a support frame, a grinding roller 2, a torsion spring, a connecting rod, a support seat, a dust collector and a dust suction port. A loading plate is connected to the left side of the upper inner part of the base, a protective cover is fixedly provided on the upper right side of the base, a frame is fixedly installed on the upper inner side of the base, and three groups of feeding rollers are evenly spaced and rotatably arranged on the inner side of the frame, one group of feeding rollers consists of two feeding rollers installed on the same line above and below, a transmission group is provided at the front of the three feeding rollers on the lower side, the transmission group consists of a pulley group and a transmission motor, and the three feeding rollers on the lower side are driven to rotate in the same direction by the pulley group of the transmission group, and grinding motors are fixedly installed on the front and rear sides of the upper part of the protective cover, and the output shaft of the grinding motor is a square shaft, and a cylinder 1 is installed at the middle position of the two grinding motors on the upper part of the protective cover. The movable rod of cylinder one is fixedly connected with a connecting frame, and grinding wheels are rotatably provided on the front and rear sides of the connecting frame. The grinding wheel consists of a connecting shaft and a brush roller. A square groove that fits the output shaft of the grinding motor is opened on the inner side of the upper part of the connecting shaft of the grinding wheel, and the square shaft of the grinding motor is slidably connected to the square groove in the connecting shaft of the grinding wheel. Guide blocks are symmetrically arranged on the front and rear sides of the inner lower side of the right part of the frame, and a grinding roller one is slidably provided between the guide blocks. The grinding roller one is fixedly connected with a supporting frame, and a grinding roller two is rotatably installed on the supporting frame through a mounting frame. The grinding roller two is rotatably connected to the mounting frame, and a driving motor is installed on the grinding roller one and the grinding roller two. Torsion springs are wound around the front and rear sides of the left part of the supporting frame, and the two torsion springs are respectively connected to the supporting frame and the mounting frame of the grinding roller two on the same side. A connecting rod is hinged on the right part of the connecting frame, and the connecting frame is connected to the supporting frame through the connecting rod. A supporting seat is fixedly connected to the right part of the base, and a dust collector is installed in the lower part of the supporting seat, and three dust suction ports are connected to the upper part of the dust collector through an air duct.

[0006] Furthermore, it also includes a hopper, a support plate, a second cylinder and a push plate. The hopper is fixedly connected to the top of the loading plate, and a support plate is fixedly provided at the bottom of the hopper. The lower part of the support plate is arranged in a stepped shape with the left side lower and the right side higher, and a trough is provided in the support plate. The material in the hopper falls into the trough. The lower left side of the hopper is connected to the second cylinder, and the push plate is fixedly connected to the movable rod of the second cylinder. The top height of the push plate is slightly lower than the top height of the lowest layer of material in the trough.

[0007] Furthermore, it also includes a guide bar, which is symmetrically arranged on the front and back of the right side of the top of the loading plate, and the two guide bars form a channel on the loading plate that is larger on the left and lower on the right.

[0008] Furthermore, it also includes a shaping block and a blade. Two shaping blocks are arranged on the right side of the frame. The shaping block on the left side is slightly larger than the shaping block on the right side. Square through holes are arranged in the shaping blocks, and the channels formed by the through holes and the guide grooves in the two shaping blocks are on the same horizontal line. Blades are arranged on all four sides of the shaping blocks.

[0009] Furthermore, the two grinding motors, the driving motors on the grinding roller 1 and the grinding roller 2 rotate at a relatively fast speed.

[0010] Furthermore, the two grinding wheels, the grinding roller one and the grinding roller two are installed in a quick-install and quick-disinstall manner.

[0011] The utility model has the following advantages: when grinding bamboo pieces, the utility model collects the grinding debris through the vacuum cleaner and cleans it in time, so as to avoid the bamboo pieces forming dust during grinding, which affects the processing and production environment and the health of workers.

[0012] The utility model drives the grinding wheel and the first and second grinding rollers to reciprocate through the cylinder, so that the grinding mechanism is in continuous and uniform contact with the bamboo piece, so that during the grinding process, the surface of the bamboo piece is completely and meticulously ground with uniform force. While the grinding is smooth, it avoids grinding omissions or excessive grinding, which would result in poor bamboo piece forming effect.

[0013] The utility model provides a feeding mechanism to automatically feed the bamboo pieces without manual operation, thus saving labor costs. Meanwhile, the guide strips are used for directional feeding, thus preventing the bamboo pieces from being misplaced during transmission, getting stuck or being unable to contact the grinding mechanism, thus affecting the processing progress.

[0014] The utility model uses a blade and a shaping block to trim and shape the bamboo pieces before grinding, thereby improving the molding effect and consistency of the product, eliminating the need for subsequent manual trimming of the bamboo pieces with excessive sizes after grinding, and reducing the processing procedures. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0016] Figure 2 It is a three-dimensional structural schematic diagram of the utility model's frame, feed rollers, grinding motor and other components.

[0017] Figure 3 It is a three-dimensional structural schematic diagram of the grinding mechanism and the transmission mechanism of the utility model.

[0018] Figure 4 It is a three-dimensional structural schematic diagram of the practical grinding mechanism, pretreatment mechanism and other components.

[0019] Figure 5 It is a three-dimensional structural schematic diagram of the support base, the dust suction port and the shaping block of the utility model.

[0020] Figure 6 It is a three-dimensional structural schematic diagram of the feeding mechanism and other components of the utility model.

[0021] Figure 7It is a three-dimensional structural schematic diagram of the utility model's hopper, support plate and cylinder.

[0022] In the above drawings: 1: base, 2: loading plate, 3: protective cover, 31: frame, 32: feeding roller, 33: transmission group, 4: grinding motor, 41: cylinder one, 42: connecting frame, 43: grinding wheel, 5: guide block, 52: grinding roller one, 53: support frame, 54: grinding roller two, 55: torsion spring, 56: connecting rod, 6: support seat, 61: vacuum cleaner, 62: dust suction port, 7: shaping block, 71: blade, 8: hopper, 80: support plate, 81: cylinder two, 82: push plate, 9: guide strip, 100: bamboo piece. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Embodiment 1: A bamboo chip polishing device with dust removal function, such as Figure 1-7As shown, it includes a base 1, a loading plate 2, a protective cover 3, a frame 31, a feed roller 32, a transmission group 33, a grinding motor 4, a cylinder 1 41, a connecting frame 42, a grinding wheel 43, a guide block 5, a grinding roller 1 52, a support frame 53, a grinding roller 2 54, a torsion spring 55, a connecting rod 56, a support seat 6, a dust collector 61 and a dust suction port 62. The loading plate 2 is connected to the left side of the upper inner part of the base 1, and the left and right sides of the lower part of the base 1 are symmetrically welded with supporting feet, which are used to support the device as a whole. A protective cover 3 is fixedly provided on the upper right side of the base 1. The protective cover 3 is made of metal material. The purpose is to be set at the grinding station to block the debris generated during grinding to prevent the debris from splashing. The frame 31 is fixedly installed on the upper inner side of the base 1 Three groups of feed rollers 32 are evenly spaced and rotatably arranged inside the frame 31. One group of feed rollers 32 consists of two feed rollers 32 installed on the same line above and below. The three groups of feed rollers 32 are of the same size and are installed on the same horizontal line. An empty area is arranged between the two feed rollers 32 close to each other above and below for inserting the bamboo slice 100. When the bamboo slice 100 passes between the upper and lower feed rollers 32, it will be squeezed by the upper and lower feed rollers 32. When the feed rollers 32 roll, the squeezed bamboo slice 100 will be translated. A transmission group 33 is arranged at the front of the three feed rollers 32 on the lower side. The transmission group 33 consists of a pulley group and a transmission motor. The three feed rollers 32 on the lower side are driven to rotate in the same direction by the pulley group of the transmission group 33. The motor The direction of rotation of the machine should be clockwise. When the bamboo piece 100 enters between the feeding rollers 32, it will be driven to move to the right. Grinding motors 4 are fixedly installed on the front and rear sides of the upper part of the protective cover 3. The output shaft of the grinding motor 4 is a square shaft. A cylinder 41 is installed in the middle position of the two grinding motors 4 on the upper part of the protective cover 3. The movable rod of the cylinder 41 is fixedly connected with a connecting frame 42. Grinding wheels 43 are rotatably provided on the front and rear sides of the connecting frame 42. The grinding wheel 43 consists of a connecting shaft and a roller with a brush. The two grinding wheels 43 are driven by the grinding motor 4 and turn in opposite directions. A square groove that fits the output shaft of the grinding motor 4 is opened on the inner side of the upper part of the connecting shaft of the grinding wheel 43. The square shaft of the grinding motor 4 is slidably connected to the square groove in the connecting shaft of the grinding wheel 43. Driven by the cylinder 1 41, the connecting shaft of the grinding wheel 43 on the connecting frame will move up and down. During the sliding process of the connecting shaft, the output shaft of the grinding motor 4 can always output rotational force to the grinding wheel 43. A guide block 5 is symmetrically arranged on the front and back of the lower inner side of the right part of the frame 31. A grinding roller 1 52 is slidably arranged between the guide blocks 5. A support frame 53 is fixedly connected to the grinding roller 1 52. A grinding roller 2 54 is rotatably installed on the support frame 53 through a mounting frame. The grinding roller 2 54 is rotatably connected to the mounting frame. A driving motor is installed on both the grinding roller 1 52 and the grinding roller 2 54. Torsion springs 55 are wound on both the front and back sides of the left part of the support frame 53. The two ends of the two torsion springs 55 are respectively connected to the mounting frames of the support frame 53 and the grinding roller 2 54 on the same side.The purpose of setting the torsion spring 55 is that when the bamboo piece 100 is inserted between the grinding roller 1 52 and the grinding roller 2 54, the grinding roller 1 52 and the grinding roller 2 54 can always keep in contact with the bamboo piece 100. A connecting rod 56 is hinged on the right part of the connecting frame 42. The connecting frame 42 is connected to the support frame 53 through the connecting rod 56. A strip groove is provided at the connection between the connecting rod 56 and the support frame 53. When the connecting rod 56 moves downward with the connecting frame 42 on the cylinder 1 41, the obliquely arranged connecting rod 56 will transmit the downward force to the support frame 53, and the support frame will be pushed by the limiting effect of the guide blocks 5 on the front and rear sides of the grinding roller 1 52. When 53 moves to the right for a distance, the connecting rod 56 moves upward with the connecting frame 42 on the cylinder 1 41, and the connecting rod 56 pulls the support frame 53 to move to the left and reset. The power output by the cylinder 1 41 is driven by the connecting rod 56 to drive the grinding roller 1 52 and the grinding roller 2 54 to achieve left and right reciprocating motion. The right part of the base 1 is fixedly connected to the support seat 6, and the lower part of the support seat 6 is installed with a vacuum cleaner 61. The upper part of the vacuum cleaner 61 is connected to three vacuum ports 62 through an air duct. The three vacuum ports 62 are respectively arranged on the front and rear sides and the lower side of the grinding station. During the grinding process, the debris generated can be cleaned up in time by the vacuum cleaner 61.

[0025] When it is necessary to grind the bamboo piece 100, first, start the vacuum cleaner 61, the grinding motor 4 and the driving motor, the grinding motor 4 drives the two grinding wheels 43 to rotate, the driving motor drives the grinding roller 1 52 and the grinding roller 2 54 to rotate, start the transmission motor of the transmission group 33, and drive the three feeding rollers 32 on the lower side to rotate clockwise through the pulley group. Then, place the bamboo piece 100 to be polished at the center of the top of the loading plate 2, and push it to the right between the first group of feeding rollers 32 on the left side, and feed it. The material roller 32 rolls and transmits the squeezed bamboo piece 100 to the right, and then the bamboo piece 100 is fed between the second group of feeding rollers 32, and the bamboo piece 100 continues to be transmitted to the right, and the right part of the bamboo piece 100 enters between the two grinding wheels 43. At this time, the control cylinder 1 41 continues to extend and retract the movable rod, driving the connecting frame 42 to reciprocate up and down. Under the action of the connecting rod 56, the grinding roller 1 52 is pushed to reciprocate back and forth in the guide block 5. Under the action of the support frame 53, the grinding roller 2 54 moves with the grinding roller The brush roller of the grinding wheel 43 moves forward and backward under the drive of the cylinder 1 41, and the two grinding wheels 43 grind the front and rear sides of the bamboo piece 100, and the grinding roller 2 54 and the grinding roller 1 52 grind the upper and lower sides of the bamboo piece 100. The vacuum cleaner 61 collects the grinding debris through the dust suction port 62 and cleans it in time to avoid the dust generated by the bamboo piece 100 during grinding, which affects the processing and production environment and the health of workers. When grinding, the grinding wheel 43 is driven by the cylinder to grind the bamboo piece 100. 43 and the grinding roller 1 52 and the grinding roller 2 54 reciprocate, so that the grinding mechanism and the bamboo piece 100 are in continuous and uniform contact, so that during the grinding process, the surface of the bamboo piece 100 is completely and carefully ground with uniform force. While the grinding is smooth, it avoids grinding omissions or excessive grinding, which leads to poor molding effect of the bamboo piece 100. During the grinding process, the second group of feeding rollers 32 will transfer the bamboo piece 100 to the right to between the third group of feeding rollers 32 on the right to unload the material and complete the processing.

[0026] Embodiment 2: Based on embodiment 1, Figure 1 , Figure 2 , Figure 6 and Figure 7 As shown, it also includes a hopper 8, a support plate 80, a second cylinder 81 and a push plate 82. The top of the loading plate 2 is fixedly connected to the hopper 8, and a square hole is arranged inside the hopper. A support plate 80 is fixedly arranged at the lower part of the hopper 8. The lower part of the support plate 80 is arranged in a stepped shape with the left side lower and the right side higher, and a material trough is arranged inside the support plate 80. When materials are stacked in the hopper 8, the materials in the hopper 8 will fall into the material trough, and the bottom side of the material of the bottom layer of the trough contacts the top of the loading plate 2. The lower left side of the hopper 8 is connected to the second cylinder 81, and the push plate 82 is fixedly connected to the movable rod of the second cylinder 81. The top height of the push plate 82 is slightly lower than the top height of the bottom layer of the material in the trough. The second cylinder 81 will push the push plate 82 to the right, and the push plate will push the bottom bamboo piece 100 in the support plate 82 to the right into the two leftmost feeding rollers 32.

[0027] like Figure 1 , Figure 2 and Figure 6 As shown, guide bars 9 are also included. The guide bars 9 are symmetrically arranged on the front and back of the top right side of the loading plate 2. The two guide bars 9 form a channel on the loading plate 2 that is larger on the left and lower on the right. The channel between the guide bars 9 is located in the center of the loading plate 2. The bamboo pieces 100 pushed out from the guide bars 9 can be accurately moved to the grinding station through the feeding roller 32.

[0028] like Figure 2-4 As shown, it also includes a shaping block 7 and a blade 71. Two shaping blocks 7 are arranged on the right side of the frame 31. The shaping block 7 on the left is slightly larger than the shaping block 7 on the right. A square through hole is arranged in the shaping block 7. The bamboo piece 100 will pass through the through hole in the shaping block 7. The channels formed by the through holes in the two shaping blocks 7 and the guide grooves are on the same horizontal line. Blades 71 are arranged on all four sides of the shaping block 7. The blades 71 have sharp edges and can trim the moving bamboo piece 100.

[0029] The bamboo pieces 100 to be polished are stacked in the hopper 8. The bamboo pieces 100 in the hopper 8 are supported by the support plate 80. The cylinder 2 81 is started. The cylinder 2 81 pushes the push plate 82 to push the bottom bamboo piece 100 in the support plate 80 to the right. The pushed bamboo piece 100 is directed into the first group of feeding rollers 32 on the left side through the guide strip 9. The first group of feeding rollers 32 transfers the bamboo piece 100 to the right. When the bamboo piece 100 moves, if one edge of the bamboo piece 100 is too high or too wide, it will contact with a blade 71 on the left shaping block 7. The blade 71 on the left shaping block 7 The bamboo pieces 100 will be pre-trimmed, and the blade 71 of the right-side shaping block 7 will perform final trimming on the bamboo pieces 100. The bamboo pieces 100 passing through the shaping blocks 7 on the right side are of the required qualified molding size. The bamboo pieces 100 are trimmed and formed before grinding to improve the molding effect and consistency of the product. There is no need to manually trim the bamboo pieces 100 that are too large in size after grinding, which reduces the processing procedures. After being trimmed by the two shaping blocks 7, the bamboo pieces 100 continue to be transported to the right for grinding. The polished bamboo pieces 100 are discharged through a group of feeding rollers 32 on the right.

[0030] In a preferred embodiment, the driving motors on the two grinding motors 4, the grinding roller 1 52 and the grinding roller 2 54 rotate at a faster speed, thereby increasing the efficiency of the grinding process.

[0031] In a preferred embodiment, the two grinding wheels 43, the grinding roller 1 52 and the grinding roller 2 54 are installed in a quick-install and quick-release manner, which is convenient for fast replacement of damaged parts and reduces downtime.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit the protection scope of the utility model. Although the utility model is described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.

Claims

1. A bamboo chip grinding device with dust removal function, comprising a base, a loading plate, a protective cover, a frame, a feeding roller and a transmission group, wherein the loading plate is connected to the left side of the upper inner part of the base, a protective cover is fixedly provided on the upper right part of the base, a frame is fixedly provided on the upper inner part of the base, three groups of feeding rollers are evenly spaced and rotatably provided on the inner side of the frame, one group of feeding rollers is composed of two feeding rollers installed on the same line up and down, a transmission group is provided at the front of the three feeding rollers on the lower side, the transmission group is composed of a pulley group and a transmission motor, and the three feeding rollers on the lower side are driven to rotate in the same direction through the pulley group of the transmission group; Its characteristics are: It also includes a grinding motor, a cylinder 1, a connecting frame, a grinding wheel, a guide block, a grinding roller 1, a support frame, a grinding roller 2, a torsion spring, a connecting rod, a support seat, a vacuum cleaner and a vacuum port. The grinding motors are fixedly installed on the front and rear sides of the upper part of the protective cover. The output shaft of the grinding motor is a square shaft. A cylinder 1 is installed in the middle position of the two grinding motors on the upper part of the protective cover. The movable rod of the cylinder 1 is fixedly connected to the connecting frame. The front and rear sides of the connecting frame are rotatably provided with grinding wheels. The grinding wheels are composed of a connecting shaft and a roller with a brush. A square groove that fits the output shaft of the grinding motor is opened on the inner side of the upper part of the connecting shaft of the grinding wheel. The square shaft of the grinding motor is slidably connected to the square groove in the connecting shaft of the grinding wheel Guide blocks are symmetrically arranged on the front and back sides of the lower right side of the frame, and a grinding roller one is slidably arranged between the guide blocks. A supporting frame is fixedly connected to the grinding roller one, and a grinding roller two is rotatably mounted on the supporting frame through a mounting frame. The grinding roller two is rotatably connected to the mounting frame, and a driving motor is installed on both the grinding roller one and the grinding roller two. Torsion springs are wound around the front and back sides of the left side of the supporting frame, and the two ends of the two torsion springs are respectively connected to the supporting frame and the mounting frame of the grinding roller two on the same side. A connecting rod is hinged on the right side of the connecting frame, and the connecting frame is connected to the supporting frame through the connecting rod. A supporting seat is fixedly connected to the right side of the base, and a vacuum cleaner is installed on the lower part of the supporting seat, and three dust suction ports are connected to the upper part of the vacuum cleaner through an air duct.

2. A bamboo chip polishing device with dust removal function according to claim 1, characterized in that: It also includes a hopper, a support plate, a second cylinder and a push plate. The top of the loading plate is fixedly connected to the hopper, and the lower part of the hopper is fixedly provided with a support plate. The lower part of the support plate is arranged in a stepped shape with the left side lower and the right side higher, and a trough is arranged in the support plate. The material in the hopper falls into the trough. The lower left side of the hopper is connected to the second cylinder, and the push plate is fixedly connected to the movable rod of the second cylinder. The top height of the push plate is slightly lower than the top height of the lowest layer of material in the trough.

3. A bamboo chip polishing device with dust removal function according to claim 2, characterized in that: It also includes a guide bar, which is symmetrically arranged on the front and back of the right side of the top of the loading plate, and the two guide bars form a channel on the loading plate that is larger on the left and lower on the right.

4. A bamboo chip polishing device with dust removal function according to claim 3, characterized in that: It also includes a shaping block and a blade. Two shaping blocks are arranged on the right part of the frame. The shaping block on the left is slightly larger than the shaping block on the right. Square through holes are arranged in the shaping blocks. The channels formed by the through holes and the guide grooves in the two shaping blocks are on the same horizontal line. Blades are arranged on all four sides of the shaping blocks.

5. A bamboo chip polishing device with dust removal function according to claim 4, characterized in that: The two grinding motors, the driving motors on the grinding roller one and the grinding roller two rotate at a relatively high speed.

6. A bamboo chip polishing device with dust removal function according to claim 5, characterized in that: The two grinding wheels, grinding roller one and grinding roller two are installed in a quick-install and quick-disinstall manner.

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