Anti-deviation mechanism of belt conveyor

By using a combination of connecting rope, counterweight and displacement sensors in belt conveyors, the deviation angle of the conveyor belt is detected, and the problem of lack of detection structure in the prior art is solved, and maintenance efficiency and equipment stability are improved.

CN222347981UActive Publication Date: 2025-01-14INNER MONGOLIA YITAI TONGDA COAL CO LTD
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Patent Information

Application Number
CN202420747597.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-12
Publication Date
2025-01-14
Estimated Expiration
2034-04-12

AI Technical Summary

Technical Problem

The existing belt conveyor lacks a detection structure for the angle of deviation, which leads to the inability of staff to carry out effective maintenance in a timely manner, affecting the smooth operation and service life of the equipment.

Method used

A belt conveyor anti-drift mechanism is designed, using a combination of connecting rope, counterweight block and displacement sensor. Through the design of slide chute and slide, the gravity of the counterweight block drives the slider and connecting rope to move, and the displacement sensor is used to drive the sliding block and connection rope to move. Check the angle of the conveyor belt to ensure the relative position of the connecting rope and the counterweight block, and prevent the counterweight block from moving with the connecting block.

Benefits of technology

The detection and monitoring of the angle of the conveyor belt deviation is realized, which helps staff to maintain it in a timely manner, improves the maintenance efficiency of the conveyor belt, and avoids wear and accidents caused by the equipment deviation.

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Abstract

The utility model relates to the technical field of conveying belts, in particular to an anti-deviation mechanism of a belt conveyor. According to the technical scheme, the device comprises a bottom plate, supporting plates, connecting blocks and sleeves, the supporting plates are installed on the two sides of the outer wall of the upper end of the bottom plate, the sleeves are installed on the outer walls of one sides of the supporting plates, transmission rollers which are distributed in parallel at equal intervals are rotatably installed on the outer wall of the upper end of the bottom plate, and a conveying belt is arranged on the outer walls of the transmission rollers; connecting blocks are installed on the outer walls of the two sides of the conveying belt, sliding grooves are formed in the connecting blocks, sliding blocks are installed in the sliding grooves in a sliding mode, connecting ropes are installed on the outer walls of one ends of the sliding blocks, and balancing weights are installed on the outer walls of one ends of the connecting ropes. The effect of detecting the deviation angle of the conveying belt is achieved, workers can be helped to effectively maintain the conveying belt in time, and the maintenance efficiency of the conveying belt is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belts, in particular to a belt conveyor anti-deviation mechanism. Background Art

[0002] Conveyors are material handling machines that continuously transport materials along a certain route, also known as continuous conveyors. Conveyors can be used for horizontal, inclined, and vertical conveying. Belt deviation is the most common fault in the operation of belt conveyors, which is extremely harmful. When deviation occurs, the friction between the edge of the conveyor and the frame increases, which will wear or tear the conveyor belt and cause equipment accidents. Therefore, it is necessary to monitor it through an anti-deviation device.

[0003] Patent announcement number CN216548036U discloses a belt adjustment anti-deviation structure, including a fixed plate, at least two anti-deviation components and a belt, wherein the anti-deviation components are movably arranged at both ends of the fixed plate, the two anti-deviation components are arranged in parallel, and the belt is transmitted between the two anti-deviation components. The above-mentioned belt adjustment anti-deviation structure can adjust the belt deflection through the anti-deviation components, so that the belt is kept transmitting between the two anti-deviation components. When the belt deflects, one of the anti-deviation components deflects in the direction of the belt deflection, and the other anti-deviation component deflects in the opposite direction to the belt deflection direction, so that the belt is balanced in the running direction, ensuring that the belt will not deviate from the anti-deviation components during operation, and ensuring smooth and fluent operation.

[0004] Although the prior art CN216548036U has many benefits during use, it still has the following problems: it lacks a detection structure for the deviation angle of the conveyor belt, which results in the staff being unable to effectively maintain the conveyor belt in a timely manner. Utility Model Content

[0005] The utility model aims to provide a belt conveyor anti-deviation mechanism to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt conveyor anti-deviation mechanism, comprising a base plate, a support plate, a connecting block and a sleeve, support plates are installed on both sides of the outer wall of the upper end of the base plate, a sleeve is installed on the outer wall of one side of the support plate, equidistant and parallel transmission rollers are rotatably installed on the outer wall of the upper end of the base plate, a conveyor belt is arranged on the outer wall of the transmission roller, connecting blocks are installed on the outer walls on both sides of the conveyor belt, a slide groove is opened inside the connecting block, a slider is slidably installed inside the slide groove, a connecting rope is installed on the outer wall of one end of the slider, and a counterweight block is installed on the outer wall of one end of the connecting rope.

[0007] When using a belt conveyor anti-deviation mechanism in the present technical solution, the conveyor belt is driven to rotate by an external power structure, and the conveyor belt is supported by a transmission roller. The slider slides inside the slide groove to ensure the relative position stability of the connecting rope and the counterweight block, and prevent the counterweight block from moving with the connecting block. When the conveyor belt deviates, the gravity of the counterweight block drives the slider and the connecting rope to move with it, and the displacement sensor can detect the deviation angle of the conveyor belt.

[0008] Preferably, a displacement sensor is provided on one side of the lower end of the inner wall of the sleeve, and the displacement sensor does not contact the counterweight.

[0009] The displacement sensor detects the moving distance of the counterweight.

[0010] Preferably, both sides of the outer wall of the upper end of the support plate are installed with clamping sleeves, rollers are rotatably installed inside the clamping sleeves, and the connecting rope is located outside the rollers.

[0011] The connecting rope moves inside the roller to ensure smooth movement of the connecting rope.

[0012] Preferably, the size of the counterweight block is smaller than the inner wall size of the sleeve, and the counterweight block is located inside the sleeve.

[0013] Preferably, both sides of the conveyor belt are designed in an inclined shape, and the conveyor belt is in contact with the outer wall of the driving roller.

[0014] Preferably, the inner wall of the slide groove is designed in a stepped shape, and the outer wall of the connecting block is designed in a rectangular shape.

[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model achieves the effect of detecting the deviation angle of the conveyor belt by setting a connecting rope, a counterweight block and a displacement sensor. The conveyor belt is driven to rotate by an external power structure, and the conveyor belt is supported by a transmission roller. The slider slides inside the slide groove to ensure the relative position stability of the connecting rope and the counterweight block, and prevents the counterweight block from moving with the connecting block. When the conveyor belt deviates, the gravity of the counterweight block drives the slider and the connecting rope to follow the movement. The displacement sensor can detect the deviation angle of the conveyor belt, helping the staff to effectively maintain the conveyor belt in a timely manner, thereby improving the maintenance efficiency of the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the appearance of the bottom plate structure of the utility model;

[0017] Figure 2 It is a partial enlarged schematic diagram of the connection block structure of the utility model;

[0018] Figure 3 It is a partial enlarged schematic diagram of the support plate structure of the utility model;

[0019] Figure 4 It is a schematic cross-sectional view of the sleeve structure of the utility model.

[0020] In the figure: 1, bottom plate; 11, driving roller; 12, conveyor belt; 13, connecting block; 14, slide groove; 15, slider; 16, connecting rope; 17, counterweight block; 2, support plate; 21, ferrule; 22, roller; 23, sleeve; 24, displacement sensor. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 , the utility model provides four embodiments:

[0023] Embodiment 1: A belt conveyor anti-deviation mechanism comprises a base plate 1, a support plate 2, a connecting block 13 and a sleeve 23. Support plates 2 are installed on both sides of the outer wall of the upper end of the base plate 1, and a sleeve 23 is installed on the outer wall of one side of the support plate 2. Drive rollers 11 equidistantly distributed in parallel are rotatably installed on the outer wall of the upper end of the base plate 1. A conveyor belt 12 is arranged on the outer wall of the drive roller 11. Connecting blocks 13 are installed on the outer walls of both sides of the conveyor belt 12. A slide groove 14 is provided inside the connecting block 13. A slider 15 is slidably installed inside the slide groove 14. A connecting rope 16 is installed on the outer wall of one end of the slider 15, and a counterweight block 17 is installed on the outer wall of one end of the connecting rope 16.

[0024] Both sides of the conveyor belt 12 are designed in an inclined shape, and the conveyor belt 12 contacts the outer wall of the driving roller 11 . The conveyor belt 12 is driven to rotate by an external power structure, and the conveyor belt 12 is supported by the driving roller 11 .

[0025] Embodiment 2: A belt conveyor anti-deviation mechanism comprises a base plate 1, a support plate 2, a connecting block 13 and a sleeve 23. Support plates 2 are installed on both sides of the outer wall of the upper end of the base plate 1, and a sleeve 23 is installed on the outer wall of one side of the support plate 2. Drive rollers 11 equidistantly distributed in parallel are rotatably installed on the outer wall of the upper end of the base plate 1. A conveyor belt 12 is arranged on the outer wall of the drive roller 11. Connecting blocks 13 are installed on the outer walls of both sides of the conveyor belt 12. A slide groove 14 is provided inside the connecting block 13. A slider 15 is slidably installed inside the slide groove 14. A connecting rope 16 is installed on the outer wall of one end of the slider 15, and a counterweight block 17 is installed on the outer wall of one end of the connecting rope 16.

[0026] The size of the counterweight block 17 is smaller than the inner wall size of the sleeve 23 , and the counterweight block 17 is located inside the sleeve 23 .

[0027] Both sides of the conveyor belt 12 are designed to be inclined, and the conveyor belt 12 is in contact with the outer wall of the driving roller 11 .

[0028] The inner wall of the slide groove 14 is designed in a stepped shape, and the outer wall of the connecting block 13 is designed in a rectangular shape.

[0029] Embodiment three: A belt conveyor anti-deviation mechanism comprises a base plate 1, a support plate 2, a connecting block 13 and a sleeve 23. Support plates 2 are installed on both sides of the outer wall of the upper end of the base plate 1, and a sleeve 23 is installed on the outer wall of one side of the support plate 2. Drive rollers 11 equidistantly distributed in parallel are rotatably installed on the outer wall of the upper end of the base plate 1. A conveyor belt 12 is arranged on the outer wall of the drive roller 11. Connecting blocks 13 are installed on the outer walls of both sides of the conveyor belt 12. A slide groove 14 is provided inside the connecting block 13. A slider 15 is slidably installed inside the slide groove 14. A connecting rope 16 is installed on the outer wall of one end of the slider 15, and a counterweight block 17 is installed on the outer wall of one end of the connecting rope 16.

[0030] Both sides of the outer wall of the upper end of the support plate 2 are equipped with a clamping sleeve 21, and a roller 22 is rotatably installed inside the clamping sleeve 21, and the connecting rope 16 is located outside the roller 22. The connecting rope 16 moves inside the roller 22 to ensure the smooth movement of the connecting rope 16.

[0031] The size of the counterweight block 17 is smaller than the inner wall size of the sleeve 23 , and the counterweight block 17 is located inside the sleeve 23 .

[0032] Both sides of the conveyor belt 12 are designed to be inclined, and the conveyor belt 12 is in contact with the outer wall of the driving roller 11 .

[0033] The inner wall of the slide 14 is designed in a stepped shape, and the outer wall of the connecting block 13 is designed in a rectangular shape. The conveyor belt 12 is driven to rotate by an external power structure, and the conveyor belt 12 is supported by the transmission roller 11. The slider 15 slides inside the slide 14 to ensure the relative position stability of the connecting rope 16 and the counterweight block 17, and prevent the counterweight block 17 from moving with the connecting block 13. When the conveyor belt 12 deviates, the gravity of the counterweight block 17 drives the slider 15 and the connecting rope 16 to move with it.

[0034] Embodiment 4: A belt conveyor anti-deviation mechanism comprises a base plate 1, a support plate 2, a connecting block 13 and a sleeve 23. Support plates 2 are installed on both sides of the outer wall of the upper end of the base plate 1, and a sleeve 23 is installed on the outer wall of one side of the support plate 2. Drive rollers 11 equidistantly distributed in parallel are rotatably installed on the outer wall of the upper end of the base plate 1. A conveyor belt 12 is arranged on the outer wall of the drive roller 11. Connecting blocks 13 are installed on the outer walls of both sides of the conveyor belt 12. A slide groove 14 is opened inside the connecting block 13. A slider 15 is slidably installed inside the slide groove 14. A connecting rope 16 is installed on the outer wall of one end of the slider 15, and a counterweight block 17 is installed on the outer wall of one end of the connecting rope 16.

[0035] A displacement sensor 24 is provided on one side of the lower end of the inner wall of the sleeve 23. As is well known to those skilled in the art, the anti-deviation device of the present invention also needs to provide a displacement sensor 24 to enable it to work normally. As is well known to those skilled in the art, the provision of the displacement sensor 24 is commonplace and belongs to conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selection according to their needs or convenience.

[0036] The displacement sensor 24 does not contact the counterweight 17. The displacement sensor 24 detects the moving distance of the counterweight 17.

[0037] A clamping sleeve 21 is installed on both sides of the outer wall of the upper end of the support plate 2 , and a roller 22 is rotatably installed inside the clamping sleeve 21 , and the connecting rope 16 is located outside the roller 22 .

[0038] The connecting rope 16 moves inside the roller 22 to ensure smooth movement of the connecting rope 16 .

[0039] The size of the counterweight block 17 is smaller than the inner wall size of the sleeve 23 , and the counterweight block 17 is located inside the sleeve 23 .

[0040] Both sides of the conveyor belt 12 are designed to be inclined, and the conveyor belt 12 is in contact with the outer wall of the driving roller 11 .

[0041] The inner wall of the slide groove 14 is designed in a stepped shape, and the outer wall of the connecting block 13 is designed in a rectangular shape.

[0042] The conveyor belt 12 is driven to rotate by an external power structure, and the conveyor belt 12 is supported by the transmission roller 11. The slider 15 slides inside the slide groove 14 to ensure the relative position stability of the connecting rope 16 and the counterweight block 17, and prevent the counterweight block 17 from moving with the connecting block 13. When the conveyor belt 12 deviates, the gravity of the counterweight block 17 drives the slider 15 and the connecting rope 16 to follow the movement. The displacement sensor 24 can detect the deviation angle of the conveyor belt 12, helping the staff to effectively maintain the conveyor belt 12 in time and improve the maintenance efficiency of the conveyor belt 12.

[0043] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A belt conveyor anti-deviation mechanism, comprising a bottom plate (1), a support plate (2), a connecting block (13) and a sleeve (23), characterized in that: Support plates (2) are installed on both sides of the outer wall of the upper end of the base plate (1), and a sleeve (23) is installed on the outer wall of one side of the support plate (2). Transmission rollers (11) that are equidistant and parallel are rotatably installed on the outer wall of the upper end of the base plate (1), and a conveyor belt (12) is arranged on the outer wall of the transmission roller (11). Connecting blocks (13) are installed on the outer walls of both sides of the conveyor belt (12). A slide groove (14) is provided inside the connecting block (13), and a slider (15) is slidably installed inside the slide groove (14). A connecting rope (16) is installed on the outer wall of one end of the slider (15), and a counterweight (17) is installed on the outer wall of one end of the connecting rope (16). A displacement sensor (24) is arranged on one side of the lower end of the inner wall of the sleeve (23), and the displacement sensor (24) does not contact the counterweight (17).

2. The belt conveyor anti-deviation mechanism according to claim 1, characterized in that: Both sides of the outer wall of the upper end of the support plate (2) are installed with clamping sleeves (21), and a roller (22) is rotatably installed inside the clamping sleeve (21), and the connecting rope (16) is located outside the roller (22).

3. The belt conveyor anti-deviation mechanism according to claim 1, characterized in that: The size of the counterweight block (17) is smaller than the inner wall size of the sleeve (23), and the counterweight block (17) is located inside the sleeve (23).

4. The belt conveyor anti-deviation mechanism according to claim 1, characterized in that: Both sides of the conveyor belt (12) are designed to be inclined, and the conveyor belt (12) is in contact with the outer wall of the driving roller (11).

5. The belt conveyor anti-deviation mechanism according to claim 1, characterized in that: The inner wall of the slide groove (14) is designed in a stepped shape, and the outer wall of the connecting block (13) is designed in a rectangular shape.

Citation Information

Patent Citations

  • Anti-deviation structure for belt adjustment

    CN216548036U