Clamp tool for assembling electromagnetic clutch

By designing an electromagnetic clutch assembly fixture tool containing positioning box and drive components, the problem of low assembly efficiency of electromagnetic clutch in the prior art is solved, and efficient limit fixation and rapid assembly of the circular ring-shaped shell is realized to adapt to different sizes The housing improves assembly efficiency.

CN222345411UActive Publication Date: 2025-01-14JIE FU RUI (CHANG ZHOU) XIN NENG YUAN QI CHE KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202421132600.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing electromagnetic clutch assembly clamps are difficult to adapt to the curved surface characteristics of the annular shell, resulting in insufficiency of assembly.

Method used

A clamp tool including a positioning box, a driving assembly and a positioning assembly is designed. The limit fixation of the housing is achieved through the drive motor and the thrust spring, adapting to the shell of different sizes, and improving the versatility and practicality of the clamp tool.

Benefits of technology

It realizes efficient limit fixation and rapid assembly of the electromagnetic clutch housing, improves assembly efficiency, and facilitates the installation and disassembly of the electromagnetic clutch.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electromagnetic clutch assembly, in particular to a clamp tool for electromagnetic clutch assembly, which comprises a positioning box, a driving component is connected to the middle of the inside of the positioning box, a plurality of positioning components are circumferentially connected to the inside of the positioning box at equal intervals, and the driving component is used for driving the positioning components to move. The output end of the positioning assembly is fixedly connected with a stabilizing rod; the positioning assembly comprises a fixing frame, and a sliding rod is fixedly connected to the middle of the fixing frame. The outer side of the stabilizer bars is sleeved with the shell, then the driving assembly is started to pull the pull rope, the pull rope generates pulling force on the pull rod under the action of the pulley, so that the sliding block slides on the surface of the sliding rod, and the stabilizer bars are pulled through the connecting rod and tightly abut against the inner side wall of the shell. Therefore, the position of the shell is limited and fixed, the electromagnetic clutch is suitable for shells of different sizes, and the assembling requirement of the electromagnetic clutch is met.
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Description

Technical Field

[0001] The utility model relates to the technical field of electromagnetic clutch assembly, in particular to a clamp tool for electromagnetic clutch assembly. Background Art

[0002] The electromagnetic clutch is a friction clutch that generates a clamping force through electromagnetic force. It controls the clutch of the mechanical transmission device through electromagnetic force and electrostatic force, and can transmit power over a long distance. When assembling the electromagnetic clutch, the electromagnetic clutch housing needs to be fixed, and the stator is placed in a predetermined position of the housing. The stator usually has an electromagnetic coil, and the rotor is then placed opposite the stator. A certain gap is usually maintained between the two, and the friction plate group is installed on the rotor or stator.

[0003] After searching, it was found that a Chinese patent with publication number CN218425723U published a fixture for electromagnetic clutch production. This document can limit and fix the end cover of the electromagnetic clutch. However, when assembling the electromagnetic clutch, the electromagnetic clutch housing needs to be fixed. The electromagnetic clutch housing is generally annular. The existing fixture uses a clamping groove for fixing. Such a design is difficult to adapt to the curved surface characteristics of the annular housing. The operator needs to spend more time and energy to adjust and fix the position of the housing during the assembly process, resulting in low assembly efficiency. In view of this, a fixture for electromagnetic clutch assembly is designed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a fixture for assembling an electromagnetic clutch, which realizes the limit fixation of the position of the shell and adapts to shells of different sizes, thereby improving the versatility and practicality of the fixture and facilitating the assembly needs of the electromagnetic clutch.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a fixture for assembling an electromagnetic clutch, comprising a positioning box, a driving component is connected to the middle of the positioning box, a plurality of positioning components are connected to the inside of the positioning box at equal distances in a circle, the driving component is used to drive the positioning component to move, and a stabilizing rod is fixedly connected to the output end of the positioning component;

[0006] The positioning assembly comprises a fixed frame, a sliding rod is fixedly connected to the middle of the fixed frame, a slider and a thrust spring are sleeved on the outer surface of the sliding rod, a connecting rod is fixedly connected to the top of the slider, and the stabilizing rod is fixedly connected to the top of the connecting rod;

[0007] A straight groove is provided at the bottom of the fixed frame along the length direction, a pull rod is fixedly connected to the bottom of the slider, the bottom of the pull rod passes through the straight groove and extends to the bottom of the fixed frame, a pull rope is fixedly connected to the bottom of the pull rod, a pulley is fixedly connected to one side of the bottom of the fixed frame, one end of the pull rope passes through the pulley and is fixedly wound around the drive assembly.

[0008] Furthermore, the top of the fixing frame is fixedly connected to the inner top wall of the positioning box.

[0009] Furthermore, a plurality of penetrating strip grooves are equidistantly formed on the top of the positioning box in a circumferential manner, and the outer surface of the connecting rod is slidably connected to the inner side wall of the strip groove.

[0010] Furthermore, one end of the thrust spring abuts against the sliding block, and the other end of the thrust spring abuts against the inner wall of the fixing frame.

[0011] Furthermore, guide grooves are provided on both the front and rear sides of the fixing frame, and both the front and rear sides of the sliding block are fixedly connected with limit rods, and the outer surface of the limit rod is slidably connected to the inside of the guide grooves.

[0012] Furthermore, the driving assembly includes a rotating shaft, which is rotatably connected to the middle part of the positioning box, and a storage wheel is fixedly sleeved on the outer surface of the rotating shaft, and one end of the pull rope is fixedly wound in a wheel groove of the storage wheel.

[0013] Furthermore, the drive assembly also includes a drive motor, the output end of the drive motor is fixedly connected to a second bevel gear, the outer surface of the rotating shaft is fixedly sleeved with a first bevel gear, and the teeth of the first bevel gear are meshed with the teeth of the second bevel gear.

[0014] Furthermore, a bottom plate is fixedly connected to the bottom of the positioning box, a shell is placed on the top of the positioning box, and outer surfaces of the plurality of stabilizing rods abut against an inner side wall of the shell.

[0015] By means of the above technical solution, the utility model provides a fixture for assembling an electromagnetic clutch, which has at least the following beneficial effects:

[0016] 1. The electromagnetic clutch assembly fixture sets the outer shell on the outside of multiple stabilizing rods, and then starts the driving component to pull the pull rope. The pull rope generates tension on the pull rod through the pulley, so that the slider slides on the surface of the slide rod. The stabilizing rod is subjected to tension through the connecting rod and tightly abuts against the inner wall of the outer shell, thereby achieving the limit fixation of the outer shell position and adapting to outer shells of different sizes, improving the versatility and practicality of the fixture, and facilitating the assembly needs of the electromagnetic clutch.

[0017] 2. In the electromagnetic clutch assembly fixture, when the pull rope is loosened, the thrust spring uses its rebound force to push the slider to slide on the outer surface of the slide rod, causing multiple stabilizing rods to be separated from the outer shell, thereby facilitating the removal of the assembled electromagnetic clutch and improving work efficiency.

[0018] 3. The electromagnetic clutch assembly fixture, after the drive motor is started, drives the first bevel gear to rotate, the first bevel gear transmits the rotational force to the second bevel gear, and then drives the rotating shaft to rotate. With the rotation of the rotating shaft, the storage wheel starts to rotate, and the pull rope is pulled and wound, which is convenient for limiting the position of the outer shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application:

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a partial structural sectional view of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the drive assembly and the positioning assembly of the utility model;

[0023] Figure 4 It is a schematic diagram of the partial structure of the driving component and the positioning component of the utility model;

[0024] Figure 5 It is a bottom view of the local structure of the driving component and the positioning component of the utility model.

[0025] In the figure: 1. positioning box; 2. driving assembly; 201. rotating shaft; 202. storage wheel; 203. first bevel gear; 204. driving motor; 205. second bevel gear; 3. positioning assembly; 301. fixing frame; 302. sliding rod; 303. sliding block; 304. thrust spring; 305. connecting rod; 306. slot; 307. pulling rod; 308. pulling rope; 309. pulley; 310. guide groove; 311. limiting rod; 4. strip groove; 5. stabilizing rod; 6. bottom plate; 7. outer shell. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 5 A fixture for assembling an electromagnetic clutch comprises a positioning box 1, a driving component 2 is connected to the middle part of the positioning box 1, a plurality of positioning components 3 are connected to the inside of the positioning box 1 at equidistant intervals in a circle, the driving component 2 is used to drive the positioning component 3 to move, a stabilizing rod 5 is fixedly connected to the output end of the positioning component 3, a bottom plate 6 is fixedly connected to the bottom of the positioning box 1, a shell 7 is placed on the top of the positioning box 1, and the outer surfaces of the plurality of stabilizing rods 5 abut against the inner side wall of the shell 7.

[0028] The positioning assembly 3 includes a fixed frame 301, the top of the fixed frame 301 is fixedly connected to the inner top wall of the positioning box 1, the middle of the fixed frame 301 is fixedly connected to a slide bar 302, the outer surface of the slide bar 302 is sleeved with a slider 303 and a thrust spring 304, one end of the thrust spring 304 abuts on the slider 303, and the other end of the thrust spring 304 abuts on the inner wall of the fixed frame 301, the top of the slider 303 is fixedly connected to a connecting rod 305, the top of the positioning box 1 is circumferentially equidistantly provided with a plurality of penetrating strip grooves 4, the outer surface of the connecting rod 305 is slidably connected to the inner side wall of the strip groove 4, and the stabilizing rod 5 is fixedly connected to the top of the connecting rod 305;

[0029] The bottom of the fixed frame 301 is provided with a slot 306 along the length direction, the bottom of the slider 303 is fixedly connected with a pull rod 307, the bottom of the pull rod 307 passes through the slot 306 and extends to the bottom of the fixed frame 301, the bottom of the pull rod 307 is fixedly connected with a pull rope 308, and one side of the bottom of the fixed frame 301 is fixedly connected with a pulley 309, one end of the pull rope 308 passes through the pulley 309 and is fixedly wound on the driving assembly 2. The housing 7 is sleeved on the outside of the plurality of stabilizing rods 5, and then the driving assembly 2 is started to pull the pull rope 308, and the pull rope 308 generates a pulling force on the pull rod 307 through the pulley 309, so that the slider 303 slides on the surface of the sliding rod 302, and the stabilizing rod 5 is subjected to a pulling force through the connecting rod 305 and is tightly abutted against the inner side wall of the housing 7, so as to realize the limited fixing of the position of the housing 7, and adapt to housings 7 of different sizes, improve the versatility and practicality of the fixture, and facilitate the assembly needs of the electromagnetic clutch.

[0030] The front and rear sides of the fixing frame 301 are both provided with guide grooves 310 , and the front and rear sides of the sliding block 303 are both fixedly connected with limit rods 311 , and the outer surface of the limit rods 311 is slidably connected to the inside of the guide grooves 310 .

[0031] The driving assembly 2 includes a rotating shaft 201, which is rotatably connected to the middle part of the positioning box 1. The outer surface of the rotating shaft 201 is fixedly sleeved with a storage wheel 202, and one end of the pull rope 308 is fixedly wound in the wheel groove of the storage wheel 202. The driving assembly 2 also includes a driving motor 204, the output end of the driving motor 204 is fixedly connected to the second bevel gear 205, and the outer surface of the rotating shaft 201 is fixedly sleeved with a first bevel gear 203, and the teeth of the first bevel gear 203 are meshed with the teeth of the second bevel gear 205. After the driving motor 204 is started, it drives the first bevel gear 203 to rotate, and the first bevel gear 203 transmits the rotational force to the second bevel gear 205, thereby driving the rotating shaft 201 to rotate. As the rotating shaft 201 rotates, the storage wheel 202 starts to rotate, and the pull rope 308 is pulled and wound, which is convenient for limiting and fixing the position of the housing 7.

[0032] Working principle: The housing 7 is sleeved on the outside of the plurality of stabilizing rods 5, the driving motor 204 is started, driving the first bevel gear 203 to rotate, the first bevel gear 203 transmits the rotational force to the second bevel gear 205, and then drives the rotating shaft 201 to rotate, with the rotation of the rotating shaft 201, the storage wheel 202 starts to rotate, and the pulling and winding of the pull rope 308 are realized;

[0033] The pull rope 308 generates a pulling force on the pull rod 307 through the pulley 309, so that the slider 303 slides on the surface of the slide rod 302, and the stabilizing rod 5 is subjected to a pulling force and closely abuts against the inner wall of the housing 7 through the connecting rod 305, so as to achieve the limit fixation of the position of the housing 7;

[0034] Subsequently, the stator is placed at a predetermined position in the housing, and the stator is usually provided with an electromagnetic coil. The rotor is then placed opposite the stator, and a certain gap is usually maintained between the two. The friction plate group is mounted on the rotor or stator.

[0035] After the electromagnetic clutch is assembled, the drive motor 204 rotates counterclockwise, the pull rope 308 loosens, and the thrust spring 304 uses its rebound force to push the slider 303 to slide on the outer surface of the slide rod 302, causing the multiple stabilizing rods 5 to separate from the housing 7, thereby conveniently removing the assembled electromagnetic clutch.

[0036] It should be noted that the terms "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fixture for assembling an electromagnetic clutch, comprising a positioning box (1), characterized in that: A driving component (2) is connected to the middle of the positioning box (1), and a plurality of positioning components (3) are connected to the inside of the positioning box (1) at equal intervals in a circumference. The driving component (2) is used to drive the positioning component (3) to move, and a stabilizing rod (5) is fixedly connected to the output end of the positioning component (3); The positioning assembly (3) comprises a fixed frame (301), a sliding rod (302) is fixedly connected to the middle of the fixed frame (301), a sliding block (303) and a thrust spring (304) are sleeved on the outer surface of the sliding rod (302), a connecting rod (305) is fixedly connected to the top of the sliding block (303), and the stabilizing rod (5) is fixedly connected to the top of the connecting rod (305); The bottom of the fixed frame (301) is provided with a straight groove (306) along the length direction, the bottom of the slider (303) is fixedly connected to a pull rod (307), the bottom of the pull rod (307) passes through the straight groove (306) and extends to the bottom of the fixed frame (301), the bottom of the pull rod (307) is fixedly connected to a pull rope (308), one side of the bottom of the fixed frame (301) is fixedly connected to a pulley (309), and one end of the pull rope (308) passes through the pulley (309) and is fixedly wound around the drive assembly (2).

2. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: The top of the fixing frame (301) is fixedly connected to the inner top wall of the positioning box (1).

3. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: The top of the positioning box (1) is provided with a plurality of penetrating strip grooves (4) at equal intervals in a circumference, and the outer surface of the connecting rod (305) is slidably connected to the inner side wall of the strip groove (4).

4. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: One end of the thrust spring (304) abuts against the slider (303), and the other end of the thrust spring (304) abuts against the inner wall of the fixed frame (301).

5. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: The front and rear sides of the fixed frame (301) are both provided with guide grooves (310), the front and rear sides of the sliding block (303) are both fixedly connected to limit rods (311), and the outer surface of the limit rod (311) is slidably connected to the inside of the guide groove (310).

6. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: The driving assembly (2) comprises a rotating shaft (201), the rotating shaft (201) being rotatably connected to the middle part of the positioning box (1), a storage wheel (202) being fixedly sleeved on the outer surface of the rotating shaft (201), and one end of the pull rope (308) being fixedly wound in the wheel groove of the storage wheel (202).

7. The electromagnetic clutch assembly fixture according to claim 6, characterized in that: The drive assembly (2) further comprises a drive motor (204), the output end of the drive motor (204) being fixedly connected to a second bevel gear (205), the outer surface of the rotating shaft (201) being fixedly sleeved with a first bevel gear (203), the teeth of the first bevel gear (203) being meshed with the teeth of the second bevel gear (205).

8. The electromagnetic clutch assembly fixture according to claim 1, characterized in that: The bottom of the positioning box (1) is fixedly connected to a bottom plate (6), the top of the positioning box (1) is placed with an outer shell (7), and the outer surfaces of the plurality of stabilizing rods (5) abut against the inner side wall of the outer shell (7).

Citation Information

Patent Citations

  • Clamp tool for electromagnetic clutch production

    CN218425723U