Vibration platform for pouring prefabricated concrete groove cover plate
By designing an automated vibration platform, the automatic lifting and unloading of the groove cover mold is achieved by using transmission components and electro-hydraulic push rods, which solves the problem of low manual handling efficiency and improves production efficiency and performance.
Patent Information
- Application Number
- CN202421021197.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-12
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-12
AI Technical Summary
The existing vibration platform requires manual loading and unloading during use, resulting in large labor consumption and low efficiency, affecting production efficiency.
A vibration platform for casting prefabricated concrete groove cover plates is designed, including a support table, transmission assembly and electro-hydraulic push rod. The automatic lifting and unloading of the mold is achieved through a reducer motor and hydraulic push rod, and manual operation is simplified.
It improves the performance of the vibration platform, realizes convenient replacement of groove cover molding molds, and improves production efficiency.
Smart Images

Figure CN222345868U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete trench cover plate processing, and particularly relates to a vibration platform for casting precast concrete trench cover plates. Background Technique
[0002] Precast concrete trench cover plates refer to prefabricated ones using concrete and mass-produced through trench cover plate molds. When casting trench cover plates, a vibration platform is needed to vibrate the molds to accelerate the discharge of internal air bubbles, reduce pores, make the concrete more dense, and replacing manual vibration with a vibration platform can improve production efficiency, and it is widely used in the field of trench cover plate production.
[0003] When the existing vibration platform is in use, manual loading and unloading handling (removing the concrete precast part mold with formed concrete inside and replacing it with a new one) is required, which causes a very large consumption of labor for the production of a large number of trench cover plates, and the efficiency of manual handling is relatively low, which will affect the performance of the vibration platform. Based on this, the utility model provides a vibration platform for casting precast concrete trench cover plates. Content of the Utility Model
[0004] To solve the above problems existing in the prior art, the utility model provides a vibration platform for casting precast concrete trench cover plates, which has the characteristics of good service performance.
[0005] To achieve the above object, the utility model provides the following technical solution: A vibration platform for casting precast concrete trench cover plates, including a support table, support columns are symmetrically welded at the bottom end of the support table, a feeding opening is arranged on one side of the top end of the support table, an installation chamber is arranged on the other side of the top end of the support table, horizontally placed columns are symmetrically welded inside the installation chamber, vibration table springs are symmetrically installed at the top ends of the horizontally placed columns, the number of the vibration table springs is four, a fixing plate is installed at the top ends of the four vibration table springs, a vibration motor is installed in the middle of the bottom end of the fixing plate, a trench cover plate forming mold is placed on the top end of the fixing plate, and L-shaped pulling plates are welded at the top of both sides of the trench cover plate forming mold;
[0006] Driving components are arranged on both sides of the support table, the two driving components are connected by a U-shaped bracket, electric hydraulic push rods are symmetrically installed at the top end of the U-shaped bracket, a U-shaped clamping frame is installed at the output end of the electric hydraulic push rod, and a hanging plate is movably installed at the inner bottom of the U-shaped clamping frame.
[0007] As a preferred technical solution of the vibration platform for casting precast concrete trench cover plates of the utility model, first limiting tubes are symmetrically welded at the top ends of the horizontally placed columns, and the bottoms of the vibration table springs are located inside the first limiting tubes.
[0008] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, second limiting tubes are welded at the four corners of the bottom end of the fixing plate. The four second limiting tubes correspond to the four first limiting tubes, and the top of the vibrating table spring is located inside the second limiting tubes.
[0009] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, L-shaped positioning plates are welded at the four corners of the top end of the fixing plate. A limiting card hole is opened at the top of one end of the L-shaped positioning plate, and an L-shaped insertion plate is inserted and installed inside the limiting card hole.
[0010] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, the transmission assembly includes a transmission chamber, a transmission screw, a reduction motor and a transmission slider;
[0011] Transmission chambers are arranged in the middle of both sides of the support table. A transmission screw is movably installed in the middle of the transmission chamber. Reduction motors are symmetrically installed at one end of the support table. The output end of the reduction motor is fixedly connected to one end of the transmission screw. A transmission slider is installed on one side of the outer wall of the transmission screw. A U-shaped bracket is installed above the two transmission sliders.
[0012] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, a support card slot is opened on one side of the transmission slider. A positioning card slot is opened in the middle of one end of the inner wall of the support card slot, and fixing screw grooves are symmetrically opened at one end of the inner wall of the support card slot.
[0013] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, the cross-sectional dimension of the bottom end of the U-shaped bracket is the same as that of the support card slot. Positioning convex blocks are arranged at the bottoms of both ends of the inner wall of the U-shaped bracket. The positioning convex blocks are adapted to the positioning card slots. Fixing card holes are symmetrically opened at the bottoms of both ends of the inner wall of the U-shaped bracket. The fixing card holes are adapted to the fixing screw grooves. Fixing screws are installed inside the fixing card holes, and one end of the fixing screw is located inside the fixing screw groove.
[0014] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, an insertion tube is welded at the top end of the U-shaped card rack. The output end of the electro-hydraulic push rod is located inside the insertion tube. First card holes are opened at the bottom of the output rod of the electro-hydraulic push rod and in the middle of the outer wall of the insertion tube, and first bolts are installed through the first card holes.
[0015] As a preferred technical solution of the vibrating platform for pouring precast concrete trench covers of the present utility model, a connecting plate is welded to the middle of the top end of the hanging plate, hooks are welded to the bottom end of the hanging plate at equal intervals, the connecting plate is located inside the U-shaped bracket, second clamping holes are formed at the bottom of one end of the connecting plate and the bottom of the outer wall of the U-shaped bracket, and a second bolt is installed through the second clamping holes.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0017] Through the combined use of four L-shaped positioning plates, limiting clamping holes and L-shaped insertion plates, the trench cover forming mold can be fixed on the fixing plate. After the trench cover forming mold is installed, by starting the vibration motor, the concrete material inside the trench cover forming mold can be vibration formed;
[0018] After the concrete material is vibration formed, the staff starts two reduction motors to move the U-shaped bracket directly above the fixing plate. Then the staff starts the electric hydraulic push rod and rotates the hanging plate outward. When the hook of the hanging plate is located below the outside of the L-shaped pulling plate, the staff releases the hanging plate and restarts the electric hydraulic push rod to make the hook move up to contact the L-shaped pulling plate, so that the trench cover forming mold can be lifted;
[0019] After the trench cover forming mold is lifted, by restarting the two reduction motors to move the U-shaped bracket above the blanking opening and restarting the electric hydraulic push rod, convenient blanking of the trench cover forming mold can be realized. By removing the trench cover forming mold with the internal concrete material vibration formed from the fixing plate and replacing it with a new trench cover forming mold, the vibrating platform can efficiently engage in the prefabrication of trench covers, which is beneficial to improving the service performance of the vibrating platform. Description of the Drawings
[0020] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model and do not constitute a limitation to the present utility model. In the drawings:
[0021] Figure 1 is the overall structural schematic diagram of the present utility model;
[0022] Figure 2 is the side view of the present utility model;
[0023] Figure 3 is the transfer effect diagram of the trench cover forming mold of the present utility model;
[0024] Figure 4 is the installation explosion diagram of the U-shaped bracket of the present utility model;
[0025] Figure 5It is the bottom view of the groove cover plate forming mold of the present utility model;
[0026] Figure 6 It is the installation explosion diagram of the hanging plate of the present utility model.
[0027] In the figure: 1, support platform; 2, support column; 3, blanking opening; 4, installation chamber; 5, horizontally placed column; 6, vibrating table spring; 7, fixed plate; 8, groove cover plate forming mold; 9, vibrating motor; 10, L-shaped pull plate; 11, transmission chamber; 12, transmission screw; 13, reduction motor; 14, transmission slider; 15, U-shaped bracket; 16, electric hydraulic push rod; 17, U-shaped clamping frame; 18, hanging plate; 19, L-shaped positioning plate; 20, limit clamping hole; 21, L-shaped insertion plate; 22, support clamping groove; 23, positioning clamping groove; 24, fixed screw groove; 25, positioning convex block; 26, fixed clamping hole; 27, fixed screw; 28, insertion tube; 29, first clamping hole; 30, first bolt; 31, connecting plate; 32, second clamping hole; 33, second bolt; 34, hook. Specific implementation manners
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model. Embodiment
[0029] Please refer to Figures 1 to 6The utility model provides the following technical solutions: a vibration platform for pouring precast concrete groove cover, including a support platform 1, a support column 2 is symmetrically welded at the bottom end of the support platform 1, a material discharge opening 3 is arranged on one side of the top end of the support platform 1, an installation chamber 4 is arranged on the other side of the top end of the support platform 1, a transverse placement column 5 is symmetrically welded inside the installation chamber 4, a No. 1 limiting tube is symmetrically welded on the top end of the transverse placement column 5, a vibration platform spring 6 is installed inside the No. 1 limiting tube, the vibration platform spring 6 and the transverse placement column 5 are welded and connected, the number of the vibration platform springs 6 is four, a fixing plate 7 is welded and installed on the top end of the four vibration platform springs 6, a No. 2 limiting tube is welded at the four corners of the bottom end of the fixing plate 7, the four No. 2 limiting tubes correspond to the four No. 1 limiting tubes, the top of the vibration platform spring 6 is located inside the No. 2 limiting tube, and the middle of the bottom end of the fixing plate 7 is fixedly installed A vibration motor 9 is installed, and L-shaped positioning plates 19 are welded at the four corners of the top of the fixing plate 7. A groove cover plate forming mold 8 is placed between the four L-shaped positioning plates 19 at the top of the fixing plate 7. L-shaped pull plates 10 are welded on the tops of both sides of the groove cover plate forming mold 8. The spacing between two adjacent L-shaped positioning plates 19 at the top of the fixing plate 7 is the same as the length of the L-shaped pull plate 10. The spacing between the two corresponding L-shaped positioning plates 19 on both sides of the top of the fixing plate 7 is the same as the length of the groove cover plate forming mold 8. The installation of the groove cover plate forming mold 8 can be positioned and limited. A limiting card hole 20 is provided on the top of one end of the L-shaped positioning plate 19. An L-shaped plug plate 21 is installed inside the limiting card hole 20. The use of the L-shaped plug plate 21 can be used to clamp and limit the L-shaped pull plate 10, which is convenient for the stable placement and use of the groove cover plate forming mold 8.
[0030] On both sides of the support platform 1, there are transmission components. The transmission components include a transmission chamber 11, a transmission screw 12, a reduction motor 13, and a transmission slider 14. Transmission chambers 11 are provided in the middle of both sides of the support platform 1. A transmission screw 12 is movably installed in the middle of the transmission chamber 11. At one end of the support platform 1, reduction motors 13 are symmetrically and fixedly installed. The output end of the reduction motor 13 is fixedly connected to one end of the transmission screw 12. On one side of the outer wall of the transmission screw 12, there is a transmission slider 14. The transmission slider 14 is threadedly connected to the transmission screw 12. On one side of the transmission slider 14, there is a support card slot 22. In the middle of one end of the inner wall of the support card slot 22, there is a positioning card slot 23. On both sides of one end of the inner wall of the support card slot 22, there are fixed screw grooves 24 symmetrically. Above the two transmission sliders 14, there is a U-shaped bracket 15. The cross-sectional dimension of the bottom end of the U-shaped bracket 15 is the same as the cross-sectional dimension of the support card slot 22. At the bottom of both ends of the inner wall of the U-shaped bracket 15, there are positioning protrusions 25. The positioning protrusions 25 are adapted to the positioning card slots 23. At the bottom of both ends of the inner wall of the U-shaped bracket 15, there are fixed card holes 26 symmetrically. The fixed card holes 26 are adapted to the fixed screw grooves 24. Inside the fixed card holes 26, there are fixed screws 27. One end of the fixed screw 27 is located inside the fixed screw groove 24, which can limit and fix the U-shaped bracket 15, facilitating the installation and use of the U-shaped bracket 15;
[0031] At the top of the U-shaped bracket 15, electric hydraulic push rods 16 are symmetrically installed. The output end of the electric hydraulic push rod 16 is equipped with a U-shaped card holder 17. At the top of the U-shaped card holder 17, there is a socket pipe 28 welded. The output end of the electric hydraulic push rod 16 is located inside the socket pipe 28. At the bottom of the output rod of the electric hydraulic push rod 16 and in the middle of the outer wall of the socket pipe 28, there are first card holes 29. Inside the first card holes 29, there are first bolts 30 penetrating, facilitating the connection between the U-shaped card holder 17 and the electric hydraulic push rod 16. Below the U-shaped card holder 17, there is a hanging plate 18. In the middle of the top end of the hanging plate 18, there is a connecting plate 31 welded. At the bottom of the hanging plate 18, hooks 34 are welded at equal intervals. The connecting plate 31 is located inside the U-shaped card holder 17. At the bottom of one end of the connecting plate 31 and at the bottom of the outer wall of the U-shaped card holder 17, there are second card holes 32. Inside the second card holes 32, there are second bolts 33 penetrating, facilitating the movable installation of the hanging plate 18. The input ends of the vibration motor 9, the reduction motor 13, and the electric hydraulic push rod 16 are all electrically connected to the output end of the external control circuit. The vibration motor 9, the reduction motor 13, and the electric hydraulic push rod 16 are all existing technical equipment, and their specific structures and working principles will not be described in detail here.
[0032] Working principle and usage process of the utility model: The staff places the trench cover plate forming mold 8 on the fixed plate 7. Then, the staff installs the L-shaped plug board 21 to limit and fix the trench cover plate forming mold 8. Next, the staff pours concrete materials into the trench cover plate forming mold 8 to prepare the trench cover plate. After the concrete materials are poured, the staff starts the vibration motor 9. The vibration motor 9 works to drive the fixed plate 7 and the trench cover plate forming mold 8 to vibrate, thereby effectively removing the air bubbles generated during the pouring of the concrete materials and facilitating the preparation of the trench cover plate;
[0033] After the concrete materials poured into the trench cover plate forming mold 8 are vibration-molded, the staff removes the L-shaped plug board 21. Then, the staff starts two reduction motors 13. The reduction motors 13 work to drive the transmission screw 12 to rotate. The transmission screw 12 rotates to drive the transmission slider 14 to move. The U-shaped bracket 15 moves synchronously with the two transmission sliders 14. When the U-shaped bracket 15 moves directly above the fixed plate 7, the staff turns off the two reduction motors 13 and starts the electric hydraulic push rod 16. The electric hydraulic push rod 16 works to push the hanging plate 18 downward. During the downward movement of the hanging plate 18, the staff pulls the hanging plate 18 outward so that the hook 34 of the hanging plate 18 is located outside the L-shaped pull plate 10. When the hook 34 of the hanging plate 18 is located below the outside of the L-shaped pull plate 10, the staff releases the hanging plate 18 to allow the hanging plate 18 to naturally rotate to a vertical state. Then, the staff restarts the electric hydraulic push rod 16 to move the hanging plate 18 upward. During the upward movement of the hanging plate 18, the hook 34 of the hanging plate 18 contacts the L-shaped pull plate 10, thereby being able to lift the trench cover plate forming mold 8;
[0034] After the trench cover plate forming mold 8 is lifted, the staff restarts the two reduction motors 13 to move the U-shaped bracket 15 above the blanking opening 3. The trench cover plate forming mold 8 moves synchronously with the U-shaped bracket 15. Then, the staff starts the electric hydraulic push rod 16 to move the hanging plate 18 downward. The trench cover plate forming mold 8 moves synchronously with the hanging plate 18 downward. When the trench cover plate forming mold 8 contacts the ground (support surface), the staff pulls the hanging plate 18 outward and restarts the electric hydraulic push rod 16 to move the hanging plate 18 upward, thereby realizing the blanking of the trench cover plate forming mold 8 and facilitating the installation of a new trench cover plate forming mold 8 on this vibration platform for the prefabrication of another trench cover plate, which is beneficial to improving the service performance of this vibration platform.
[0035] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A vibration platform for casting a precast concrete trench cover, comprising a support platform (1), characterized in that: The bottom end of the support table (1) is symmetrically welded with support columns (2). One side of the top end of the support table (1) is provided with a blanking opening (3). The other side of the top end of the support table (1) is provided with an installation chamber (4). Horizontally placed columns (5) are symmetrically welded inside the installation chamber (4). Vibration table springs (6) are symmetrically installed at the top ends of the horizontally placed columns (5). The number of the vibration table springs (6) is four. A fixing plate (7) is installed at the top ends of the four vibration table springs (6). A vibration motor (9) is installed in the middle of the bottom end of the fixing plate (7). A groove cover plate forming mold (8) is placed on the top end of the fixing plate (7). L-shaped pull plates (10) are welded to the tops of both sides of the groove cover plate forming mold (8). Drive assemblies are arranged on both sides of the support table (1). The two drive assemblies are connected by a U-shaped bracket (15). Electric hydraulic push rods (16) are symmetrically installed at the top end of the U-shaped bracket (15). A U-shaped clamping frame (17) is installed at the output end of the electric hydraulic push rod (16). A hanging plate (18) is movably installed at the inner bottom of the U-shaped clamping frame (17).
2. A vibration platform for pouring precast concrete trench cover according to claim 1, characterized in that: One-way limit tubes are symmetrically welded to the top ends of the horizontally placed columns (5). The bottoms of the vibration table springs (6) are located inside the one-way limit tubes.
3. A vibration platform for pouring precast concrete trench cover according to claim 2, characterized in that: Two-way limit tubes are welded to the four corners of the bottom end of the fixing plate (7). The four two-way limit tubes correspond to the four one-way limit tubes. The tops of the vibration table springs (6) are located inside the two-way limit tubes.
4. The vibration platform for pouring precast concrete trench cover according to claim 1, characterized in that: L-shaped positioning plates (19) are welded to the four corners of the top end of the fixing plate (7). A limit card hole (20) is opened at the top of one end of the L-shaped positioning plate (19). An L-shaped insertion plate (21) is inserted and installed inside the limit card hole (20).
5. The vibration platform for pouring precast concrete trench cover according to claim 1, characterized in that: The drive assembly includes a drive chamber (11), a drive screw (12), a reduction motor (13), and a drive slider (14). Drive chambers (11) are arranged in the middle of both sides of the support table (1). A drive screw (12) is movably installed in the middle of the drive chamber (11). Reduction motors (13) are symmetrically installed at one end of the support table (1). The output end of the reduction motor (13) is fixedly connected to one end of the drive screw (12). A drive slider (14) is installed on one side of the outer wall of the drive screw (12). The U-shaped bracket (15) is installed above the two drive sliders (14).
6. A vibration platform for pouring precast concrete trench cover according to claim 5, characterized in that: A support card slot (22) is opened on one side of the drive slider (14). A positioning card slot (23) is opened in the middle of one end of the inner wall of the support card slot (22). Fixed screw slots (24) are symmetrically opened at one end of the inner wall of the support card slot (22).
7. A vibration platform for pouring precast concrete trench cover according to claim 6, characterized in that: The cross-sectional dimension of the bottom end of the U-shaped bracket (15) is the same as that of the support card slot (22). Positioning bumps (25) are provided at the bottoms of both ends of the inner wall of the U-shaped bracket (15). The positioning bumps (25) are adapted to the positioning card slots (23). Fixed card holes (26) are symmetrically formed at the bottoms of both ends of the inner wall of the U-shaped bracket (15). The fixed card holes (26) are adapted to the fixed screw grooves (24). A fixed screw (27) is installed inside the fixed card hole (26), and one end of the fixed screw (27) is located inside the fixed screw groove (24).
8. The vibration platform for pouring precast concrete trench cover according to claim 1, characterized in that: A plug tube (28) is welded to the top end of the U-shaped card holder (17). The output end of the electro-hydraulic push rod (16) is located inside the plug tube (28). First card holes (29) are formed in the bottom of the output rod of the electro-hydraulic push rod (16) and in the middle of the outer wall of the plug tube (28). A first bolt (30) is installed through the first card holes (29).
9. A vibration platform for pouring precast concrete trench cover according to claim 8, characterized in that: A connecting plate (31) is welded to the middle of the top end of the hanging plate (18). Hooks (34) are welded to the bottom end of the hanging plate (18) at equal intervals. The connecting plate (31) is located inside the U-shaped card holder (17). Second card holes (32) are formed in the bottom of one end of the connecting plate (31) and in the bottom of the outer wall of the U-shaped card holder (17). A second bolt (33) is installed through the second card holes (32).