Capacitor conveying buffer device
By designing a capacitor conveying buffer device, using the combination of tensioning wheels and elastic scraping, the problem of braiding between welding inspection and coating process equipment is solved, ensuring stable transfer of braiding, and detecting and eliminating capacitors with poor welding adhesion, improving Production efficiency and product quality.
Patent Information
- Application Number
- CN202421241308.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-05-31
AI Technical Summary
In capacitor production, the braiding between the welding inspection process and the coating process equipment is prone to slack due to speed differences, which affects the conveying efficiency of the braiding, and capacitors with poor welding adhesion are difficult to detect and remove in a timely manner.
A capacitor conveying buffer device is designed, including a frame, counterweight frame, tensioner and elastic scraper. By combining tensioner and elastic scraper, the braid length is adjusted to ensure the braid tension and detect welding adhesion. Remove capacitors with poor adhesion.
Effectively prevent the slack caused by equipment speed differences, ensure the stable transfer of the slack, and through the detection function of elastic scraping, the accuracy of welding adhesion detection and product removal is improved, and capacitors with poor adhesion are avoided. Next step.
Smart Images

Figure CN222348321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of capacitor production equipment, in particular to a capacitor conveying buffer device. Background Art
[0002] The capacitor includes a chip and pins soldered on the chip.
[0003] In the production of capacitors, the capacitors are generally processed by inserting the pins into the braid for conveying. Usually, after the pins of the capacitor chip are welded, the welding effect needs to be inspected. After the welding inspection, the next step of coating process is required to apply epoxy resin.
[0004] In order to speed up production efficiency, capacitors are currently produced continuously on the production line. After completing the welding inspection process, the capacitors plugged into the tape are directly transported to the coating process for processing.
[0005] However, the distance between the welding inspection process and the painting process equipment on the production line is fixed, but the capacitors in the welding inspection process need to pause during inspection, while the painting process does not need to pause during painting, which can easily cause the tape between the welding inspection process and the painting process equipment to loosen and affect the transfer of the tape. Utility Model Content
[0006] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a capacitor conveying buffer device, which can tighten the braid between the welding inspection process and the coating process equipment to ensure that the transfer of the braid is not affected.
[0007] According to the first aspect of the utility model, a capacitor conveying buffer device comprises: a frame, on which a first material wheel and a second material wheel are rotatably arranged; a counterweight frame, which is slidably arranged on the frame up and down, is located below the first material wheel and the second material wheel, and is rotatably arranged with a tensioning wheel, the first material wheel, the tensioning wheel and the second material wheel support the movement of the tape in turn, and the first material wheel, the tensioning wheel and the second material wheel cooperate to tension the tape; a first elastic scraper, which is arranged on the frame and is used to scrape the capacitor chip passing through the second material wheel.
[0008] A capacitor conveying buffer device according to an embodiment of the utility model has at least the following beneficial effects:
[0009] 1. The utility model provides a frame and a counterweight frame, wherein a first material wheel and a second material wheel are rotatably arranged on the frame, and the counterweight frame is slidably arranged on the frame up and down, and the counterweight frame is located below the first material wheel and the second material wheel, and the counterweight frame is rotatably arranged with a tensioning wheel, and the first material wheel, the tensioning wheel and the second material wheel support the movement of the belt in turn, and the first material wheel, the tensioning wheel and the second material wheel cooperate to tension the belt. It can be understood that the belt passes through the first material wheel, the tensioning wheel and the second material wheel in turn, and the counterweight frame can drive the tensioning wheel to pull the tensioned belt downward, so that the counterweight frame can adjust its height according to the length of the belt between the first material wheel and the second material wheel, thereby ensuring that the belt between the first material wheel and the second material wheel is tensioned, and then, the belt between the welding inspection process and the coating process equipment is tensioned, to ensure that the transfer of the belt is not affected by the difference in conveying speed of the belt by the welding inspection process and the coating process equipment.
[0010] 2. The utility model arranges a first elastic scraper on the frame, and the first elastic scraper is used to scrape the chip of the capacitor passing through the second material wheel. It can be understood that the first elastic scraper scrapes the chip of the capacitor passing through the second material wheel, so that the first elastic scraper can detect the welding adhesion strength of the chip and the pin. When the adhesion between the chip and the pin is poor, the first elastic scraper can scrape the chip off, so that the capacitor with poor adhesion can be detected and found, avoiding the capacitor with poor adhesion from entering the next process. When the adhesion between the chip and the pin is sufficient, when the first elastic scraper scrapes the chip, the chip can squeeze and deform the first elastic scraper to accommodate the capacitor to pass, and the welding of the chip and the pin after the first elastic scraper will not fall off, thereby facilitating the removal of capacitors with poor adhesion between the chip and the pin, and realizing the function of the conveying buffer device to remove products with poor welding or false welding.
[0011] According to some embodiments of the utility model, the frame is also rotatably provided with a third material wheel, the third material wheel is located between the first material wheel and the second material wheel, at least one third material wheel is provided, the number of the tensioning wheels is one more than the number of the third material wheels, and the braid between the first material wheel and the second material wheel passes alternately on the tensioning wheel and the third material wheel.
[0012] According to some embodiments of the utility model, a discharging wheel is rotatably provided on the frame, the discharging wheel is located below the second material wheel, and the discharging wheel is used to support the discharging of the braid from the second material wheel.
[0013] According to some embodiments of the utility model, a second elastic scraper is further provided on the frame, and the second elastic scraper is used to scrape the chip of the capacitor passing through the discharging wheel. The second elastic scraper is used to scrape one side of the chip, and the first elastic scraper is used to scrape the other side of the chip.
[0014] According to some embodiments of the utility model, a third elastic scraper is further provided on the frame, and the third elastic scraper is located at the discharge end of the discharge wheel. The third elastic scraper has two elastic scraper heads, and the two elastic scraper heads are respectively used to scrape the two sides of the chip.
[0015] According to some embodiments of the utility model, a dust brush assembly is provided on the frame, and the dust brush assembly is located between the second material wheel and the discharging wheel, and the dust brush assembly is used to brush away dust on the braid and the capacitor.
[0016] According to some embodiments of the utility model, the dust brush assembly includes two mounting plates and two groups of brushes respectively arranged on the two mounting plates, the braid is allowed to pass between the two groups of brushes, and the two groups of brushes respectively sweep the dust on both sides of the braid and the capacitor.
[0017] According to some embodiments of the utility model, the outer circumferential surface of the second material wheel is provided with a plurality of first positioning pins arranged equidistantly along the circumference of the second material wheel, the outer circumferential surface of the discharging wheel is provided with a plurality of second positioning pins arranged equidistantly along the circumference of the discharging wheel, and the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid, the first positioning pins cooperate with the positioning holes on the braid to prevent slipping, and the second positioning pins cooperate with the positioning holes on the braid to prevent slipping.
[0018] According to some embodiments of the utility model, the outer circumferential surface of the second material wheel is provided with a plurality of first positioning pins arranged equidistantly along the circumference of the second material wheel, the outer circumferential surface of the first material wheel is provided with a plurality of third positioning pins arranged equidistantly along the circumference of the first material wheel, and the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid, the first positioning pins cooperate with the positioning holes on the braid to prevent slipping, and the third positioning pins cooperate with the positioning holes on the braid to prevent slipping.
[0019] According to some embodiments of the utility model, the frame is provided with two vertical rods, the counterweight frame is provided with two guide holes for accommodating the sliding of the vertical rods, and the vertical rods and the guide holes cooperate for guidance.
[0020] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0022] Figure 1 This is a structural schematic diagram of a capacitor conveying buffer device according to an embodiment of the utility model;
[0023] Figure 2 for Figure 1 An enlarged view of point A is shown;
[0024] Figure 3 for Figure 1 An enlarged view of point B is shown;
[0025] Figure 4 for Figure 1 An enlarged view of point C is shown.
[0026] Figure markings: 100-frame, 110-first material wheel, 120-second material wheel, 130-counterweight frame, 140-tensioning wheel, 150-first elastic scraper, 160-third material wheel, 170-discharging wheel, 180-second elastic scraper, 190-third elastic scraper, 200-elastic scraper head, 210-dust brush assembly, 220-mounting plate, 230-brush, 240-first positioning pin, 250-second positioning pin, 260-third positioning pin, 270-vertical rod. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] In the description of the present invention, it should be understood that descriptions involving orientation, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] A capacitor conveying buffer device according to an embodiment of the utility model is described below in conjunction with the accompanying drawings.
[0032] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A capacitor conveying buffer device according to an embodiment of the utility model includes a frame 100 and a counterweight frame 130 .
[0033] Regarding the frame 100 , a first material wheel 110 and a second material wheel 120 are rotatably disposed on the frame 100 .
[0034] The counterweight frame 130 is slidably arranged on the frame 100 up and down, and is located below the first material wheel 110 and the second material wheel 120. The counterweight frame 130 is rotatably provided with a tensioning wheel 140, and the first material wheel 110, the tensioning wheel 140 and the second material wheel 120 support the movement of the braid in turn, and the first material wheel 110, the tensioning wheel 140 and the second material wheel 120 cooperate to tension the braid.
[0035] It can be understood that the braid passes through the first material wheel 110, the tensioning wheel 140 and the second material wheel 120 in sequence, and the counterweight frame 130 can drive the tensioning wheel 140 to pull the tensioned braid downward, so that the counterweight frame 130 can adjust its height according to the length of the braid between the first material wheel 110 and the second material wheel 120, thereby ensuring that the braid between the first material wheel 110 and the second material wheel 120 is tensioned, and then, the braid between the welding inspection process and the painting process equipment is tensioned, ensuring that the transfer of the braid is not affected by the difference in the conveying speed of the braid between the welding inspection process and the painting process equipment.
[0036] In some specific embodiments, two vertical rods 270 are provided on the frame 100, and two guide holes for accommodating the sliding of the vertical rods 270 are provided on the counterweight frame 130. The vertical rods 270 and the guide holes cooperate for guidance, so that the Shudie counterweight frame 130 can be raised and lowered on the frame 100 more smoothly.
[0037] In some specific embodiments, the frame 100 is also rotatably provided with a third material wheel 160, and the third material wheel 160 is located between the first material wheel 110 and the second material wheel 120. At least one third material wheel 160 is provided, and the number of tensioning wheels 140 is one more than the number of third material wheels 160. The tape between the first material wheel 110 and the second material wheel 120 passes alternately on the tensioning wheel 140 and the third material wheel 160, thereby extending the length of the tape between the first material wheel 110 and the second material wheel 120.
[0038] Furthermore, two third material wheels 160 are provided, and three tension wheels 140 are provided, and the braid passes alternately over the tension wheels 140 and the third material wheels 160 , so that the braid between the first material wheel 110 and the second material wheel 120 has enough length for buffering.
[0039] In some specific embodiments, a discharging wheel 170 is rotatably provided on the frame 100, and the discharging wheel 170 is located below the second material wheel 120. The discharging wheel 170 is used to support the discharging of the braid from the second material wheel 120, thereby reducing the height of the braid when it is output on the frame 100, so that the height of the braid output can match the height of the next process equipment.
[0040] In some specific embodiments, a first elastic scraper 150 is further provided on the frame 100 , and the first elastic scraper 150 is used to scrape the capacitor chips passing through the second material wheel 120 .
[0041] It can be understood that the first elastic scraper 150 scrapes the chip of the capacitor passing through the second material wheel 120, so that the first elastic scraper 150 can detect the welding adhesion strength of the chip and the pin. When the adhesion between the chip and the pin is poor, the first elastic scraper 150 can scrape the chip off, so that the capacitor with poor adhesion can be detected and found, thereby preventing the capacitor with poor adhesion from entering the next process. When the adhesion between the chip and the pin is sufficient, when the first elastic scraper 150 scrapes the chip, the chip can squeeze and deform the first elastic scraper 150 to accommodate the capacitor to pass through, and the welding of the chip and the pin after passing through the first elastic scraper 150 will not fall off, thereby facilitating the removal of capacitors with poor adhesion between the chip and the pin, thereby realizing the function of the conveying buffer device to remove products with poor welding or false welding.
[0042] In some specific embodiments, a second elastic scraper 180 is further provided on the frame 100, and the second elastic scraper 180 is used to scrape the chip of the capacitor passing through the discharge wheel 170. The second elastic scraper 180 is used to scrape one side of the chip, and the first elastic scraper 150 is used to scrape the other side of the chip. Thus, the first elastic scraper 150 and the second elastic scraper 180 can scrape the chip from both sides of the chip respectively to detect the adhesion between the chip and the pin, thereby further optimizing the function of the conveying buffer device to eliminate poor welding or false welding of products.
[0043] In some specific embodiments, a third elastic scraper 190 is also provided on the frame 100. The third elastic scraper 190 is located at the discharge end of the discharge wheel 170. The third elastic scraper 190 has two elastic scraper heads 200. The two elastic scraper heads 200 are respectively used to scrape the two sides of the chip, so that the third elastic scraper 190 can scrape both sides of the chip at the same time to detect the adhesion between the chip and the pin, thereby further optimizing the function of the conveying buffer device to eliminate poor welding or false welding of products.
[0044] In some specific embodiments, a dust brush assembly 210 is provided on the frame 100, and the dust brush assembly 210 is located between the second material wheel 120 and the discharge wheel 170. The dust brush assembly 210 is used to brush off the dust on the braid and the capacitor, thereby preventing the dust on the capacitor from being carried by the capacitor to the next coating process of epoxy resin and affecting the coating effect.
[0045] Specifically, the dust brush assembly 210 includes two mounting plates 220 and two groups of brushes 230 respectively arranged on the two mounting plates 220. The braid is accommodated to pass between the two groups of brushes 230. The two groups of brushes 230 respectively brush the dust on both sides of the braid and the capacitor, so that the dust brush assembly 210 can brush and remove dust on both sides of the braid and the capacitor at the same time, thereby improving the dust removal effect of the dust brush assembly 210 on the capacitor and the braid.
[0046] In some specific embodiments, the outer circumferential surface of the second material wheel 120 is provided with a plurality of first positioning pins 240 arranged equidistantly along the circumference of the second material wheel 120, the outer circumferential surface of the discharge wheel 170 is provided with a plurality of second positioning pins 250 arranged equidistantly along the circumference of the discharge wheel 170, and the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid. The first positioning pins 240 cooperate with the positioning holes on the braid to prevent slipping, and the second positioning pins 250 cooperate with the positioning holes on the braid to prevent slipping, thereby preventing the braid from slipping on the second material wheel 120 and the discharge wheel 170, and further, making the second material wheel 120 and the discharge wheel 170 support the braid more stably.
[0047] In some specific embodiments, the outer circumferential surface of the second material wheel 120 is provided with a plurality of first positioning pins 240 arranged equidistantly along the circumference of the second material wheel 120, the outer circumferential surface of the first material wheel 110 is provided with a plurality of third positioning pins 260 arranged equidistantly along the circumference of the first material wheel 110, and the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid. The first positioning pins 240 cooperate with the positioning holes on the braid to prevent slipping, and the third positioning pins 260 cooperate with the positioning holes on the braid to prevent slipping, thereby preventing the braid between the first material wheel 110 and the second material wheel 120 from slipping on the first material wheel 110 and the second material wheel 120 when the counterweight frame 130 pulls downward and falls, thereby making the first material wheel 110 and the second material wheel 120 support the braid more stably.
[0048] In some specific embodiments, the braid on the capacitor conveying buffer device is pulled and moved by equipment in the coating process.
[0049] In other embodiments, a first motor may be provided on the frame 100, and the first motor is used to drive the discharging wheel 170 to rotate, so that the discharging wheel 170 can drive the braid to move.
[0050] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0051] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. A capacitor transport buffer device, characterized in that: include: A frame (100), wherein a first material wheel (110) and a second material wheel (120) are rotatably arranged on the frame (100); A counterweight frame (130) is slidably arranged on the frame (100) up and down, and is located below the first material wheel (110) and the second material wheel (120). A tensioning wheel (140) is rotatably arranged thereon. The first material wheel (110), the tensioning wheel (140) and the second material wheel (120) support the movement of the braid in sequence. The first material wheel (110), the tensioning wheel (140) and the second material wheel (120) cooperate to tension the braid. A first elastic scraper (150) is arranged on the frame (100) and is used to scrape the capacitor chips passing through the second material wheel (120).
2. A capacitor transport buffer device according to claim 1, characterized in that: The frame (100) is also rotatably provided with a third material wheel (160), the third material wheel (160) being located between the first material wheel (110) and the second material wheel (120), at least one third material wheel (160) is provided, the number of the tensioning wheels (140) is one more than the number of the third material wheels (160), and the braid between the first material wheel (110) and the second material wheel (120) passes alternately on the tensioning wheel (140) and the third material wheel (160).
3. A capacitor transport buffer device according to claim 1, characterized in that: A discharging wheel (170) is also rotatably arranged on the frame (100), and the discharging wheel (170) is located below the second material wheel (120). The discharging wheel (170) is used to support the discharging of the braided tape from the second material wheel (120).
4. A capacitor transport buffer device according to claim 3, characterized in that: The frame (100) is also provided with a second elastic scraper (180), and the second elastic scraper (180) is used to scrape the capacitor chip passing through the discharge wheel (170). The second elastic scraper (180) is used to scrape one side of the chip, and the first elastic scraper (150) is used to scrape the other side of the chip.
5. A capacitor transport buffer device according to claim 4, characterized in that: The frame (100) is also provided with a third elastic scraper (190), the third elastic scraper (190) is located at the discharge end of the discharge wheel (170), and the third elastic scraper (190) has two elastic scraper heads (200), and the two elastic scraper heads (200) are respectively used to scrape the two sides of the chip.
6. A capacitor transport buffer device according to claim 3, characterized in that: The frame (100) is provided with a dust brush assembly (210), the dust brush assembly (210) is located between the second material wheel (120) and the discharge wheel (170), and the dust brush assembly (210) is used to brush away dust on the braid and the capacitor.
7. A capacitor transport buffer device according to claim 6, characterized in that: The dust brush assembly (210) comprises two mounting plates (220) and two groups of brushes (230) respectively arranged on the two mounting plates (220); a braided tape is allowed to pass between the two groups of brushes (230); and the two groups of brushes (230) respectively sweep dust off the braided tape and the two surfaces of the capacitor.
8. A capacitor transport buffer device according to claim 3, characterized in that: The outer circumferential surface of the second material wheel (120) is provided with a plurality of first positioning pins (240) arranged equidistantly along the circumference of the second material wheel (120), the outer circumferential surface of the discharge wheel (170) is provided with a plurality of second positioning pins (250) arranged equidistantly along the circumference of the discharge wheel (170), the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid, the first positioning pins (240) cooperate with the positioning holes on the braid to prevent slipping, and the second positioning pins (250) cooperate with the positioning holes on the braid to prevent slipping.
9. A capacitor transport buffer device according to claim 1, characterized in that: The outer circumferential surface of the second material wheel (120) is provided with a plurality of first positioning pins (240) arranged equidistantly along the circumference of the second material wheel (120), the outer circumferential surface of the first material wheel (110) is provided with a plurality of third positioning pins (260) arranged equidistantly along the circumference of the first material wheel (110), and the braid is provided with a plurality of positioning holes arranged equidistantly along the length direction of the braid, the first positioning pins (240) cooperate with the positioning holes on the braid to prevent slipping, and the third positioning pins (260) cooperate with the positioning holes on the braid to prevent slipping.
10. A capacitor transport buffer device according to claim 1, characterized in that: The frame (100) is provided with two vertical rods (270), and the counterweight frame (130) is provided with two guide holes for accommodating the vertical rods (270) to slide, and the vertical rods (270) and the guide holes cooperate for guidance.