Integrated assembly packaging box
By designing an integrated photovoltaic module packaging box, we solve the problem of wasted time and labor costs caused by independent procurement and assembly of packaging materials in the existing technology, as well as the problem of scratches on the edges of the modules, achieving fast and convenient packaging and cost savings.
Patent Information
- Application Number
- CN202421274399.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-05
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-06-05
AI Technical Summary
The independent procurement and assembly of existing photovoltaic module packaging materials leads to wasted time and labor costs, increased material costs, and components are prone to edge scratches during the boxing process.
An integrated component packaging box is designed, including a lower pad, a partition component, a left wall panel, a right wall panel, a left sealing component, a right sealing component and connectors, which are connected by hinges and Velcro to form a complete packaging box structure to avoid Assemble and use strapping independently.
It achieves fast and convenient packaging, saves time and labor costs, avoids collisions between components and edge scratches, and reduces material costs.
Smart Images

Figure CN222347688U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of packaging boxes, and in particular relates to an integrated component packaging box. Background Art
[0002] With the rapid development of the photovoltaic industry, the annual shipment volume of components has increased, the requirements for production line operators have increased, and higher requirements have been placed on product packaging.
[0003] At present, the photovoltaic module packaging materials used in factories are purchased and assembled independently. Most factories use module packaging boxes with the structure of bottom pads, fences, top covers, paper corner protectors, etc. This packaging form has the following problems: ① Each material is purchased and assembled independently, which greatly increases the time for procurement and operation, resulting in a waste of time and labor costs; ② After the current modules are put into the packaging box, the staff still need to use packaging tape to pack them, resulting in an increase in material costs; ③ During the process of module packaging, although paper corner protectors are used between the modules to avoid scratches on the four corner frames, there is still a risk of scratches on the edges of the modules. Utility Model Content
[0004] The purpose of the utility model is to provide an integrated component packaging box to solve the above-mentioned problem, achieve the purpose of fast and convenient packaging and avoid collision between components contained inside.
[0005] To achieve the above object, the utility model provides the following solution: an integrated component packaging box, comprising:
[0006] A lower pad, wherein a partition assembly is provided on the lower pad, and the partition assembly is used to place photovoltaic assemblies at intervals;
[0007] A left enclosure and a right enclosure, one side of the left enclosure and one side of the right enclosure are respectively hinged to two opposite sides of the lower pad, and a left enclosed component and a right enclosed component are respectively provided on the left enclosure and the right enclosure, and the left enclosed component and the right enclosed component are detachably connected through a connecting piece, and the left enclosed component and the right enclosed component are respectively arranged corresponding to the edges of the lower pad, and the photovoltaic component is located on the inner side of the left enclosed component and the right enclosed component.
[0008] Preferably, the left enclosed component includes a left top plate and two left side plates, one side of the left top plate is hinged to the edge of the left enclosure away from the lower pad, and one side of the two left side plates is respectively hinged to the two opposite sides of the left enclosure.
[0009] Preferably, the right sealing component includes a right top plate and two right side plates, one side of the right top plate is hinged to the edge of the right enclosure plate away from the lower pad, and one side of the two right side plates is respectively hinged to the two opposite sides of the right enclosure plate.
[0010] Preferably, the connecting member includes a Velcro tape fixedly connected to the left side plate and the left top plate on a side away from the left surrounding plate, and a Velcro mother tape fixedly connected to the right side plate and the right top plate on a side away from the right surrounding plate, and the Velcro tape is arranged correspondingly to the Velcro mother tape.
[0011] Preferably, the partition assembly includes a plurality of partition plates fixedly connected to the top of the lower pad, the plurality of partition plates are arranged in parallel, and the distance between two adjacent partition plates is equal, and the photovoltaic assembly is placed between two adjacent partition plates.
[0012] Compared with the prior art, the utility model has the following advantages and technical effects:
[0013] 1. The design adopts an integrated structure, which is convenient for production line personnel to pack, greatly saving the number of staff and time costs.
[0014] 2. By separating the components, the bottom of the photovoltaic components can be separated, which can avoid the photovoltaic components squeezing each other and causing scratches on the frame appearance to a certain extent.
[0015] 3. The left sealing assembly and the right sealing assembly are connected by a connector, and there is no need to use a packing tape for external fixation, thus saving material costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0017] Figure 1 is a schematic diagram of a packaging box of the present invention;
[0018] Figure 2 is a schematic diagram of the bottom pad of the present invention;
[0019] Figure 3 This is a schematic diagram of the unfolding of the packaging box of the present invention;
[0020] Among them, 1. bottom pad; 2. partition plate; 3. left enclosure plate; 4. right enclosure plate; 5. left side plate; 6. right side plate; 7. left top plate; 8. right top plate; 9. Velcro; 10. Velcro mother tape. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] Reference Figure 1-Figure 3 The utility model provides an integrated component packaging box, including:
[0024] A lower pad 1, on which a partition assembly is arranged, and the partition assembly is used to place photovoltaic assemblies at intervals;
[0025] The left enclosure 3 and the right enclosure 4, one side of the left enclosure 3 and one side of the right enclosure 4 are respectively hinged to the two opposite sides of the lower pad 1, the left enclosure 3 and the right enclosure 4 are respectively provided with a left closed component and a right closed component, the left closed component and the right closed component are detachably connected through a connecting piece, the left closed component and the right closed component are respectively arranged corresponding to the edges of the lower pad 1, and the photovoltaic component is located on the inner side of the left closed component and the right closed component.
[0026] The main function of the partition assembly is to place the photovoltaic modules on the lower pad 1 at intervals to avoid collisions between adjacent photovoltaic modules; the left enclosure 3 and the left enclosed assembly form a semi-open enclosed structure on the left side of the lower pad 1 to accommodate the left half of the photovoltaic modules in the lower pad 1, which plays a protective role; the right enclosure 4 and the right enclosed assembly form a semi-open enclosed structure on the right side of the lower pad 1 to accommodate the right half of the photovoltaic modules in the lower pad 1, which plays a protective role; the main function of the connector is to connect the openings of the left enclosed assembly and the right enclosed assembly, so that the lower pad 1, the left enclosure 3, the right enclosure 4, the left enclosed assembly and the right enclosed assembly form a complete packaging box structure. On the whole, the utility model adopts an integrated structure, which is convenient for production line personnel to pack, greatly saving time, and no need to use strapping tape for external fixation, saving material costs, and at the same time, collisions between photovoltaic modules in the packaging box can be avoided through the partition assembly.
[0027] According to a further optimization scheme, the left enclosed component includes a left top plate 7 and two left side plates 5, one side of the left top plate 7 is hinged to the edge of the left enclosure 3 away from the lower pad 1, and one side of the two left side plates 5 is hinged to the two opposite sides of the left enclosure 3 respectively.
[0028] According to a further optimized solution, the right enclosed component includes a right top plate 8 and two right side plates 6, one side of the right top plate 8 is hinged to the edge of the right enclosure 4 away from the lower pad 1, and one side of the two right side plates 6 is hinged to the two opposite sides of the right enclosure 4 respectively.
[0029] like Figure 3 As shown, the edge of the left enclosure 3 not connected to the lower pad 1 is connected to the left side plate 5, the left top plate 7, and the left side plate 5 in sequence, the left enclosure 3 is folded to a vertical state, and then the two left side plates 5 and the left top plate 7 are folded in a direction close to the lower pad 1, so that the bottom of the two left side plates 5 and the top of the lower pad 1 fit together, and a closed protection structure can be formed on the left side of the photovoltaic module. Similarly, the right enclosure 4, the right top plate 8 and the right side plate 6 can form a closed protection structure on the right side of the photovoltaic module.
[0030] According to a further optimization scheme, the connecting parts include a Velcro 9 fixedly connected to the left side plate 5 and the left top plate 7 away from the left surrounding plate 3, and a Velcro mother tape 10 fixedly connected to the right side plate 6 and the right top plate 8 away from the right surrounding plate 4, and the Velcro 9 and the Velcro mother tape 10 are arranged correspondingly.
[0031] like Figure 1 As shown, the Velcro 9 on the left panel 5 and the Velcro mother patch 10 on the right panel are connected correspondingly, and a complete side panel structure can be formed on both sides of the photovoltaic module. The Velcro 9 on the left top panel 7 and the Velcro mother patch 10 on the right top panel 8 are connected correspondingly, and a complete top panel structure can be formed on the top of the photovoltaic module, thereby packaging and protecting the photovoltaic module. At the same time, the setting of the Velcro 9 and the Velcro mother patch 10 does not require the use of packaging tape for external fixation, which can save packaging time and reduce material costs.
[0032] According to a further optimized solution, the partition assembly includes a plurality of partition plates 2 fixedly connected to the top of the lower pad 1 , the plurality of partition plates 2 are arranged in parallel, and the distance between two adjacent partition plates 2 is equal, and the photovoltaic assembly is placed between the two adjacent partition plates 2 .
[0033] like Figure 2 As shown, a placement groove can be formed between two adjacent partition plates 2, and the photovoltaic components can be directly placed between the two adjacent partition plates 2. At the same time, due to the setting of the partition plates 2, there are intervals between the photovoltaic components, which can effectively prevent the photovoltaic components from being squeezed against each other and causing scratches on the frame appearance.
[0034] The working process of this embodiment is as follows: before packaging the photovoltaic modules, the staff unfolds the left panel 3, right panel 4, left side panel 5, right side panel 6, left top panel 7 and right top panel 8 of the packaging box, and waits for the photovoltaic modules to be filled in the packaging box according to the partition board 2 on the bottom plate 1. The operator only needs to close the left panel 3, right panel 4, left side panel 5, right side panel 6, left top panel 7 and right top panel 8 at both ends, and glue the Velcro 9 and Velcro mother tape 10 between the left side panel 5 and the right side panel 6, and the left top panel 7 and the right top panel 8 to complete the packaging. Compared with the existing solution, the time cost and operation difficulty of this packaging process are greatly reduced.
[0035] Embodiment 2:
[0036] The only difference between this embodiment and the first embodiment is that the two sides of the left top plate 7 close to the two left side plates 5 are respectively fixedly connected with Velcro 9, the edge of the left side plate 5 close to the left top plate 7 is fixedly connected with Velcro mother tape 10, the two sides of the right top plate 8 close to the two right side plates 6 are respectively fixedly connected with Velcro 9, and the edge of the right side plate 6 close to the right top plate 8 is fixedly connected with Velcro mother tape 10.
[0037] like Figure 1 As shown, the left top plate 7 and the left side plate 5 are connected by the Velcro 9 and the Velcro mother tape 10, so that the left side plate 3, the left side plate 5, and the left top plate 7 can form a relatively strong structure. Similarly, the right side plate 4, the right side plate 6, and the right top plate 8 can also form a relatively strong structure. After the photovoltaic components are placed on the bottom plate 1, the left side plate 3, the left side plate 5, the left top plate 7, and the right side plate 4, the right side plate 6, and the right top plate 8 are first connected to form a strong structure, and then the Velcro 9 and the Velcro mother tape 10 between the left side plate 5 and the right side plate 6, and the left top plate 7 and the right top plate 8 are bonded to complete the packaging, and the structural stability of the packaging box is effectively improved, and the protection ability of the items in the packaging box is improved.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0039] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. An integrated component packaging box, characterized in that: include: A lower pad (1), wherein a partition assembly is arranged on the lower pad (1), and the partition assembly is used to place photovoltaic assemblies at intervals; A left enclosure (3) and a right enclosure (4), one side of the left enclosure (3) and one side of the right enclosure (4) are respectively hinged to two opposite sides of the lower pad (1), a left enclosed component and a right enclosed component are respectively arranged on the left enclosure (3) and the right enclosure (4), the left enclosed component and the right enclosed component are detachably connected via a connecting piece, the left enclosed component and the right enclosed component are respectively arranged corresponding to the sides of the lower pad (1), and the photovoltaic component is located on the inner side of the left enclosed component and the right enclosed component.
2. The integrated component packaging box according to claim 1, characterized in that: The left enclosed component comprises a left top plate (7) and two left side plates (5), one side of the left top plate (7) is hinged to the edge of the left enclosure plate (3) away from the lower pad (1), and one side of the two left side plates (5) is hinged to the two opposite side edges of the left enclosure plate (3).
3. The integrated component packaging box according to claim 2, characterized in that: The right sealing component includes a right top plate (8) and two right side plates (6), one side of the right top plate (8) is hinged to the edge of the right enclosure plate (4) away from the lower pad (1), and one side of the two right side plates (6) is respectively hinged to the two opposite side edges of the right enclosure plate (4).
4. The integrated component packaging box according to claim 3, characterized in that: The connecting member comprises a Velcro (9) fixedly connected to the left side plate (5) and the left top plate (7) on a side away from the left enclosure plate (3), and a Velcro mother tape (10) fixedly connected to the right side plate (6) and the right top plate (8) on a side away from the right enclosure plate (4), and the Velcro (9) and the Velcro mother tape (10) are arranged correspondingly.
5. The integrated component packaging box according to claim 3, characterized in that: The partition assembly comprises a plurality of partition plates (2) fixedly connected to the top of the lower pad (1); the plurality of partition plates (2) are arranged in parallel, and the distance between two adjacent partition plates (2) is equal; the photovoltaic assembly is placed between two adjacent partition plates (2).