Shaping device for winding polyester fabric

Abstract

The shaping device comprises a shaping box and a shaping mechanism, through openings are formed in the two end faces of the shaping box respectively, guide roller sets are arranged at the two ends of an inner cavity of the shaping box respectively, and a limiting roller set is arranged in the middle of the inner cavity of the shaping box. The top and the bottom of the top of the shaping box are both rotatably provided with tension rollers, and the two tension rollers are staggered with each other. According to the shaping device for winding the polyester fabric, the surface of the polyester fabric is brushed through rotation of the brush roller, dust and impurities on the surface of the polyester fabric are removed, negative pressure is generated in the dust collection disc, the dust and impurities can be removed, and the polyester fabric is ironed and shaped through the heating and shaping rollers after passing through the space between the two heating and shaping rollers; static electricity carried on the surface of the polyester fabric is eliminated through the static electricity eliminating rod, shaping processing is carried out on the polyester fabric before winding, and subsequent production processing of the polyester fabric is facilitated.

Description

Technical Field

[0001] The utility model relates to the technical field of shaping devices, in particular to a shaping device for winding polyester fabrics. Background Art

[0002] The polyester fabric winding process may utilize some specific equipment and technologies. For example, there is a winding device that utilizes a buffer roller, a spring, and two auxiliary rollers. When the winding roller is continuously wound and becomes thicker, it squeezes the buffer roller, causing the buffer roller to drop. In this way, the polyester fabric can be wound horizontally when passing between the two auxiliary rollers, thereby avoiding damage to the polyester fabric and improving the winding quality of the winding device.

[0003] During the production and processing of polyester fabric, a winding device is needed to wind the polyester fabric to facilitate subsequent production and processing. However, in the prior art, there is no device for shaping the polyester fabric when winding the polyester fabric. The polyester fabric is not properly shaped during the winding process and is prone to twisting or forming irregular curls, which can easily lead to inaccurate subsequent cutting and difficult sewing operations. Utility Model Content

[0004] In view of the deficiencies of the prior art, the utility model provides a shaping device for winding polyester fabric, which solves the problem in the prior art that when the polyester fabric is wound, there is no device for shaping the polyester fabric, which easily causes the fabric to twist or form irregular curls.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a shaping device for winding polyester fabric, comprising a shaping box and a shaping mechanism, both end surfaces of the shaping box are provided with through openings, both ends of the inner cavity of the shaping box are provided with guide roller groups, the middle of the inner cavity of the shaping box is provided with a limit roller group, the top and bottom of the top of the shaping box are rotatably provided with tension rollers, the two tension rollers are staggered with each other, and are located between the guide roller group and the limit roller group at one end;

[0006] The shaping mechanism includes two brush rollers, two dust suction discs, two heating shaping rollers and two static elimination rods which are opposite to each other up and down. The two brush rollers, two dust suction discs, two heating shaping rollers and two static elimination rods are all arranged in the inner cavity of the shaping box and are arranged in sequence between the limiting roller group and the guide roller group at the other end.

[0007] Furthermore, a mounting plate is fixedly connected to the top of the shaping box, and a plurality of bolts are provided on the mounting plate.

[0008] Furthermore, a maintenance cover is detachably provided on the surface of the shaping box by means of a plurality of screws, and an observation window is provided on the surface of the maintenance cover.

[0009] Furthermore, a containing box is fixedly connected to the surface of the shaping box, one end of each of the two brush rollers can rotatably extend to the inner cavity of the containing box, one end of the surface of one of the brush rollers is fixedly connected to a driving gear, and one end of the other brush roller is fixedly connected to a driven gear meshing with the driving gear, and a motor is fixedly connected to the inner cavity of the containing box, and the output shaft of the motor is fixedly connected to one end of one of the brush rollers.

[0010] Furthermore, a plurality of heat dissipation openings are provided on the surface of the containing box, and the plurality of heat dissipation openings are evenly spaced and arranged along the surface of the containing box.

[0011] Furthermore, a connecting pipe is connected to the surface of the dust collecting disc, and the other end of the connecting pipe extends to the outside of the shaping box and is provided with a flange.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] (1) The shaping device for winding polyester fabric passes through the inner cavity of the shaping box during the winding process of the polyester fabric. Two tension rollers provide tension for the polyester fabric during transportation, unfold the wrinkles on the polyester fabric, and then the brush roller rotates to brush the surface of the polyester fabric to remove dust and impurities on the surface of the polyester fabric. The dust and impurities can be removed by generating negative pressure inside the dust suction disk. After passing between two heated shaping rollers, the heated shaping rollers iron and shape the polyester fabric. The static electricity carried on the surface of the polyester fabric is eliminated by the static elimination rod. The polyester fabric is shaped before winding, which is beneficial to the subsequent production and processing of the polyester fabric and improves the quality of the finished product of the polyester fabric.

[0014] (2) The polyester fabric winding shaping device can remove the inspection cover by removing a plurality of screws, thereby facilitating the inspection and maintenance of the inner cavity of the shaping box. In addition, by providing two guide roller groups and a limit roller group, the polyester fabric can be guided and limited when being transported in the inner cavity of the shaping box, thereby making the shaping process of the polyester fabric more stable, thereby improving the shaping quality of the polyester fabric. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a front structural schematic diagram of the utility model;

[0016] Figure 2 It is a front cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 It is a schematic diagram of the back structure of the utility model;

[0018] Figure 4It is a structural schematic diagram of the driven gear and the driving gear in the utility model.

[0019] In the figure: 1. shaping box; 2. through port; 3. guide roller group; 4. tension roller; 5. brush roller; 6. dust suction plate; 7. heating shaping roller; 8. static elimination rod; 9. limit roller group; 10. inspection cover; 11. observation window; 12. screw; 13. mounting plate; 14. bolt; 15. containing box; 16. heat dissipation port; 17. connecting pipe; 18. flange; 19. motor; 20. driving gear; 21. driven gear. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution: a shaping device for winding polyester fabric, comprising a shaping box 1 and a shaping mechanism, both end surfaces of the shaping box 1 are provided with through openings 2, both ends of the inner cavity of the shaping box 1 are provided with guide roller groups 3, the middle of the inner cavity of the shaping box 1 is provided with a limit roller group 9, the top and bottom of the top of the shaping box 1 are rotatably provided with tension rollers 4, the two tension rollers 4 are staggered with each other, and are located between the guide roller group 3 and the limit roller group 9 at one end.

[0022] The shaping mechanism includes two brush rollers 5, two dust suction discs 6, two heating shaping rollers 7 and two static elimination rods 8 which are opposite to each other in the upper and lower directions. The two brush rollers 5, two dust suction discs 6, two heating shaping rollers 7 and two static elimination rods 8 are all arranged in the inner cavity of the shaping box 1 and are arranged in sequence between the limiting roller group 9 and the guide roller group 3 at the other end.

[0023] The two guide roller groups 3 and the limiting roller group 9 can guide and limit the polyester fabric when it is transported in the inner cavity of the shaping box 1, so that the shaping process of the polyester fabric is more stable, thereby improving the shaping quality of the polyester fabric.

[0024] During the winding process of the polyester fabric, the two tension rollers 4 provide tension for the polyester fabric during transportation through the inner cavity of the shaping box 1 to unfold the wrinkles on the polyester fabric, and then the brush roller 5 rotates to brush the surface of the polyester fabric to remove dust and impurities on the surface of the polyester fabric.

[0025] After the dust suction disc 6 is connected to the external dust removal equipment, negative pressure is generated inside to remove dust and impurities. After passing through two heated shaping rollers 7, the heated shaping rollers 7 iron and shape the polyester fabric. The static electricity carried on the surface of the polyester fabric is eliminated by the static electricity eliminating rod 8. The polyester fabric is shaped before being rolled up, which is beneficial to the subsequent production and processing of the polyester fabric and improves the quality of the finished product of the polyester fabric.

[0026] A mounting plate 13 is fixedly connected to the top of the shaping box 1 , and a plurality of bolts 14 are arranged on the mounting plate 13 .

[0027] An inspection cover 10 is detachably provided on the surface of the shaping box 1 by means of a plurality of screws 12 , and an observation window 11 is provided on the surface of the inspection cover 10 .

[0028] After removing the plurality of screws 12 , the inspection cover 10 can be removed, so as to facilitate inspection and maintenance of the inner cavity of the shaping box 1 .

[0029] A containing box 15 is fixedly connected to the surface of the shaping box 1, one end of each of the two brush rollers 5 can rotatably extend to the inner cavity of the containing box 15, one end of the surface of one brush roller 5 is fixedly connected to a driving gear 20, one end of the other brush roller 5 is fixedly connected to a driven gear 21 meshing with the driving gear 20, and a motor 19 is fixedly connected to the inner cavity of the containing box 15, and the output shaft of the motor 19 is fixedly connected to one end of one brush roller 5.

[0030] After the motor 19 starts working, it drives one brush roller 5 to rotate, and through the transmission of the driving gear 20 and the driven gear 21, it can drive the two brush rollers 5 to rotate together.

[0031] A plurality of heat dissipation openings 16 are formed on the surface of the receiving box 15 , and the plurality of heat dissipation openings 16 are evenly spaced and arranged along the surface of the receiving box 15 .

[0032] The surface of the dust collecting disc 6 is connected with a connecting pipe 17 , and the other end of the connecting pipe 17 extends to the outside of the shaping box 1 and is provided with a flange 18 .

[0033] During operation, when the polyester fabric is being rolled up, it passes through the inner cavity of the shaping box 1. The two guide roller groups 3 and the limit roller group 9 can guide and limit the polyester fabric when it is being transported in the inner cavity of the shaping box 1. The two tension rollers 4 provide tension for the polyester fabric during transportation to unfold the wrinkles on the polyester fabric. The brush roller 5 is then rotated to brush the surface of the polyester fabric to remove dust and impurities on the surface of the polyester fabric. After the dust suction disc 6 is connected to the external dust removal equipment, negative pressure is generated inside to remove dust and impurities. After passing between the two heated shaping rollers 7, the heated shaping rollers 7 iron and shape the polyester fabric. The static electricity carried on the surface of the polyester fabric is eliminated by the static elimination rod 8, and the polyester fabric is shaped before being rolled up.

[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0035] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A shaping device for winding polyester fabric, comprising a shaping box (1) and a shaping mechanism, characterized in that: Both end surfaces of the shaping box (1) are provided with openings (2), both ends of the inner cavity of the shaping box (1) are provided with guide roller groups (3), the middle of the inner cavity of the shaping box (1) is provided with a limit roller group (9), and the top and bottom of the top of the shaping box (1) are rotatably provided with tension rollers (4), and the two tension rollers (4) are staggered with each other and are located between the guide roller group (3) and the limit roller group (9) at one end; The shaping mechanism comprises two brush rollers (5) facing each other in an upper and lower direction, two dust suction discs (6), two heating shaping rollers (7) and two static elimination rods (8); the two brush rollers (5), the two dust suction discs (6), the two heating shaping rollers (7) and the two static elimination rods (8) are all arranged in the inner cavity of the shaping box (1), and are arranged in sequence between the limiting roller group (9) and the guide roller group (3) at the other end.

2. A polyester fabric winding shaping device according to claim 1, characterized in that: A mounting plate (13) is fixedly connected to the top of the shaping box (1), and a plurality of bolts (14) are arranged on the mounting plate (13).

3. A polyester fabric winding shaping device according to claim 1, characterized in that: The surface of the shaping box (1) is provided with an inspection cover (10) which can be detachably mounted by means of a plurality of screws (12), and the surface of the inspection cover (10) is provided with an observation window (11).

4. A polyester fabric winding shaping device according to claim 1, characterized in that: The surface of the shaping box (1) is fixedly connected to a containing box (15); one end of each of the two brush rollers (5) can rotatably extend into the inner cavity of the containing box (15); one end of the surface of one of the brush rollers (5) is fixedly connected to a driving gear (20); one end of the surface of the other brush roller (5) is fixedly connected to a driven gear (21) meshing with the driving gear (20); the inner cavity of the containing box (15) is fixedly connected to a motor (19); and the output shaft of the motor (19) is fixedly connected to one end of one of the brush rollers (5).

5. A polyester fabric winding shaping device according to claim 4, characterized in that: A plurality of heat dissipation openings (16) are provided on the surface of the containing box (15), and the plurality of heat dissipation openings (16) are evenly spaced and arranged along the surface of the containing box (15).

6. A polyester fabric winding shaping device according to claim 1, characterized in that: The surface of the dust collecting disc (6) is connected to a connecting pipe (17), the other end of the connecting pipe (17) extends to the outside of the shaping box (1) and is provided with a flange (18).

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