Train derailer-based derailer turnover docking mechanism
By designing the head-removing docking mechanism of the train derailer, the combination of the fixing frame, connecting rod unit and driving unit can realize the head-removing movement along the arc and form a four-bar mechanism, which solves the difficulty in cleaning and poor stability of the existing train derailer. The problem improves its reliability and stability in use.
Patent Information
- Application Number
- CN202421165044.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-27
AI Technical Summary
Existing train derailers are prone to difficulty in cleaning due to covers after not being used for a long time, resulting in large gaps between the head and the track, affecting their reliability and stability of use.
A head flip-on docking mechanism based on a train derailer is designed. Through the combination of a fixing frame, connecting rod unit and driving unit, the head moves along the arc and forms a four-bar mechanism, so that the head always faces the top in the working state. 上,确保紧密锁紧轨道,减少清理难度并提高稳定性。
It effectively reduces the difficulty of cleaning the track, ensures that there is no shaking allowance in the working state of the head, improves the reliability and stability of the train derailer, and can be accessible to the train when it is not derailed.
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Figure CN222347029U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of train derailers, in particular to a derailing head flipping docking mechanism based on the train derailer. Background Art
[0002] A train derailer is a railway safety device that is usually installed at a location where the rails are under great stress and may break. Its function is to raise the wheels of the train when the train track needs to be repaired, so that the train can derail and prevent accidents.
[0003] Existing train derailer is generally placed on the inner side of the track, and when the track has problems and needs to be repaired, it is moved to the train track. The train derailer of this mode is easy to be unused for a long time, so that there is an obstruction between the head and the track, so it is necessary to clean these obstructions before use. Due to the need to fit the head as much as possible with the track, the cleaning time is generally longer, and the cleaning difficulty is larger, and it is very difficult to clean it completely, so in many cases, only roughly clean it, causing the train derailer to be in use, and there is a larger gap between the head and the track, causing the shaking margin to be larger, affecting the reliability and stability of the train derailer. Therefore, how to overcome the technical problems and defects of the above-mentioned existence becomes the key problem to be solved. Utility Model Content
[0004] The invention object of the utility model is to overcome the defects described in the background technology, thereby realizing a derailing head flip docking mechanism based on a train derailer, the device can move the derailing head along a certain arc to the track, reducing the difficulty of cleaning the track, and at the same time can form a four-bar mechanism so that the top of the derailing head is always facing upwards when the derailing head moves, thereby ensuring that the derailing head locks the top and side of the track in the working state without shaking margin, thereby meeting reliability and stability.
[0005] To achieve the above invention purpose, the technical solution of the utility model is: a derailing head flip docking mechanism based on a train derailer, comprising a fixed frame, which is detachably mounted on the side of a train rail. A connecting plate that can move obliquely downward is hingedly arranged above the fixed frame through a connecting rod unit, and the connecting plate is fixedly arranged on the side of the derailing head and its top is always facing upward when it moves. A driving unit that drives the connecting plate to move is fixedly arranged at the front end of the fixed frame.
[0006] In the above-mentioned derailing and flipping docking mechanism based on the train derailer, fixing plates are fixedly arranged on both sides of the fixing frame, and the fixing plates are fixed to the corresponding train rails by bolts. A groove is provided on the rear side of the fixing frame to fit with the bottom of the track. The fixing frame fits with the track through the groove.
[0007] In the above-mentioned derailing head flip docking mechanism based on the train derailer, the connecting rod unit includes an upper swing rod, a lower swing rod and a supporting top rod, and the two sides of the fixed frame are integrally or separately provided with vertical plate parts. The bottom end of the upper swing rod is hingedly set at the rear end of the vertical plate part, and the bottom end of the lower swing rod is hingedly set at the front end of the vertical plate part. The supporting top rod is fixedly set on both sides of the lower bottom surface of the connecting plate, and the two ends of the supporting top rod are respectively hingedly set with the top of the upper swing rod and the lower swing rod. The upper swing rod, the lower swing rod, the supporting top rod and the vertical plate part cooperate to form a four-bar mechanism, so that the top of the connecting plate is always facing upward when moving, thereby ensuring that the derailing head locks the track top and side in the working state, without shaking margin, and meeting reliability and stability.
[0008] In the above-mentioned derailing and flipping docking mechanism based on the train derailer, the hinge point between the upper swing rod and the vertical plate portion is higher than the hinge point between the lower swing rod and the vertical plate portion. The connecting plate can be moved to the lowest position inside the train rail.
[0009] In the above-mentioned derailing and flipping docking mechanism based on a train derailer, the driving unit includes a sliding plate, a driving rod and a pulling plate, and the sliding plate is fixedly arranged at the front end of a fixed frame. A sliding groove is horizontally provided on the upper part of the sliding plate, and the driving rod slides in the sliding groove through a rotating shaft fixedly arranged at its end. One end of the pulling plate is sleeved on the rotating shaft, and the other end of the pulling plate is hingedly arranged with a connecting rod unit. The connecting rod unit is moved by the displacement of the driving rod, thereby realizing the movement of the connecting plate.
[0010] In the above-mentioned derailing and flipping docking mechanism based on the train derailer, the other end of the driving rod is a U-shaped opening structure, and the driving rod is connected to the power device through a through hole opened on its side and penetrating the opening. The driving rod is connected to the power device by inserting a bolt into the through hole.
[0011] Compared with the prior art, the head-off flip docking mechanism based on the train derailer of the utility model has at least the following beneficial effects:
[0012] The utility model discloses a stripping head flipping and docking mechanism based on a train derailer, comprising a vertical plate portion fixedly arranged on a fixing frame, an upper swing rod, a lower swing rod hingedly arranged on the vertical plate portion and a supporting top rod arranged at the bottom of a connecting plate, which can drive the stripping head to move obliquely upwards along a certain arc to a track through the connecting plate, thereby reducing the difficulty of cleaning the track, and can form a four-bar mechanism at the same time, so that the top end of the stripping head is always facing upwards when moving, thereby ensuring that the stripping head locks the track top and side in a working state without shaking margin, meeting the reliability and stability, and can move the stripping head obliquely downwards to the inner side of the track when derailment is not needed, thereby not delaying the normal running of the train. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1It is a schematic diagram of the overall structure of the head-off flip docking mechanism based on the train derailer of the utility model;
[0014] Figure 2 It is a schematic diagram of the internal structure of the head-off flip docking mechanism based on the train derailer of the utility model;
[0015] Figure 3 The utility model is a schematic diagram of the exploded structure of the head-off flipping docking mechanism based on the train derailer.
[0016] In the figure: 1. Fixed frame;
[0017] 2. connecting rod unit; 21. upper swing rod; 22. lower swing rod; 23. supporting top rod; 24. vertical plate part;
[0018] 3. Connecting plate;
[0019] 4. driving unit; 41. sliding plate; 42. driving rod; 43. pulling plate; 44. sliding groove; 45. rotating shaft; 46. through hole;
[0020] 5. Fixed plate; 6. Groove. DETAILED DESCRIPTION
[0021] The following is a more detailed description of the head-off flip docking mechanism based on the train derailer of the utility model in conjunction with the accompanying drawings and through specific implementation methods.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0023] See also Figure 1-Figure 3, the derailing head flip docking mechanism based on the train derailer of the present embodiment can move the derailing head along a certain arc to the track, reduce the difficulty of cleaning the track, and form a four-bar mechanism at the same time, so that the top of the derailing head is always facing upward when the derailing head moves, thereby ensuring that the derailing head locks the track above and on the side in the working state, without shaking margin, and meets reliability and stability. In the present embodiment, it mainly includes, including a fixed frame 1, and the fixed frame 1 is detachably mounted on the side of the train rail. Both sides of the fixed frame 1 are fixedly provided with a fixed plate 5, and the fixed plate 5 is fixed to the corresponding frame body by bolts. The rear side of the fixed frame 1 is provided with a groove 6 that fits the bottom of the track. The fixed frame 1 fits the track through the groove 6, and the fixed frame 1 is installed on the frame body by bolts, so that the fixed frame 1 is fixedly arranged on the side of the track, so that the derailing head is tightly connected to the track when derailment is required later.
[0024] In order to realize the movement of the stripped head, it is convenient to realize the derailment and storage. Figure 1-Figure 3 In this embodiment, a connecting plate 3 that can move obliquely downward is hingedly provided on the upper part of the fixing frame 1 through a connecting rod unit 2. The connecting plate 3 is fixedly provided on the side of the stripping head and its top is always facing upward when it moves. The connecting rod unit 2 includes an upper swing rod 21, a lower swing rod 22 and a supporting top rod 23. Vertical plate portions 24 are integrally or separately provided on both sides of the fixing frame 1. The bottom end of the upper swing rod 21 is hingedly provided at the rear end of the vertical plate portion 24, and the bottom end of the lower swing rod 22 is hingedly provided at the front end of the vertical plate portion 24. The supporting top rod 23 is fixedly provided on both sides of the lower bottom surface of the connecting plate 3, and the two ends of the supporting top rod 23 are respectively hingedly provided with the top of the upper swing rod 21 and the top of the lower swing rod 22. The upper swing rod 21, the lower swing rod 22, the supporting top rod 23 and the vertical plate portion 24 cooperate to form a four-bar mechanism, so that the top of the connecting plate 3 is always facing upward when it moves, thereby ensuring that the stripping head locks the track top and side in the working state without shaking margin, meeting reliability and stability. The hinge point between the upper swing arm 21 and the vertical plate portion 24 is higher than the hinge point between the lower swing arm 22 and the vertical plate portion 24. The connecting plate 3 can be moved to the lowest position inside the train rail.
[0025] In order to provide power for the movement of the stripping head. In this embodiment, see Figure 1-Figure 3The front end of the fixed frame 1 is fixedly provided with a driving unit 4 for driving the connecting plate 3 to move. The driving unit 4 includes a sliding plate 41, a driving rod 42 and a pulling plate 43, and the sliding plate 41 is fixedly provided at the front end of the fixed frame 1. A sliding groove 44 is horizontally provided on the upper part of the sliding plate 41, and the driving rod 42 slides in the sliding groove 44 through a rotating shaft 45 fixedly provided at its end. One end of the pulling plate 43 is sleeved on the rotating shaft 45, and the other end of the pulling plate 43 is hingedly provided with the connecting rod unit 2. The other end of the driving rod 42 is in a U-shaped opening structure, and the driving rod 42 is connected to an external power device through a through hole 46 provided on its side and penetrating the opening. The other end of the pulling plate 43 is hingedly provided with the middle part of the upper swing rod 21. The upper swing rod 21 is driven to swing by the pulling plate 43 to realize the driving of the connecting rod unit 2. The driving rod 42 is driven by the power device to move in the slide groove 44 through the rotating shaft 45, so that the upper swing rod 21 is pulled to swing through the rotating shaft 45, so as to realize the driving of the connecting rod unit 2, and drive the connecting plate 3 to move the derailed head obliquely upward to the train rail. When derailment is not needed, the derailed head can be moved obliquely downward to the inside of the track without delaying the train running. The connection position of the driving rod 42 and the power device is also provided with an insulating pad. Thus, the connection position of the driving rod 42 and the power device is insulated. It is prevented that the current on the rail causes damage to the power device. The driving rod 42 is connected to the power device by inserting a bolt into the through hole 46.
[0026] The method of using the derailing head flip docking mechanism based on the train derailer of the utility model is as follows: first, the fixing frame 1 is fitted with the track through the groove 6 on the rear side thereof, and the fixing plate 5 is fixed to the frame body by bolts, so as to fix the position of the fixing frame 1.
[0027] When the train needs to be derailed, the driving rod 42 is driven by the power device to push the rotating shaft 45 to move backward along the slide 44, and the rotating shaft 45 pushes the pull plate 43 hinged thereto to move forward. At this time, the rear end of the pull plate 43 pushes the middle part of the upper swing rod 21, so that the upper swing rod 21 swings upward through the hinge point between it and the vertical plate portion 24. In this process, the top of the upper swing rod 21 swings the support top rod 23 upward through the hinge point between it and the support top rod 23, and at the same time, the support top rod 23 drives the top of the lower swing rod 22 to swing upward synchronously. Thus, the vertical plate portion 24, the upper swing rod 21, the lower swing rod 22, and the support top rod 23 cooperate to form a four-bar mechanism, so that the support top rod 23 drives the connecting plate 3 to move and swing obliquely upward, and is always in a state of the top facing up. Thus, the derailing head is driven to be close to the top and side of the track, so that there is no shaking margin when the train derails, and reliability and stability are met.
[0028] Similarly, when the train does not need to be derailed, the driving rod 42 is pulled by the power device to move the rotating shaft 45 backward in the slide groove 44. The rotating shaft 45 pulls the pull plate 43 hinged thereto to move forward, thereby separating the derailing head from the track through the four-bar mechanism and moving it to the inner side of the track without delaying the normal running of the train.
[0029] Embodiment 2: The same points as Embodiment 1 are not described in detail, and the difference is that:
[0030] In order to provide power for the movement of the stripping head, in this embodiment, the other end of the pull plate 43 is hinged to the middle of the support top rod 23. The pull plate 43 drives the support top rod 23 to swing, thereby driving the connecting rod unit 2. When the rotating shaft 45 moves in the slide groove 44, the pull plate 43 drives the support top rod 23 to move, thereby driving the upper swing rod 21 and the lower swing rod 22 to rotate on the vertical plate portion 24, thereby realizing the movement of the connecting plate 3.
[0031] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the present invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprises" and other similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0032] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A head-off flip docking mechanism based on a train derailer, characterized in that: The invention comprises a fixing frame (1) which is detachably mounted on the side of a railway rail; a connecting plate (3) which is movable obliquely downward is hingedly arranged above the fixing frame (1) via a connecting rod unit (2); the connecting plate (3) is fixedly arranged on the side of the stripping head and its top end is always facing upward when it moves; and a driving unit (4) which drives the connecting plate (3) to move is fixedly arranged at the front end of the fixing frame (1).
2. The head-off flip docking mechanism based on the train derailer according to claim 1 is characterized in that: Fixed plates (5) are fixedly arranged on both sides of the fixing frame (1), and the fixing plates (5) are fixed to the corresponding train rails by bolts. The rear side of the fixing frame (1) is provided with a groove (6) that fits with the bottom of the rail.
3. The head-off flip docking mechanism based on the train derailer according to claim 1 is characterized in that: The connecting rod unit (2) comprises an upper swing rod (21), a lower swing rod (22) and a supporting top rod (23); both sides of the fixing frame (1) are integrally or separately provided with a vertical plate portion (24); the bottom end of the upper swing rod (21) is hingedly arranged at the rear end of the vertical plate portion (24); the bottom end of the lower swing rod (22) is hingedly arranged at the front end of the vertical plate portion (24); the supporting top rod (23) is fixedly arranged on both sides of the lower bottom surface of the connecting plate (3); and the two ends of the supporting top rod (23) are respectively hingedly arranged with the top of the upper swing rod (21) and the top of the lower swing rod (22).
4. The head-off flip docking mechanism based on the train derailer according to claim 3 is characterized in that: The hinge point between the upper swing rod (21) and the vertical plate portion (24) is higher than the hinge point between the lower swing rod (22) and the vertical plate portion (24).
5. The head-off flip docking mechanism based on a train derailer according to claim 1, characterized in that: The driving unit (4) comprises a sliding plate (41), a driving rod (42) and a pulling plate (43); the sliding plate (41) is fixedly arranged at the front end of the fixing frame (1); a sliding groove (44) is horizontally opened on the upper part of the sliding plate (41); the driving rod (42) slides in the sliding groove (44) via a rotating shaft (45) fixedly arranged at its end; one end of the pulling plate (43) is sleeved on the rotating shaft (45); and the other end of the pulling plate (43) is hingedly arranged with the connecting rod unit (2).
6. The head-off flip docking mechanism based on the train derailer according to claim 5, characterized in that: The other end of the driving rod (42) is in a U-shaped opening structure, and the driving rod (42) is externally connected to a power device via a through hole (46) opened on its side and penetrating the opening.