Vacuum matrix sucker device

By using photoelectric sensors and solenoid valves to control the vacuum matrix suction cup device, combined with a vacuum box and vacuum generating components, the problems of resource waste and insufficient adsorption force of existing vacuum suction cups are solved, achieving efficient workpiece adsorption control and enhanced adsorption force.

CN222348465UActive Publication Date: 2025-01-14安徽莱威科智能装备制造有限公司
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Patent Information

Application Number
CN202420902519.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-01-14
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing vacuum suction cup devices require continuous operation of compressed gas to create a vacuum each time a workpiece is suctioned, resulting in wasted resources and insufficient suction force.

Method used

The device employs a vacuum matrix suction cup system, which uses photoelectric sensors to control the opening and closing of solenoid valves. Combined with a vacuum box and vacuum generating components, it enables the transfer of a vacuum environment within an independent cavity. The adsorption components include a vacuum logic valve and an adsorption plate, which reduces gas waste and enhances adsorption force.

Benefits of technology

It enables automatic control of the solenoid valve opening and closing based on the workpiece distance, reducing compressed gas waste and improving adsorption force and adsorption efficiency.

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Abstract

The utility model relates to the technical field of vacuum chuck equipment, in particular to a vacuum matrix chuck device. According to the technical scheme, the device comprises a vacuum box, a vacuum generation assembly and an electromagnetic valve, a plurality of connecting holes are evenly formed in the bottom wall of the vacuum box at equal intervals, adsorption assemblies are installed on the bottom sides of the connecting holes in a threaded mode, a partition plate is connected to the interior of the vacuum box in a clamped mode, and a plurality of cavities are evenly formed in the partition plate and the interior of the vacuum box at equal intervals; and circulating holes are formed in the sides, close to the cavities, of the partition plates, a sealing groove is formed in the top of the vacuum box, a sealing rubber ring is fixedly installed in the sealing groove, and a top cover is installed at the top of the vacuum box through fastening screws. According to the utility model, the opening and closing of the electromagnetic valve can be automatically controlled according to the distance between the suction disc and an object, the waste of compressed gas is avoided, and each suction assembly is provided with an independent cavity, so that the vacuum environment is more gathered, and the suction force of the suction disc is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum sucker equipment, in particular to a vacuum matrix sucker device. Background Art

[0002] Vacuum suction cup, also known as vacuum lifter, is generally a pneumatic component with a sealing lip. It forms a temporary sealed space after contacting the object to be sucked, and works by extracting or thinning the air in the sealed space to create a pressure difference between inside and outside.

[0003] In the prior art, the patent number is: CN220706208U provides a vacuum suction cup device, including a suction cup device body, the suction cup device body includes a fixed seat, a fixed column is welded on the top of the fixed seat, a limit plate is fixed on the fixed column, a threaded seat is movably installed on the fixed seat, the threaded seat is installed on the fixed seat through a bearing, a threaded column is rotatably installed inside the threaded seat, a suction cup is movably installed at the bottom of the fixed seat, and the top of the suction cup is installed on the threaded column through a bearing. When using this vacuum suction cup device, the limit suction cup can be preferentially contacted with the adsorption point. The limit suction cup itself is relatively soft, which is convenient for adsorption at the adsorption point. The limit suction cup can provide a friction point for the suction cup at a later time to avoid sliding caused by the smoothness of the suction cup and the adsorption position.

[0004] Although the above-mentioned vacuum suction cup device can achieve the effects of adsorption and quick disassembly through the settings of limit suction cups and threaded seats, it still has the following shortcomings in actual applications: the vacuum suction cup has adsorption force through the vacuum generated by compressed gas and vacuum generator, and there is a certain interval time between each adsorption of the workpiece, but it is extremely wasteful to keep the compressed air open to create a vacuum environment. Utility Model Content

[0005] The purpose of the utility model is to propose a vacuum matrix suction cup device in view of the problems existing in the background technology.

[0006] To achieve this purpose, the utility model adopts the following technical scheme: a vacuum matrix suction cup device, including a vacuum box, a vacuum generating assembly and a solenoid valve, the bottom wall of the vacuum box is evenly and evenly provided with a plurality of connecting holes, the bottom sides of the connecting holes are threadedly installed with adsorption assemblies, the interior of the vacuum box is snap-connected with a partition plate, and the partition plate and the interior of the vacuum box form a plurality of cavities evenly and evenly spaced, and each cavity corresponds to a connecting hole, and a flow hole is provided on one side of the partition plate close to the cavity, a sealing groove is provided on the top of the vacuum box, a sealing rubber ring is fixedly installed in the sealing groove, a top cover is installed on the top of the vacuum box by fastening screws, and the bottom of the top cover abuts against the top of the partition plate, a vacuum connecting pipe is fixedly inserted on the side wall of the vacuum box, the vacuum box is connected to the vacuum generating assembly through the vacuum connecting pipe, a gas connecting pipe is fixedly inserted on the top of the solenoid valve, the solenoid valve is connected to the vacuum generating assembly through the gas connecting pipe, a photoelectric sensor is fixedly installed on the front of the vacuum box, and the photoelectric sensor is electrically connected to the solenoid valve.

[0007] Preferably, the adsorption assembly comprises a vacuum logic valve threadedly mounted in the connecting hole, and an internal movable sleeve of the vacuum logic valve is provided with a sealing gasket.

[0008] Preferably, an adsorption disk is provided on the external bottom fixed sleeve of the vacuum logic valve.

[0009] Preferably, an air intake pipe is fixedly connected to the bottom of the solenoid valve.

[0010] Preferably, the vacuum generating assembly comprises a vacuum generator body, a connector 1 is fixedly plugged into the right side wall of the vacuum generator body, and the connector 1 is connected to the gas connecting pipe.

[0011] Preferably, a second connector is fixedly plugged into the bottom of the vacuum generator body, and the second connector is connected to the vacuum connecting pipe.

[0012] Preferably, a muffler is fixedly connected to the left side wall of the vacuum generator body.

[0013] The beneficial effects of the utility model are as follows: when the compressed gas reaches the solenoid valve through the air intake pipe, the solenoid valve coil is not electrically attracted, and the gas is not conductive. When it is necessary to absorb an object, the photoelectric sensor will approach the object, and then send out a connection signal, so that the solenoid valve coil is electrically attracted, and the compressed gas enters the vacuum generating component through the gas connecting pipe. The vacuum generating component generates a vacuum environment and then enters the vacuum box through the vacuum connecting pipe. Through multiple flow holes, the cavity between the partition plate and the vacuum box is made into a vacuum environment, and then the vacuum environment is transmitted to the adsorption plate through the vacuum logic valve to adsorb the workpiece. Through these settings, the device can not only automatically control the opening and closing of the solenoid valve according to the distance between the device and the object to avoid the waste of compressed gas, but also each adsorption component can have an independent cavity, so that the vacuum environment is more concentrated, thereby increasing the adsorption force of the adsorption plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view schematic diagram of the overall structure of a vacuum matrix suction cup device embodiment of the utility model in an assembled state;

[0015] Figure 2 It is a front view schematic diagram of the overall structure of a vacuum matrix suction cup device embodiment of the utility model in a disassembled state;

[0016] Figure 3 It is a front cutaway schematic diagram of the overall structure of an adsorption assembly in an embodiment of a vacuum matrix suction cup device of the utility model;

[0017] Figure 4 It is a front cutaway schematic diagram of the overall structure of a vacuum generating assembly in an embodiment of a vacuum matrix suction cup device of the utility model.

[0018] Figure numerals: 1. Vacuum box; 11. Connecting hole; 12. Sealing groove; 13. Sealing rubber ring; 14. Partition plate; 15. Flow hole; 16. Top cover; 17. Vacuum connecting pipe; 2. Adsorption assembly; 21. Vacuum logic valve; 22. Sealing gasket; 23. Adsorption disk; 3. Vacuum generating assembly; 31. Vacuum generator body; 32. Muffler; 33. Connector one; 34. Connector two; 4. Solenoid valve; 41. Gas connecting pipe; 5. Inlet pipe; 6. Photoelectric sensor. DETAILED DESCRIPTION

[0019] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0020] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0022] In the description of this embodiment, the terms "upper", "lower", "right", etc., are based on the directions or positions shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0023] Embodiment 1

[0024] like Figure 1-4As shown, a vacuum matrix suction cup device proposed by the utility model comprises a vacuum box 1, a vacuum generating assembly 3 and a solenoid valve 4, a plurality of connection holes 11 are uniformly and evenly spaced on the bottom wall of the vacuum box 1, a suction assembly 2 is threadedly installed on the bottom side of the connection hole 11, a partition plate 14 is snap-connected inside the vacuum box 1, and the partition plate 14 forms a plurality of cavities uniformly and evenly spaced with the inside of the vacuum box 1, and each cavity corresponds to a connection hole 11, a flow hole 15 is opened on one side of the partition plate 14 close to the cavity, a sealing groove 12 is opened on the top of the vacuum box 1, and a sealing groove 12 is opened on the top of the vacuum box 1. A sealing rubber ring 13 is fixedly installed in the sealing groove 12, a top cover 16 is installed on the top of the vacuum box 1 by fastening screws, and the bottom of the top cover 16 abuts against the top of the partition plate 14, a vacuum connecting pipe 17 is fixedly inserted into the side wall of the vacuum box 1, and the vacuum box 1 is connected to the vacuum generating assembly 3 through the vacuum connecting pipe 17, a gas connecting pipe 41 is fixedly inserted into the top of the solenoid valve 4, and the solenoid valve 4 is connected to the vacuum generating assembly 3 through the gas connecting pipe 41, and a photoelectric sensor 6 is fixedly installed on the front of the vacuum box 1, and the photoelectric sensor 6 is electrically connected to the solenoid valve 4.

[0025] In this embodiment: the adsorption component 2 includes a vacuum logic valve 21 threadedly installed in the connecting hole 11, and the internal movable sleeve of the vacuum logic valve 21 is provided with a sealing gasket 22. Through this arrangement, when there is no air flow, the vacuum logic valve 21 keeps the sealing gasket 22 in an open state, and when there is air flow, the vacuum logic valve 21 keeps the sealing gasket 22 in a closed state; the external bottom side fixed sleeve of the vacuum logic valve 21 is provided with an adsorption disk 23. Through this arrangement, the workpiece is adsorbed by the adsorption disk 23; the bottom of the solenoid valve 4 is fixedly connected with an air inlet pipe 5. Through this arrangement, the compressed gas enters the vacuum box 1 through the control of the solenoid valve 4.

[0026] Embodiment 2

[0027] like Figure 1-4 As shown, the vacuum matrix suction cup device proposed by the utility model, compared with the first embodiment, the vacuum generating component 3 includes a vacuum generator body 31, the right side wall of the vacuum generator body 31 is fixedly plugged with a connector 33, and the connector 33 is connected to the gas connecting pipe 41. Through this arrangement, the compressed gas enters the vacuum generating component 3 through the gas connecting pipe 41; the bottom of the vacuum generator body 31 is fixedly plugged with a connector 2 34, and the connector 2 34 is connected to the vacuum connecting pipe 17. Through this arrangement, the compressed gas enters the vacuum generating component 3 and then enters the vacuum box 1 through the vacuum connecting pipe 17; the left side wall of the vacuum generator body 31 is fixedly plugged with a muffler 32. Through this arrangement, the noise generated when the vacuum generator body 31 processes compressed air is reduced.

[0028] Working principle: When the compressed gas reaches the solenoid valve 4 through the air intake pipe 5, the coil of the solenoid valve 4 is not electrically attracted, and the gas is not conductive. When an object needs to be sucked, the photoelectric sensor 6 will approach the object, and then send out a connection signal, so that the coil of the solenoid valve 4 is electrically attracted, and the compressed gas enters the vacuum generating assembly 3 through the gas connecting pipe 41. The vacuum generating assembly 3 generates a vacuum environment and enters the vacuum box 1 through the vacuum connecting pipe 17. Through multiple flow holes 15, the cavity between the partition plate 14 and the vacuum box 1 is a vacuum environment, and then the vacuum environment is transmitted to the adsorption disk 23 through the vacuum logic valve 21 to adsorb the workpiece.

[0029] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. A vacuum matrix suction cup device, comprising a vacuum box (1), a vacuum generating assembly (3) and a solenoid valve (4), characterized in that: The bottom wall of the vacuum box (1) is provided with a plurality of connection holes (11) at even intervals, and the bottom sides of the connection holes (11) are all threadedly installed with adsorption components (2). The interior of the vacuum box (1) is snap-connected with a partition plate (14), and the partition plate (14) and the interior of the vacuum box (1) form a plurality of cavities at even intervals, and each cavity corresponds to one connection hole (11). A circulation hole (15) is provided on one side of the partition plate (14) close to the cavity. A sealing groove (12) is provided on the top of the vacuum box (1), and a sealing rubber ring (13) is fixedly installed in the sealing groove (12). A top cover (16) is installed on the top by fastening screws, and the bottom of the top cover (16) is in contact with the top of the partition plate (14); a vacuum connecting pipe (17) is fixedly inserted into the side wall of the vacuum box (1); the vacuum box (1) is connected to the vacuum generating assembly (3) through the vacuum connecting pipe (17); a gas connecting pipe (41) is fixedly inserted into the top of the solenoid valve (4); the solenoid valve (4) is connected to the vacuum generating assembly (3) through the gas connecting pipe (41); a photoelectric sensor (6) is fixedly installed on the front of the vacuum box (1); and the photoelectric sensor (6) is electrically connected to the solenoid valve (4).

2. A vacuum matrix suction cup device according to claim 1, characterized in that: The adsorption assembly (2) comprises a vacuum logic valve (21) threadedly mounted in the connection hole (11), and a sealing gasket (22) is provided inside the movable sleeve of the vacuum logic valve (21).

3. A vacuum matrix suction cup device according to claim 2, characterized in that: The outer bottom side fixed sleeve of the vacuum logic valve (21) is provided with an adsorption disk (23).

4. A vacuum matrix suction cup device according to claim 1, characterized in that: An air intake pipe (5) is fixedly plugged into the bottom of the solenoid valve (4).

5. The vacuum matrix suction cup device according to claim 1, characterized in that: The vacuum generating assembly (3) comprises a vacuum generator body (31), a connector 1 (33) is fixedly plugged into the right side wall of the vacuum generator body (31), and the connector 1 (33) is connected to a gas connecting pipe (41).

6. A vacuum matrix suction cup device according to claim 5, characterized in that: A second connector (34) is fixedly plugged into the bottom of the vacuum generator body (31), and the second connector (34) is connected to the vacuum connecting pipe (17).

7. A vacuum matrix suction cup device according to claim 6, characterized in that: A muffler (32) is fixedly inserted into the left side wall of the vacuum generator body (31).

Citation Information

Patent Citations

  • Vacuum chuck device

    CN220706208U