Pressing device for sander assembly

By designing the compression device for sander assembly, the multi-point support and clamping functions are used to solve the problems of unstable parts installation and two-hand operation during the sander assembly process, which improves operating efficiency and reduces working strength.

CN222345410UActive Publication Date: 2025-01-14CHANGZHOU CITY TIANHE ELECTRIC TOOLS CO LTD
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Patent Information

Application Number
CN202421125194.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-01-14
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the assembly process, the sander has complex structure and unstable installation of components, which requires manual pressing of the carbon brush and the stator into the cavity, making it easy to pull out the wiring difficult, and installing components such as eccentric wheels, gaskets, bottom plates, etc. requires both hands to operate. Increased work intensity and time.

Method used

A compression device for sanding machine assembly is designed, including a load-bearing assembly module, a positioning assembly module, a rotating module and an independent multi-point compression module. Multi-point support and clamping are achieved through pneumatic rods and pressing heads, simplifying the component installation process.

Benefits of technology

The device uses a multi-point compression module to stably press the components into the housing, simplifying the wiring process, and conveniently installing the output end components through the clamping function, improving operating efficiency and reducing working strength.

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Abstract

The utility model relates to the technical field of sanding machines, in particular to a pressing device for sanding machine assembly, which comprises a bearing component, a positioning assembly module, a rotating module and an independent multi-point pressing module. The lower clamping plate is provided with limiting columns arranged according to the appearance of the lower shell of the sander and an adjustable supporting part for carrying out multi-point supporting on the lower shell of the sander, and the upper clamping plate is provided with a model cavity formed according to the appearance of the upper shell of the sander and through holes matched with the limiting columns in a butt joint mode. According to the utility model, the internal parts of the sander can be pressed into the lower shell of the sander and pressed through the independent multi-point pressing module and the positioning assembly module, so that the wiring of subsequent operators is facilitated, and the shell of the sander can be clamped through the independent multi-point pressing module and the positioning assembly module; and by means of the design, the production efficiency of the operators can be improved, and the working intensity of the operators can be reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of sanding machines, in particular to a pressing device for assembling sanding machines. Background Art

[0002] Sanding machines are machine tools that use abrasives to sand the surface of wood. Sanding machines are widely used in the wood-based panel and furniture industries, with large demand and a wide variety. They have developed rapidly in recent years. Broadly speaking, sanding machines include narrow belt sanders, belt sanders, wide belt sanders, disc sanders, etc. Among them, wide belt sanders have a wide range of types and applications, and have been maturely applied to industrial fields such as medium-density fiberboard, particleboard, plywood, furniture, steel plates, and leather.

[0003] During the assembly process of the sanding machine, workers first pre-load carbon brushes, stators and rotors and other components in the corresponding slots of the lower shell of the sanding machine. After the installation is completed, the upper and lower shells of the sanding machine are docked, and then the eccentric wheel, gasket, bottom plate and other components are manually installed on the output end of the docked sanding machine. The sanding machine has the following two problems during the assembly process. First, due to the complex structure of the sanding machine, the placement is not stable, and the carbon brushes, stators and rotors and other components need to be manually pressed into the corresponding cavity of the lower shell of the sanding machine. The corresponding components will be pulled out when the components are connected. Second, after the upper and lower shells of the sanding machine are docked, the eccentric wheel, gasket, bottom plate and other components need to be installed at the output end of the sanding machine. During installation, you need to hold the sanding machine with one hand and assemble with the other hand. Utility Model Content

[0004] The utility model aims to solve the above defects and provides a pressing device for assembling a sanding machine.

[0005] In order to overcome the defects existing in the background technology, the technical solution adopted by the utility model to solve its technical problems is: a clamping device for assembling a sanding machine, including a bearing component, on which a positioning and assembly module for positioning and assembling the sanding machine shell is placed, two rotating modules are arranged on the bearing component, and the two rotating modules are arranged horizontally, the rotating modules are connected in sequence to independent multi-point clamping modules to drive the independent multi-point clamping modules to rotate in the vertical direction, the independent multi-point clamping module is located directly above the positioning and assembly module, the positioning and assembly module includes an upper splint and a lower splint, the lower splint is provided with a limit column arranged according to the shape of the lower shell of the sanding machine and an adjustable support part for multi-point support of the lower shell of the sanding machine, the upper splint is provided with a model cavity opened according to the shape of the upper shell of the sanding machine and a through hole docking and matching with the limit column.

[0006] A further improvement includes placing the positioning assembly module on a support provided on the bearing assembly, and the positioning column provided on the support is snapped into a slot provided on the lower clamping plate.

[0007] A further improvement includes opening corresponding connection windows on the upper clamping plate and the lower clamping plate respectively, and the connection windows correspond to the connection between the upper clamping plate and the lower clamping plate.

[0008] A further improvement includes that the independent multi-point clamping module comprises a fixing plate and a plurality of pneumatic rods vertically arranged on the fixing plate, and the output ends of the pneumatic rods are connected to the pressure heads.

[0009] A further improvement includes that the rotating module includes a fixed cylinder, an inner cylinder located in the fixed cylinder, and a locking pin, a bearing is arranged between the inner cylinder and the fixed cylinder so that the inner cylinder can be rotatably arranged in the fixed cylinder, and a plurality of locking holes are circumferentially opened on the inner cylinder, and the locking holes coincide with the sockets opened on the fixed cylinder so that the locking pins can be inserted into the locking holes and the sockets at the same time.

[0010] The beneficial effects of the utility model are as follows: the design can press the components in the sanding machine into the lower shell of the sanding machine and press them tightly through the independent multi-point pressing module, which is convenient for subsequent operators to connect the wires, and the independent multi-point pressing module can clamp the sanding machine located between the positioning assembly modules, which is convenient for operators to install eccentric wheels, gaskets, bottom plates and other components at the output end of the sanding machine. This design can improve the production efficiency of operators and reduce the work intensity of operators. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0012] Figure 1 It is the front view of the utility model;

[0013] Figure 2 It is a left view of the utility model;

[0014] Figure 3 It is a side sectional view of the rotating module in the utility model;

[0015] Figure 4 It is the front view of the upper clamping plate in the utility model;

[0016] Figure 5 It is the front view of the lower clamping plate in the utility model;

[0017] In the figure, 1-support, 2-bearing assembly, 3-pneumatic rod, 4-fixed cylinder, 5-fixed plate, 6-locking pin, 7-pressure head, 8-bearing, 9-locking hole, 10-jack, 11-inner cylinder, 12-lower clamping plate, 121-slot, 122-limiting column, 123-adjustable support part, 124-connecting window, 13-upper clamping plate, 131-model cavity, 132-through hole, 14-positioning column. DETAILED DESCRIPTION

[0018] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. The embodiments in the basic utility model and all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] according to Figure 1 As shown, a clamping device for assembling a sanding machine comprises a bearing assembly 2, on which a positioning assembly module for positioning and assembling a sanding machine housing is placed, two rotating modules are arranged on the bearing assembly 2, and the two rotating modules are arranged horizontally, the rotating modules are sequentially connected to independent multi-point clamping modules to drive the independent multi-point clamping modules to rotate in a vertical direction, and the independent multi-point clamping modules are located directly above the positioning assembly module;

[0020] according to Figure 4 and Figure 5 As shown, the positioning assembly module includes an upper clamping plate 13 and a lower clamping plate 12, the lower clamping plate 12 is provided with a limit column 122 arranged according to the shape of the lower shell of the sanding machine and an adjustable support part 123 for multi-point support of the lower shell of the sanding machine, the adjustable support part 123 can be adjusted in height to avoid a gap between the adjustable support part 123 and the lower shell of the sanding machine that affects the clamping effect, the adjustable support part 123 is preferably a bolt, the upper clamping plate 13 is provided with a model cavity 131 opened according to the shape of the upper shell of the sanding machine and a mold cavity 131 connected to the limit column 122 The matching through hole 132 is used to manually install carbon brushes, stators and rotors and other components in the lower shell of the sander. These components are pressed into the cavity on the lower shell and compressed by an independent multi-point clamping module to prevent the components from being pulled out during wiring. Then, the upper shell of the sander and the upper clamping plate 13 are covered, and the limit column 122 is inserted into the through hole 132 so that the upper clamping plate 13 and the lower clamping plate 12 clamp the sander shell. The two independent multi-point clamping modules respectively compress the upper clamping plate 13 and the lower clamping plate 12 so that the eccentric wheel, gasket, bottom plate and other components can be installed at the output end of the sander.

[0021] according to Figure 1 As shown, the positioning assembly module is placed on the support 1 provided on the bearing assembly 2 , and the positioning column 14 provided on the support 1 is inserted into the slot 121 provided on the lower clamping plate 12 so as to position and install the lower clamping plate 12 .

[0022] according to Figure 4 and Figure 5As shown, the upper clamping plate 13 and the lower clamping plate 12 are respectively provided with connection windows 124, and the connection windows 124 correspond to the connection between the upper clamping plate 13 and the lower clamping plate 12. The upper shell and the lower shell of the sanding machine can be connected by bolts through the connection windows 124.

[0023] according to Figure 1 and Figure 2 As shown, the independent multi-point clamping module includes a fixed plate 5 and a plurality of pneumatic rods 3 vertically arranged on the fixed plate 5. The output end of the pneumatic rod 3 is connected to the pressure head 7. The pneumatic rod 3 drives the pressure head 7 to clamp the pre-installed components in the lower shell of the sander. Through this design, the carbon brushes, stators and rotors and other components pre-installed in the lower shell of the sander can be independently clamped, which is convenient for the operator to connect the wires.

[0024] according to Figure 3 As shown, the rotation module includes a fixed cylinder 4, an inner cylinder 11 located in the fixed cylinder 4, and a locking pin 6. A bearing 8 is arranged between the inner cylinder 11 and the fixed cylinder 4 so that the inner cylinder 11 can be rotatably arranged in the fixed cylinder 4. A plurality of locking holes 9 are circumferentially opened on the inner cylinder 11. The locking holes 9 coincide with the insertion holes 10 opened on the fixed cylinder 4 so that the locking pin 6 can be inserted into the locking holes 9 and the insertion holes 10 at the same time. Through this design, the inner cylinder 11 can be rotated to a suitable position and then locked in the fixed cylinder 4.

[0025] Working principle: first, the lower clamping plate 12 is placed on the support 1, and the lower shell of the sander is placed on the lower clamping plate 12, and the lower shell is supported by the adjustable support part 123 so that the lower shell of the sander is placed horizontally. The independent multi-point clamping module presses the components into the cavity on the lower shell and presses them, and then the wiring is carried out. After the wiring is completed, the upper shell is docked and connected on the lower shell of the sander, and the upper clamping plate 13 is covered. The rotating module drives the independent multi-point clamping module to rotate so that the independent multi-point clamping modules are arranged relatively, and the positioning assembly module is placed between the independent multi-point clamping modules. The pneumatic rod clamps the lower clamping plate 12 and the upper clamping plate 13, and the eccentric wheel, gasket, bottom plate and other components can be installed at the output end of the sander.

[0026] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A clamping device for sanding machine assembly, characterized in that: It comprises a bearing assembly (2), on which a positioning assembly module for positioning and assembling a sanding machine housing is placed, two rotating modules are arranged on the bearing assembly (2), and the two rotating modules are arranged horizontally, the rotating modules are connected in sequence to independent multi-point pressing modules so as to drive the independent multi-point pressing modules to rotate in a vertical direction, and the independent multi-point pressing modules are located directly above the positioning assembly module; The positioning assembly module comprises an upper clamping plate (13) and a lower clamping plate (12); the lower clamping plate (12) is provided with a limiting column (122) arranged according to the shape of the lower shell of the sander and an adjustable support portion (123) for multi-point support of the lower shell of the sander; the upper clamping plate (13) is provided with a model cavity (131) opened according to the shape of the upper shell of the sander and a through hole (132) docking and matching with the limiting column (122).

2. A clamping device for sanding machine assembly as claimed in claim 1, characterized in that: The positioning assembly module is placed on a support (1) provided on the bearing assembly (2), and a positioning column (14) provided on the support (1) is inserted into a slot (121) provided on the lower clamping plate (12).

3. A clamping device for sanding machine assembly as claimed in claim 1, characterized in that: The upper clamping plate (13) and the lower clamping plate (12) are respectively provided with corresponding connection windows (124), and the connection window (124) corresponds to the connection point between the upper clamping plate (13) and the lower clamping plate (12).

4. A clamping device for sanding machine assembly as claimed in claim 1, characterized in that: The independent multi-point pressing module comprises a fixing plate (5) and a plurality of pneumatic rods (3) vertically arranged on the fixing plate (5), wherein the output ends of the pneumatic rods (3) are connected to pressure heads (7).

5. A clamping device for sanding machine assembly as claimed in claim 1, characterized in that: The rotation module comprises a fixed cylinder (4), an inner cylinder (11) located inside the fixed cylinder (4), and a locking pin (6); a bearing (8) is arranged between the inner cylinder (11) and the fixed cylinder (4) so ​​that the inner cylinder (11) can be rotatably arranged inside the fixed cylinder (4); a plurality of locking holes (9) are circumferentially provided on the inner cylinder (11); the locking holes (9) overlap with the insertion holes (10) provided on the fixed cylinder (4) so ​​that the locking pin (6) can be inserted into both the locking holes (9) and the insertion holes (10) at the same time.