Tool for assembling wedge-shaped valve plate and sealing ring
By designing the assembly tool for wedge valve plate and sealing ring, and using the assembly support base plate and positioning device, the problem of difficult and low efficiency of assembly of wedge valve plate and sealing ring is solved, and efficient sealing ring installation is achieved.
Patent Information
- Application Number
- CN202421028165.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The assembly of the wedge valve plate and the sealing ring is difficult and inefficient, especially the installation efficiency of the sealing ring is low due to the inclination angle of the valve plate.
A wedge valve plate and sealing ring assembly tool is designed, including the assembly support base plate and inclined inclined surface supporting the wedge valve plate, combined with a fixed side positioning plate, a floating side positioning plate and a valve plate positioning top tightening device, through the cooperation of these components Use to achieve horizontal state support of the wedge valve plate and rapid assembly of the seal ring.
It realizes fast, simple and labor-saving assembly of the wedge valve plate and the sealing ring, improves assembly efficiency and ensures the sealing effect.
Smart Images

Figure CN222345449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of auxiliary tools for producing wedge-shaped valve plates, in particular to a tool for assembling a wedge-shaped valve plate and a sealing ring. Background Art
[0002] The sealing surface of the valve plate in the wedge gate valve forms a certain tilted angle with the vertical center line. Due to the setting of this angle, the two end faces of the valve plate actually form inclined slopes. In order to ensure the sealing effect of the two sealing surfaces of the valve plate, sealing rings are installed on both surfaces. Generally, the sealing rings are set as copper rings. Since the two sides of the valve plate are wedge-shaped, there are technical problems such as difficulty in assembly and low efficiency between the sealing rings. In order to solve the above problems, it is necessary to study a tooling specifically for realizing the rapid assembly of the two. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a tool for assembling a wedge-shaped valve plate and a sealing ring, which is simple to use, labor-saving and has high assembly efficiency.
[0004] The cam is secured to the bottom of the valve body and is secured to the bottom of the valve body with a spring which is secured on the bottom of the valve body to actuate the valve stem.
[0005] As a preferred technical solution, the valve plate positioning and tightening device includes at least two floating positioning guide shafts fixedly connected to the floating side positioning plate, and the assembly inclined surface is provided with a guide shaft seat corresponding to each of the floating positioning guide shafts for use in conjunction with the guide shaft seats, and the floating positioning guide shafts penetrate the corresponding guide shaft seats and are movably arranged, and a valve plate tightening spring is mounted on the floating positioning guide shaft between the guide shaft seat and the floating side positioning plate.
[0006] As a preferred technical solution, the assembly side baffle plate, the assembly lower pad plate, and the assembly upper pad plate are arranged in an isosceles triangle shape.
[0007] As an improvement to the above technical solution, the lower assembly pad is configured as an inclined pad resting against the assembly slope, and the upper assembly pad is configured as a horizontal pad.
[0008] Due to the adoption of the above technical scheme, the tooling for assembling the wedge-shaped valve plate and the sealing ring comprises an assembly support bottom plate for supporting the wedge-shaped valve plate and making the sealing surface at the top thereof horizontal, the top of the assembly support bottom plate is provided with an inclined assembly slope, an assembly lower pad for placing and supporting the wedge-shaped valve plate is fixed on the assembly slope, fixed side positioning plates and floating side positioning plates are relatively provided on both sides of the assembly lower pad, and the fixed side positioning plates are fixed on the assembly slope, a valve plate positioning and tightening device is connected between the floating side positioning plate and the assembly slope, an assembly side baffle plate is also provided on the side of the assembly lower pad, and the assembly side baffle plate is fixedly arranged at the lower end of the assembly slope, and is relatively arranged with the assembly lower pad. There is an assembly upper pad for use in conjunction with it, and the wedge-shaped valve plate is arranged between the assembly side baffle plate, the fixed side positioning plate, the floating side positioning plate, the assembly lower pad and the assembly upper pad; the utility model has the following beneficial effects: when in use, the wedge-shaped valve plate is aligned with the two sealing rings and placed on the assembly lower pad, and the valve plate positioning and tightening device is used to cooperate with the fixed side positioning plate, the floating side positioning plate and the assembly side baffle plate to fix and hold it, the assembly upper pad is placed on the top of the upper sealing ring, and the assembly upper pad is pressed down with the help of pressure equipment such as a press to realize the assembly and molding of the two sealing rings and the wedge-shaped valve plate, and the tightening effect of the valve plate positioning and tightening device on the wedge-shaped valve plate is released, and it can be taken out, which is simple and labor-saving to use and has high assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0009] The following drawings are only intended to illustrate and explain the present invention, and do not limit the scope of the present invention.
[0010] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0011] Figure 2 It is a schematic diagram of the use state of an embodiment of the utility model;
[0012] Figure 3 It is a cross-sectional schematic diagram of the use state of an embodiment of the utility model;
[0013] In the figure: 1-wedge-shaped valve plate; 2-sealing ring; 3-assembly support bottom plate; 4-assembly inclined surface; 5-assembly lower pad plate; 6-fixed side positioning plate; 7-floating side positioning plate; 8-assembly side baffle plate; 9-assembly upper pad plate; 10-floating positioning guide shaft; 11-guide shaft seat; 12-valve plate tightening spring. DETAILED DESCRIPTION
[0014] The present invention is further described below in conjunction with the accompanying drawings and examples. In the following detailed description, only certain exemplary embodiments of the present invention are described by way of illustration. Needless to say, those skilled in the art will recognize that the described embodiments may be modified in various ways without departing from the spirit and scope of the present invention. Therefore, the drawings and descriptions are illustrative in nature and are not intended to limit the scope of protection of the claims.
[0015] like Figure 1 , Figure 2 and Figure 3 As shown, the tooling for assembling the wedge-shaped valve plate and the sealing ring is used to realize the assembly of the corresponding sealing rings 2 on the two sealing surfaces of the wedge-shaped valve plate 1. Specifically, it includes an assembly support bottom plate 3 for supporting the wedge-shaped valve plate 1 and making the sealing surface at the top thereof in a horizontal state. After the top of the wedge-shaped valve plate 1 is in a horizontal state, it is convenient to cooperate with equipment such as a press, and the two sealing rings 2 are pressed into the two sealing grooves on the wedge-shaped valve plate 1 by the pressure of the press.
[0016] An inclined assembly slope 4 is provided at the top end of the assembly support bottom plate 3, and an assembly lower pad 5 for placing and supporting the wedge-shaped valve plate 1 is fixed on the assembly slope 4. The assembly lower pad 5 is arranged to be abut against the inclined pad on the assembly slope 4. The inclined setting of the assembly lower pad 5 can just fit with the cross-section of the assembly slope 4, so that the sealing surface on the upper side of the wedge-shaped valve plate 1 is in a horizontal state.
[0017] A fixed side positioning plate 6 and a floating side positioning plate 7 are provided on both sides of the assembly lower pad 5, and the fixed side positioning plate 6 is fixed on the assembly inclined surface 4. A valve plate positioning and tightening device is connected between the floating side positioning plate 7 and the assembly inclined surface 4. An assembly side baffle plate 8 is also provided on the side of the assembly lower pad 5, and the assembly side baffle plate 8 is fixedly arranged at the lower end of the assembly inclined surface 4. An assembly upper pad 9 for matching use is provided opposite to the assembly lower pad 5. When in use, the wedge-shaped valve plate 1 is arranged between the assembly side baffle plate 8, the fixed side positioning plate 6, the floating side positioning plate 7, the assembly lower pad 5 and the assembly upper pad 9, and the wedge-shaped valve plate 1 is tightened and fixed by means of the cooperation between the valve plate positioning and tightening device and the floating side positioning plate 7.
[0018] In this embodiment, the upper assembly pad 9 is set as a horizontal pad, so that this embodiment can better contact with the force-applying end of the press, so that the downward force transmission effect is better. The assembly side baffle plate 8 and the assembly lower pad 5 and the assembly upper pad 9 are arranged in an isosceles triangle shape, so that the wedge-shaped valve plate 1 is evenly stressed when it is limited and fixed, preventing unnecessary stress damage to it. The assembly lower pad 5 and the assembly upper pad 9 can be set as circular plates or rectangular plates.
[0019] Among them, the valve plate positioning and tightening device includes at least two floating positioning guide shafts 10 fixedly connected to the floating side positioning plate 7, and the assembly bevel 4 is provided with a guide shaft seat 11 corresponding to each of the floating positioning guide shafts 10 for use with them. The floating positioning guide shaft 10 is movably arranged through the corresponding guide shaft seat 11, and the floating positioning guide shaft 10 between the guide shaft seat 11 and the floating side positioning plate 7 is provided with a valve plate tightening spring 12. In a natural state, the fixed side positioning plate 6 and the floating side positioning plate 7 are relatively close to each other under the action of the valve plate tightening spring 12; when in use, the floating side positioning plate 7 is compressed by the valve plate tightening spring 12 and then moved outwards to facilitate the placement of the wedge-shaped valve plate 1, and the floating side positioning plate 7 is released after the wedge-shaped valve plate 1 is placed, and the floating side positioning plate 7 is pressed against the surface of the wedge-shaped valve plate 1 under the elastic action of the valve plate tightening spring 12, thereby achieving the fixation of the wedge-shaped valve plate 1; after the two sealing rings 2 and the wedge-shaped valve plate 1 are assembled with a press, the floating side positioning plate 7 is compressed by the valve plate tightening spring 12 and then moved outwards, the wedge-shaped valve plate 1 is taken out and the wedge-shaped valve plate 1 to be assembled is placed down and the operation is repeated.
[0020] The description of the present invention is given for the purpose of illustration and description, and is not intended to be exhaustive or to limit the present invention to the disclosed form. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific uses.
Claims
1. The tooling for assembling the wedge-shaped valve plate and the sealing ring is characterized by: The cam is secured to the bottom of the valve body with a secure grip on the top of the valve body and secured to the bottom of the valve body with a secure grip on the top of the valve body.
2. The tooling for assembling the wedge-shaped valve plate and the sealing ring according to claim 1, characterized in that: The valve plate positioning and tightening device includes at least two floating positioning guide shafts fixedly connected to the floating side positioning plate, and the assembly inclined surface is provided with a guide shaft seat corresponding to each of the floating positioning guide shafts for use in conjunction with the guide shaft seats. The floating positioning guide shaft passes through the corresponding guide shaft seats and is movably arranged. A valve plate tightening spring is mounted on the floating positioning guide shaft between the guide shaft seat and the floating side positioning plate.
3. The tooling for assembling the wedge-shaped valve plate and the sealing ring according to claim 1, characterized in that: The assembly side baffle plate, the assembly lower pad plate and the assembly upper pad plate are arranged in an isosceles triangle shape.
4. The tooling for assembling the wedge-shaped valve plate and the sealing ring according to claim 1, characterized in that: The lower assembly pad is configured as an inclined pad resting against the assembly inclined surface, and the upper assembly pad is configured as a horizontal pad.