Direct open type rock plate hot bending kiln
By using an automatic lifting mechanism in the rock slab hot bending furnace, the problem of manual operation increasing labor intensity is solved, and the smoke exhaust and cooling efficiency of the furnace is improved.
Patent Information
- Application Number
- CN202420684330.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-06
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-06
AI Technical Summary
The smoke exhaust outlets of the existing rock slab hot-bending furnace are manual structures, which increase the operator's working strength and are not conducive to efficient production.
Design a straight-open rock plate hot bending furnace, adopts lifting mechanism or hoisting mechanism, and uses a reducer motor and drive motor to drive the opening and closing of the seal on the airflow port, and passes through the driving gear and tooth plate, transmission screw and other machinery. The structure realizes automatic opening and closing of the seal.
It realizes convenient operation of smoke exhaust and cooling of kilns, reduces the labor intensity of the operator and improves production efficiency.
Smart Images

Figure CN222348884U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hot bending kilns, and in particular to a straight-opening rock slab hot bending kiln. Background Art
[0002] The rock slab hot bending kiln mainly uses high temperature to soften the rock slab, and then uses a mold to process the rock slab into a specific shape, such as a concave wash basin, and then naturally cools and hardens. The temperature in the kiln is about 1200 degrees Celsius when working, and it takes 4-5 hours to heat. Due to the high temperature, the processed rock slab cannot be taken out of the kiln immediately, otherwise it will cool rapidly and crack, and needs to be placed in the kiln to slowly cool for 4-5 hours.
[0003] Generally, a smoke exhaust port is set above the kiln body to better assist the kiln in exhausting smoke and cooling, thereby ensuring the production efficiency of products in the kiln. However, the covers set above the existing smoke exhaust ports are mostly manual structures, which require people to open them one by one by hand, increasing the workload of the operator and not conducive to the efficient production of rock slabs. Therefore, it is urgent to design a direct-opening rock slab hot bending kiln to solve the above problems. Utility Model Content
[0004] The utility model aims to provide a straight-opening rock slab hot bending kiln to solve the above-mentioned deficiencies in the prior art.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A straight-opening rock slab hot bending kiln comprises a kiln, an air flow port is opened on the outer wall of the top of the kiln, a frame is fixedly installed on the outer wall of the top of the kiln, and a sealing member for lifting up and down is slidably installed inside the frame, a lifting mechanism or a jacking mechanism is arranged on the top of the frame, the lifting mechanism comprises a reduction motor fixedly installed on the outer wall of the top of the frame, a motor mounting seat is arranged on the outer side of the reduction motor, a bearing seat is arranged on the outer wall of the top of the frame, a rotating shaft connected to the output shaft of the reduction motor is inserted inside the bearing seat, and a driving gear is fixedly sleeved on the outside of the rotating shaft, a through hole is opened on the outer wall of the top of the frame, and a tooth plate meshing with the driving gear is inserted inside the through hole, and the bottom of the tooth plate is fixedly connected to the sealing member.
[0007] Preferably, the air flow opening on the top of the kiln is a rectangular structure, and the edge of the air flow opening is provided with a forty-five degree chamfer.
[0008] Preferably, a slide groove is formed on an outer wall of one side of the frame, and the bottom end of the slide groove penetrates into the interior of the air flow port.
[0009] Preferably, the sealing member comprises a cover plate matched with the specifications of the air flow opening, and sliding blocks matched with the slide grooves are welded on the outer walls on both sides of the cover plate.
[0010] Preferably, the lifting mechanism includes a driving motor fixedly mounted on the top outer wall of the frame, and a lifting frame for lifting up and down is arranged above the frame, the bottom end of the lifting frame is fixedly connected to a sealing member, a lead screw nut is arranged at the top center of the lifting frame, a transmission lead screw is connected to the output shaft of the driving motor, and the transmission lead screw is threadedly inserted into the inside of the lead screw nut.
[0011] Preferably, a limiting cap is threadedly sleeved on the outer wall of the top end of the transmission screw, and the length of the transmission screw is adapted to the height of the lifting frame.
[0012] In the above technical scheme, the utility model provides a straight-opening rock slab hot bending kiln, which has the following beneficial effects:
[0013] The lifting mechanism or jacking mechanism used can drive the seal to be lifted and lowered inside the frame, so as to realize the opening and closing of the seal from the air flow port, thereby avoiding the traditional manual opening of the seal, making it more convenient for people to exhaust and cool the kiln; the lifting mechanism uses the rotation of the reduction motor to drive the cooperation of the driving gear and the toothed plate to realize the up and down movement of the seal inside the frame, and the jacking mechanism drives the transmission screw to move through the rotation of the driving motor, and uses the transmission screw to drive the movement of the screw nut, so that the lifting frame can be lifted and lowered inside the frame to achieve the purpose of driving the seal to lift and lower, thereby achieving the opening and closing of the seal on the air flow port. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0015] Figure 1 A structural schematic diagram is provided for an embodiment of a straight-opening rock slab hot bending kiln of the utility model.
[0016] Figure 2 A structural schematic diagram is provided for Example 1 of a straight-opening rock slab hot bending kiln of the utility model.
[0017] Figure 3 This is a structural schematic diagram provided for Example 2 of a straight-opening rock slab hot bending kiln of the utility model.
[0018] 1 kiln, 2 air flow port, 3 seal, 31 cover plate, 32 slider, 4 lifting mechanism, 41 reduction motor, 42 motor mounting seat, 43 bearing seat, 44 driving gear, 45 tooth plate, 46 through hole, 5 frame, 51 slide, 6 lifting mechanism, 61 driving motor, 62 lifting frame, 63 screw nut, 64 transmission screw, 65 limit cap. DETAILED DESCRIPTION
[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings. Embodiment 1
[0020] like Figure 1 and 2 As shown, a straight-opening rock slab hot bending kiln provided by an embodiment of the utility model comprises a kiln 1. An operator puts a rock slab workpiece into the kiln for heating to soften it so as to facilitate its forming process. An air flow port 2 is provided on the outer wall at the top of the kiln 1. The air flow port 2 is used to discharge the smoke inside the kiln and allow the external cold air to enter the kiln to cool the inside. A frame 5 is fixedly installed on the outer wall at the top of the kiln 1. The frame 5 is welded with square steel as a supporting structure, and a sealing member 3 that can be lifted up and down is slidably installed inside the frame 5. The sealing member 3 is used to seal and open the air flow port 2. A lifting mechanism 4 is provided on the top of the frame 5. The lifting mechanism 4 includes a fixed mounting A reduction motor 41 is mounted on the outer wall of the top of the frame 5, and a motor mounting seat 42 is arranged on the outer side of the reduction motor 41. A bearing seat 43 is arranged on the outer wall of the top of the frame 5. A rotating shaft connected to the output shaft of the reduction motor 41 is inserted inside the bearing seat 43, and a driving gear 44 is fixedly sleeved on the outside of the rotating shaft. A through hole 46 is opened on the outer wall of the top of the frame 5, and a toothed plate 45 meshing with the driving gear 44 is inserted inside the through hole 46. The bottom of the toothed plate 45 is fixedly connected to the seal 3. The lifting mechanism utilizes the rotation of the reduction motor 41 to drive the cooperation of the driving gear 44 and the toothed plate 45 to realize the up and down movement of the seal 3 inside the frame 5, thereby achieving the opening and closing of the seal 3 on the air flow port 2.
[0021] Among them, the air flow outlet 2 on the top of the kiln 1 is a rectangular structure, and the edge of the air flow outlet 2 is provided with a forty-five-degree chamfer. The chamfered structure is adopted to facilitate the cover plate 31 to be inserted into the air flow outlet 2, thereby ensuring the sealing performance of the cover plate 31 to the air flow outlet 2; a slide groove 51 is opened on the outer wall of one side of the frame 5, and the bottom end of the slide groove 51 passes through the inside of the air flow outlet 2. When the cover plate 31 is buckled on the air flow outlet 2, as the sliders 32 on both sides of the cover plate 31 enter the inside of the slide groove 51 of the air flow outlet 2, the cover plate 31 can be completely embedded in the inside of the air flow outlet 2, thereby further improving the sealing performance of the cover plate 3 to the air flow outlet 2; the sealing member 3 includes a cover plate 31 that is compatible with the specifications of the air flow outlet 2, and sliders 32 that are compatible with the slide groove 51 are welded on the outer walls on both sides of the cover plate 31. The sliding of the slider 32 in the slide groove 51 plays a good guiding role in the lifting and lowering of the cover plate 31. Embodiment 2
[0022] like Figure 1 and 3 As shown, a straight-opening rock slab hot bending kiln provided by an embodiment of the utility model comprises a kiln 1. An operator puts a rock slab workpiece into the kiln for heating to soften it so as to facilitate its forming process. An air flow port 2 is provided on the outer wall at the top of the kiln 1. The air flow port 2 is used to discharge the smoke inside the kiln and allow the cold air from the outside to enter the kiln for cooling the inside. A frame 5 is fixedly installed on the outer wall at the top of the kiln 1. The frame 5 is welded with square steel as a supporting structure. A sealing member 3 that can be lifted up and down is slidably installed inside the frame 5. The sealing member 3 is used to seal and open the air flow port 2. A lifting mechanism 6 is provided on the top of the frame 5. The lifting mechanism 6 includes a driving motor 61 fixedly mounted on the outer wall of the top of the frame 5, and a lifting frame 62 for lifting up and down is arranged above the frame 5, the bottom end of the lifting frame 62 is fixedly connected to the sealing member 3, and a screw nut 63 is arranged at the top center of the lifting frame 62, and a transmission screw 64 is connected to the output shaft of the driving motor 61, and the transmission screw 64 is threadedly inserted into the inside of the screw nut 63. The lifting mechanism drives the transmission screw 64 to move by the rotation of the driving motor 61, and uses the transmission screw 64 to drive the movement of the screw nut 63, so that the lifting frame 62 is lifted and lowered inside the frame 5, so as to achieve the purpose of driving the sealing member 3 to lift and lower, thereby achieving the opening and closing of the sealing member 3 on the air flow port 2.
[0023] Among them, the air flow opening 2 on the top of the kiln 1 is a rectangular structure, and the edge of the air flow opening 2 is provided with a forty-five-degree chamfer. The adopted chamfer structure facilitates the insertion of the cover plate 31 into the air flow opening 2, thereby ensuring the sealing of the cover plate 31 to the air flow opening 2; a slide groove 51 is opened on the outer wall of one side of the frame 5, and the bottom end of the slide groove 51 passes through the inside of the air flow opening 2. When the cover plate 31 is buckled on the air flow opening 2, as the sliders 32 on both sides of the cover plate 31 enter the inside of the slide groove 51 of the air flow opening 2, the cover plate 31 can be completely embedded in the inside of the air flow opening 2, thereby further improving the sealing of the cover plate 3 to the air flow opening 2 The sealing member 3 comprises a cover plate 31 which is matched with the specification of the air flow port 2, and sliders 32 which are matched with the slide groove 51 are welded on the outer walls on both sides of the cover plate 31. The sliding of the sliders 32 in the slide groove 51 plays a good guiding role in the lifting and lowering of the cover plate 31. A limiting cap 65 is threadedly sleeved on the outer wall at the top of the transmission screw 64, and the length of the transmission screw 64 is matched with the height of the lifting frame 62. The limiting cap 65 is threadedly sleeved on the upper part of the transmission screw 64. By adjusting the position of the limiting cap 65 on the transmission screw 64, the lifting and lowering height of the cover plate 31 can be controlled.
[0024] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A straight-opening rock slab hot bending kiln, comprising a kiln (1), characterized in that: An air flow port (2) is provided on the outer wall of the top of the kiln (1); a frame (5) is fixedly mounted on the outer wall of the top of the kiln (1); and a seal (3) for lifting up and down is slidably mounted inside the frame (5); a lifting mechanism (4) or a jacking mechanism (6) is provided on the top of the frame (5); the lifting mechanism (4) comprises a reduction motor (41) fixedly mounted on the outer wall of the top of the frame (5); a motor mounting seat (42) is provided on the outer side of the reduction motor (41); a bearing seat (43) is provided on the outer wall of the top of the frame (5); a rotating shaft connected to the output shaft of the reduction motor (41) is inserted inside the bearing seat (43); and a driving gear (44) is fixedly sleeved on the outside of the rotating shaft; a through hole (46) is provided on the outer wall of the top of the frame (5); and a toothed plate (45) meshing with the driving gear (44) is inserted inside the through hole (46); and the bottom of the toothed plate (45) is fixedly connected to the seal (3).
2. A straight-opening rock slab hot bending kiln according to claim 1, characterized in that: The air flow opening (2) at the top of the kiln (1) is a rectangular structure, and the edge of the air flow opening (2) is provided with a forty-five-degree chamfer.
3. The direct-opening rock slab hot bending kiln according to claim 1 is characterized in that: A slide groove (51) is provided on an outer wall of one side of the frame (5), and the bottom end of the slide groove (51) penetrates into the interior of the air flow port (2).
4. The direct-opening rock slab hot bending kiln according to claim 3 is characterized in that: The sealing member (3) comprises a cover plate (31) matching the specifications of the air flow opening (2), and sliding blocks (32) matching the slide grooves (51) are welded on the outer walls on both sides of the cover plate (31).
5. The direct-opening rock slab hot bending kiln according to claim 1 is characterized in that: The lifting mechanism (6) comprises a driving motor (61) fixedly mounted on the outer wall of the top of the frame (5), and a lifting frame (62) is arranged above the frame (5) for lifting up and down, the bottom end of the lifting frame (62) is fixedly connected to the sealing member (3), a screw nut (63) is arranged at the center of the top of the lifting frame (62), a transmission screw (64) is connected to the output shaft of the driving motor (61), and the transmission screw (64) is threadedly inserted into the interior of the screw nut (63).
6. The direct-opening rock slab hot bending kiln according to claim 5 is characterized in that: A limit cap (65) is threadedly sleeved on the outer wall of the top end of the transmission screw rod (64), and the length of the transmission screw rod (64) is adapted to the height of the lifting frame (62).