Treatment device for industrial circulating water
By employing a filter mechanism driven by solenoid valves and hydraulic cylinders in an industrial circulating water treatment device, the problem of poor removal of micro-particles in open circulating cooling water systems has been solved, enabling convenient replacement and continuous operation of the filter mechanism.
Patent Information
- Application Number
- CN202420530561.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-03-19
AI Technical Summary
In existing technologies, the removal effect of micro-particulate matter in open-loop circulating cooling water systems is not good, and the molecular sieve adsorbed particles need to be replaced regularly, which affects the continuous operation and maintenance convenience of the system.
An industrial circulating water treatment device was designed, which adopts a filtration mechanism controlled by a solenoid valve and driven by a hydraulic cylinder. It can maintain the normal operation of other filtration mechanisms when the filtration mechanism is replaced. The filtration mechanism composed of filter screen and filter column removes micro-particles, and a chemical dosing and stirring mechanism is used to add mineral precipitation reagents for effective stirring.
This allows for the replacement of the filter mechanism without affecting the normal operation of the system, maintaining the removal effect of microparticles, simplifying the replacement process, and improving the ease of equipment maintenance.
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Figure CN222348769U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of industrial wastewater treatment, and specifically relates to a treatment device for industrial circulating water. Background Art
[0002] Industrial circulating water is mainly used in cooling water systems, so it is also called circulating cooling water. Industrial circulating water is mainly used in cooling water systems, so it is also called circulating cooling water, because industrial cooling water accounts for more than 90% of the total water consumption.
[0003] There are two types of circulating cooling water: closed type (sealed type) and open type. In a closed cooling water system, the cooling water is not exposed to the air, the water loss is very small, and the content of various minerals and ions in the water generally does not change. This type of cooling water system is suitable for use in areas with high environmental requirements.
[0004] Open circulating water systems are common in industrial refrigeration. Because of their open settings, daily maintenance and disassembly are relatively convenient. However, in this type of cooling water system, water recooling is carried out through a cooling tower, so the cooling water will come into contact with the air during the recirculation process. Part of the water will continue to evaporate and be lost when passing through the cooling tower, so the content of various minerals and ions in the water will continue to be concentrated and increased. After the accumulation of time, minerals and ions will gather together, thus generating micro-particles in the circulating water. The micro-particles can adhere to the walls of each heat exchange tube. In this case, the heat exchange efficiency will be reduced and the corrosion rate of the pipeline will be accelerated.
[0005] Therefore, in order to ensure the long-term and efficient operation of the open circulating water system, it is necessary to remove micro-particles in the circulating pipeline, discharge the water into the sedimentation tank, add mineral precipitation reagents to remove minerals in the circulating water, and use the circulating pump to extract the upper water of the sedimentation tank and pass it into the ion exchange osmosis membrane equipment, and then remove ions through the ion exchange osmosis membrane equipment, and finally the water will continue to be put into use and circulation.
[0006] For the removal of micro-particles, molecular sieve adsorption particles are currently used to achieve this. Since molecular sieve adsorption particles are used for a long time in the removal of micro-particles, they need to be replaced regularly to ensure efficient removal of micro-particles. Therefore, it is necessary to provide a method for removing micro-particles with good effect, which is convenient for replacing adsorption and filtration consumables and ensures continuous removal of micro-particles in water during replacement. Utility Model Content
[0007] The utility model aims to provide an industrial circulating water treatment device to solve the problems existing in the prior art.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an industrial circulating water treatment device, comprising a base, a sewage pump is arranged on one side of the upper part of the base, the water suction end of the sewage pump is connected to a water inlet pipe, the drainage end of the sewage pump is connected to a discharge pipe 1, one end of the discharge pipe 1 is connected to a mixing box, and one end of the mixing box is evenly provided with discharge pipes at the front and rear;
[0009] One end of each of the discharge pipes is connected to a solenoid valve 1, and the discharge end of the solenoid valve 1 is connected to a filter mechanism, which is used to absorb micro-particles of sewage discharged into the filter mechanism and can quickly escape from the filter mechanism inside the filter mechanism;
[0010] One end of the filtering mechanism is connected to a connecting pipe through a connecting hose, one end of the connecting pipe is connected to solenoid valve 2, and the discharge end of the solenoid valve 2 is connected to a dosing and stirring mechanism. The dosing and stirring mechanism is used to add mineral precipitation reagents to the sewage discharged into it, stir it, and then discharge it into the sedimentation tank.
[0011] In order to facilitate the replacement of the filter mechanism in different filtering mechanisms, preferably, the filtering mechanism includes an access pipe connected to a discharge end of the solenoid valve, one end of the access pipe is connected to a filter cartridge, one end of the filter cartridge is provided with a gland, one end of the gland is provided with a sealing ring at the outer edge of one end, a connection pipe is provided on the gland, one end of the gland is threaded with a rotating ring, a support ring is connected to the rotating ring and the support ring is located in the filter cartridge, and a filter screen plate is provided in the support ring;
[0012] An outer support tube is screwed onto the support ring, through holes are evenly arranged at the center of one end of the outer support tube, and a filtering mechanism is arranged inside the outer support tube, and the filtering mechanism is used to absorb micro particles in sewage;
[0013] A support plate is provided in the middle of the base, and hydraulic cylinders are evenly arranged on the front and back of the support plate. The top rods of the hydraulic cylinders pass through the support plate and are connected to a connecting plate. The top of the connecting plate is connected to a receiving pipe, and one end of the receiving pipe is connected to a connecting hose.
[0014] In order to better filter the micro-particles in the sewage, preferably, the filtering mechanism includes a cladding arranged in the outer support cylinder, and a filter column is arranged in the cladding.
[0015] In order to monitor the water pressure on both sides of the filtering mechanism, preferably, the tops of the inlet pipe and the outlet pipe are both connected with electronic water pressure gauges.
[0016] In order to effectively mix the precipitation agent with the sewage, preferably, the dosing stirring mechanism includes a stirring drum arranged at the other end of the base, and one side of the stirring drum is evenly provided with discharge pipes at the front and back, and one end of the discharge pipe is connected to the discharge end of the second solenoid valve;
[0017] The rear of the mixing drum is connected to a discharge pipe 2, and one end of the discharge pipe 2 is connected to a drain pipe;
[0018] A motor is arranged at the middle side of the top of the mixing drum, and the rotor shaft of the motor penetrates into the mixing drum and is connected to a rotating rod, and stirring blades are evenly arranged on the rotating rod.
[0019] In order to input the precipitating agent into the mixing drum and mix it with the sewage, preferably, a top connecting pipe is provided on one side of the top of the mixing drum, the top of the top connecting pipe is connected with an inlet pipe, one end of the inlet pipe is connected with an electromagnetic valve three, and the discharge end of the electromagnetic valve three is connected to the discharge pipe of the mineral precipitation agent high-level storage tank through a feed pipe.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] The industrial circulating water treatment device of the utility model ensures the effect of removing micro-particles in water. When the filter mechanism needs to be replaced, it is only necessary to close the solenoid valve 1 and the solenoid valve 2 on both sides of the filter mechanism that needs to be replaced, and keep the solenoid valve 1 and the solenoid valve 2 on both sides of the remaining filter mechanisms open. Therefore, during the process of replacing the filter mechanism, the remaining filter mechanisms can continue to remove micro-particles, and it is also convenient to disassemble and assemble. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a main schematic diagram of the utility model;
[0023] Figure 2 for Figure 1 A top view schematic diagram of
[0024] Figure 3 for Figure 2 A partial cutaway diagram of
[0025] Figure 4 for Figure 3 Enlarged structural diagram of the middle filter cartridge connection.
[0026] In the figure: 1 base, 2 sewage pump, 3 water inlet pipe, 4 discharge pipe 1, 5 mixing box, 6 row pipe, 7 solenoid valve 1, 8 access pipe, 9 filter cartridge, 10 pressure cover, 11 outlet pipe, 12 sealing ring, 13 support ring, 14 rotary ring, 15 filter plate, 16 outer support cylinder, 17 through hole, 18 cladding, 19 filter column, 20 support plate, 21 hydraulic cylinder, 22 connecting plate, 23 mixing drum, 24 discharge pipe, 25 solenoid valve 2, 26 connecting pipe, 27 discharge pipe 2, 28 drainage pipe, 29 motor, 30 rotary rod, 31 stirring blade, 32 top pipe, 33 inlet pipe, 34 solenoid valve 3, 35 feed pipe, 101 electronic water pressure gauge, 102 connecting hose. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0028] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the embodiment of the utility model provides an industrial circulating water treatment device, including a base 1, a sewage pump 2 is bolted to the upper left side of the base 1, the suction end flange of the sewage pump 2 is connected to an inlet pipe 3, the inlet pipe 3 is connected to the upper-level circulation pipeline, the discharge end flange of the sewage pump 2 is connected to a discharge pipe 4, the right end of the discharge pipe 4 is integrally provided with a mixing box 5, and the right end of the mixing box 5 is evenly and integrally provided with a discharge pipe 6;
[0029] The right end flange of each discharge pipe 6 is connected to a solenoid valve 7, and the discharge end of the solenoid valve 7 is connected to a filter mechanism, which is used to absorb micro-particles of sewage discharged into the filter mechanism and can quickly escape from the filter mechanism inside the filter mechanism;
[0030] One end of the filtering mechanism is connected to the connecting pipe 26 through a connecting hose 102. The connecting hose 102 is a rubber hose with steel wire inner ribs. The connecting hose 102 can be bent when the filtering mechanism is removed, and the connection between the filtering mechanism and the connecting pipe 26 is ensured. The right end of the connecting pipe 26 is connected to the electromagnetic valve 25, and the discharge end of the electromagnetic valve 25 is connected to the dosing stirring mechanism. The dosing stirring mechanism is used to add mineral precipitation reagents to the sewage discharged into it, stir it, and then discharge it into the sedimentation tank.
[0031] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The filtering mechanism includes an access pipe 8 connected by a flange to the discharge end of the solenoid valve 7, a filter cartridge 9 is integrally arranged at the right end of the access pipe 8, a gland 10 is tightly pressed at the right end of the filter cartridge 9, a sealing ring 12 is bonded to the outer edge of the left end of the gland 10 with a waterproof resin adhesive, the sealing ring 12 is made of rubber, a receiving pipe 11 is integrally arranged at the center of the gland 10, a rotating ring 14 is screwed at the left end of the gland 10, a support ring 13 is integrally arranged on the rotating ring 14 and the support ring 13 is located in the filter cartridge 9, a filter screen plate 15 is fused in the support ring 13, and the filter hole diameter of the filter screen plate 15 is 0.4 mm;
[0032] The support ring 13 is screwed with an outer support cylinder 16, the outer wall of the outer support cylinder 16 slides in contact with the inner wall of the filter cylinder 9, and a through hole 17 is evenly arranged at the center of the left end of the outer support cylinder 16. The inner diameter of the through hole 17 is 0.4 mm. A filter mechanism is installed in the outer support cylinder 16, and the filter mechanism is used to absorb micro particles in sewage;
[0033] A support plate 20 is bolted to the middle of the base 1, and a hydraulic cylinder 21 is bolted to the front and rear of the support plate 20 evenly. The top rod of the hydraulic cylinder 21 passes through the support plate 20 and is bolted to the connecting plate 22. The top of the connecting plate 22 is welded to the bottom of the outlet pipe 11. The right end of the outlet pipe 11 is interference fit into the connecting hose 102 and is tightened by a throat clamp.
[0034] Among them, the inlet and outlet liquid ends of the hydraulic cylinder 21 are connected to the inlet and outlet liquid ends on one side of the external mechanical reversing valve through a pressure oil pipe, and the inlet and outlet liquid ends on the other side of the mechanical reversing valve are connected to the inlet and outlet liquid ends of the external hydraulic pump through a pressure oil pipe; and when the push rod of the hydraulic cylinder 21 is extended to the longest state, the sealing ring 12 is pressed against the right end of the filter cartridge 9 by the pressure cover 10, and when the push rod of the hydraulic cylinder 21 is retracted to the shortest state, the filtering mechanism can be completely brought out of the filter cartridge 9 and is 20 cm away from the right end of the filter cartridge 9.
[0035] Therefore, by operating each mechanical reversing valve, the extension and retraction of the push rod of the hydraulic cylinder 21 is controlled, thereby controlling the filter mechanism to escape from the filter cartridge 9 or the pressure cover 10 to press the sealing ring 12 against the right end of the filter cartridge 9 .
[0036] See also Figure 3 and Figure 4 The filtering mechanism includes a cladding 18 which is slidably inserted into the outer support tube 16. The cladding 18 is a non-woven fabric. The pore diameter of the cladding 18 is 0.2 mm. The cladding 18 is tightly filled with a filter column 19. The filter column 19 is a 4A grade molecular sieve particle with a particle diameter of 1 mm.
[0037] Therefore, when water passes through the through holes 17 and the cladding 18, the micro-particles can be effectively absorbed by the filter column 19, and then the water is discharged to the outlet pipe 11 through the filter plate 15, ensuring a better removal capability of the micro-particles.
[0038] See also Figure 1 and Figure 2 The tops of the access pipe 8 and the access pipe 11 are both sealed and screwed with an electronic water pressure gauge 101. By observing the pressure values displayed by the electronic water pressure gauges 101 installed on the access pipe 8 and the access pipe 11, if it is known that under normal circumstances, the pressure value in the access pipe 11 is lower than the standard threshold range ST of the pressure value of the contact pipe 8, and the actual pressure difference between the two is greater than the standard threshold range, the filter mechanism can be replaced.
[0039] During the process of replacing the filter mechanism, the top rod of the hydraulic cylinder 21 is controlled to retract, driving the filter mechanism to escape from the filter cartridge 9, unscrewing the outer support cylinder 16 out of the support ring 13, and pouring out the cladding 18 and the filter column 19 in the outer support cylinder 16. During this process, the support ring 13 and the filter screen 15 can also be replaced, and a new cladding 18 and a filter column 19 are loaded into the outer support cylinder 16, and the outer support cylinder 16 is tightened on the support ring 13 again, and the top rod of the hydraulic cylinder 21 is controlled to extend, driving the filter mechanism to reinsert the filter cartridge 9.
[0040] During the process of replacing the filter mechanism, it is only necessary to close the solenoid valve 1 7 and the solenoid valve 2 25 on both sides of the filter mechanism that needs to be replaced, and keep the solenoid valve 1 7 and the solenoid valve 2 25 on both sides of the remaining filter mechanisms open, so that during the process of replacing the filter mechanism, the remaining filter mechanisms can continue to remove micro-particles.
[0041] It is worth noting that the electric control input terminals of the solenoid valve 1 7 and the solenoid valve 2 25 are connected to the electric control terminals of the external PLC through cables, and the external PLC executes the control of the opening and closing valve operations of each group of solenoid valves 1 7 and solenoid valves 2 25.
[0042] See also Figure 1 , Figure 2 and Figure 3 The dosing stirring mechanism includes a stirring drum 23 arranged on the right side of the base 1, and a discharge pipe 24 is evenly welded to the front and back of the left side of the stirring drum 23, and the discharge pipe 24 is connected to the stirring drum 23, and the left end flange of the discharge pipe 24 is connected to the discharge end of the electromagnetic valve 25;
[0043] A discharge pipe 27 is integrally provided at the lower rear side of the mixing drum 23, and a drain pipe 28 is connected to the rear end flange of the discharge pipe 27, and the drain pipe 28 leads to the circulating water sedimentation tank;
[0044] The top of the mixing drum 23 is fixed with a drum cover by annular bolts, a motor 29 is bolted to the center of the drum cover, a bearing groove is provided in the center of the drum cover, a sealed bearing is inserted into the bearing groove with interference fit, a rotor shaft of the motor 29 passes through the inner ring of the sealed bearing with interference fit, and passes into the mixing drum 23 and is flange-connected with a rotary rod 30, and stirring blades 31 are bolted to the rotary rod 30 evenly at the upper and lower positions.
[0045] When the motor 29 is running, it can drive the rotating rod 30 to rotate, thereby driving the stirring blade 31 to rotate, so as to stir the mineral precipitation reagent and water in the stirring drum 23, accelerate the mixing of the two, and then more effectively adsorb and precipitate the minerals in the water when discharged into the sedimentation tank.
[0046] See also Figure 1 and Figure 2A top pipe 32 is integrally provided on the right side of the top of the mixing drum 23, and the top pipe 32 is connected to the mixing drum 23. The top flange of the top pipe 32 is connected to an inlet pipe 33, and the right end flange of the inlet pipe 33 is connected to an electromagnetic valve 34. The discharge end of the electromagnetic valve 34 is connected to the discharge pipe of the high-level storage tank of the mineral precipitation reagent through a feed pipe 35.
[0047] Among them, the electric control input end of the solenoid valve three 34 is connected to the electric control terminal of the external PLC through a cable, and the external PLC sets the valve opening delay and valve closing delay of the solenoid valve three 34 according to the amount of circulating water treated by the sedimentation tank.
[0048] The working principle of this embodiment is as follows: the sewage pump 2 draws the water to be treated from the upper-level circulating water pipeline, and then branches into different pipelines to be discharged to each filtering mechanism, and the filtering mechanism in each filtering mechanism effectively removes the micro-particles in the water, and discharges it to the dosing stirring mechanism, after being mixed with the mineral precipitation reagent and stirred on both sides, it is finally discharged to the sedimentation tank;
[0049] When the filter mechanism needs to be replaced, it is only necessary to close the solenoid valve 1 7 and the solenoid valve 2 25 on both sides of the filter mechanism that needs to be replaced, and keep the solenoid valve 1 7 and the solenoid valve 2 25 on both sides of the other filter mechanisms open, so that during the process of replacing the filter mechanism, the other filter mechanisms can continue to remove micro-particles.
[0050] During the process of replacing the filter mechanism, the top rod of the control hydraulic cylinder 21 is retracted, driving the filter mechanism to escape from the filter cartridge 9, unscrewing the outer support cylinder 16 out of the support ring 13, pouring out the cladding 18 and the filter column 19 in the outer support cylinder 16, loading the new cladding 18 and the filter column 19 into the outer support cylinder 16, and tightening the outer support cylinder 16 onto the support ring 13 again, and controlling the top rod of the control hydraulic cylinder 21 to extend, driving the filter mechanism to reinsert the filter cartridge 9, so that the replacement operation is also relatively convenient.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. An industrial circulating water treatment device, characterized in that: It comprises a base (1), a sewage pump (2) is arranged on one side of the upper part of the base (1), the water suction end of the sewage pump (2) is connected to a water inlet pipe (3), the drainage end of the sewage pump (2) is connected to a discharge pipe (4), one end of the discharge pipe (4) is connected to a mixing box (5), and one end of the mixing box (5) is evenly provided with discharge pipes (6) at the front and rear; One end of each of the discharge pipes (6) is connected to a solenoid valve (7), and the discharge end of the solenoid valve (7) is connected to a filtering mechanism, and the filtering mechanism is used to absorb micro-particles of sewage discharged into the filtering mechanism and can quickly escape from the filtering mechanism inside the filtering mechanism; One end of the filtering mechanism is connected to a connecting pipe (26) via a connecting hose (102), one end of the connecting pipe (26) is connected to a second electromagnetic valve (25), and the discharge end of the second electromagnetic valve (25) is connected to a dosing and stirring mechanism, and the dosing and stirring mechanism is used to add a mineral precipitation agent to the sewage discharged into the mechanism, stir the sewage, and then discharge the sewage into a sedimentation tank.
2. The industrial circulating water treatment device according to claim 1, characterized in that: The filtering mechanism comprises an access pipe (8) connected to the discharge end of the solenoid valve (7), one end of the access pipe (8) is connected to a filter cartridge (9), one end of the filter cartridge (9) is provided with a gland (10), one end of the outer edge of the gland (10) is provided with a sealing ring (12), a receiving pipe (11) is provided on the gland (10), one end of the gland (10) is threaded with a rotating ring (14), a support ring (13) is connected to the rotating ring (14) and the support ring (13) is located in the filter cartridge (9), and a filter screen plate (15) is provided in the support ring (13); An outer support tube (16) is screwed onto the support ring (13), through holes (17) are evenly arranged at the center of one end of the outer support tube (16), and a filtering mechanism is arranged inside the outer support tube (16), and the filtering mechanism is used to absorb micro-particles in sewage; A support plate (20) is arranged in the middle of the base (1), hydraulic cylinders (21) are evenly arranged on the front and rear of the support plate (20), a top rod of the hydraulic cylinder (21) passes through the support plate (20) and is connected to a connecting plate (22), the top of the connecting plate (22) is connected to a receiving pipe (11), and one end of the receiving pipe (11) is connected to a connecting hose (102).
3. The industrial circulating water treatment device according to claim 2, characterized in that: The filtering mechanism comprises a cladding (18) arranged in an outer support cylinder (16), and a filter column (19) is arranged in the cladding (18).
4. The industrial circulating water treatment device according to claim 2, characterized in that: The tops of the inlet pipe (8) and the outlet pipe (11) are both connected to electronic water pressure gauges (101).
5. The industrial circulating water treatment device according to claim 1, characterized in that: The dosing stirring mechanism comprises a stirring drum (23) arranged at the other end of the base (1), one side of the stirring drum (23) is evenly provided with discharge pipes (24) at the front and rear, and one end of the discharge pipe (24) is connected to the discharge end of the second solenoid valve (25); The rear of the mixing drum (23) is connected to a second discharge pipe (27), and one end of the second discharge pipe (27) is connected to a drain pipe (28); A motor (29) is arranged at the middle side of the top of the mixing drum (23); a rotor shaft of the motor (29) penetrates into the mixing drum (23) and is connected to a rotary rod (30); and mixing blades (31) are evenly arranged on the rotary rod (30).
6. The industrial circulating water treatment device according to claim 5, characterized in that: A top pipe (32) is provided on one side of the top of the mixing drum (23), the top end of the top pipe (32) is connected to an inlet pipe (33), one end of the inlet pipe (33) is connected to an electromagnetic valve three (34), and the discharge end of the electromagnetic valve three (34) is connected to a discharge pipe of a high-level storage tank for a mineral precipitation reagent via a feed pipe (35).