Fermentation device for organic fertilizer processing

By introducing a vacuum layer insulation structure and stirring components into the fermentation tank, the problem of temperature changes affecting fermentation quality was solved, achieving a constant internal temperature and shortened fermentation time, thus improving the fermentation efficiency and quality of organic fertilizer.

CN222348907UActive Publication Date: 2025-01-14HENAN JIAHU AGRI TECH CO LTD
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Patent Information

Application Number
CN202421079795.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2025-01-14
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

In traditional fermentation tanks, temperature variations during the fermentation of organic fertilizers lead to problems of low fermentation quality and low efficiency.

Method used

It adopts a vacuum layer insulation structure, combined with a stirring component and temperature measuring instrument. The vacuum layer is maintained by a vacuum pump, and stirring blades and spiral blades are used for stirring. Organic fertilizer is fed and discharged periodically, and the drive motor drives the stirring shaft to rotate.

Benefits of technology

It achieves constant temperature inside the fermenter, shortens fermentation time, and improves fermentation efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fermentation device for organic fertilizer processing, which comprises a support frame, a fermentation tank fixedly mounted on the support frame, a vacuum layer arranged inside the fermentation tank, an air pump fixedly mounted on the side wall of the fermentation tank, a nut arranged on an air outlet pipe of the air pump, and a temperature measuring instrument fixedly mounted on the side wall of the fermentation tank, a stirring assembly is further arranged in the fermentation tank, and a supporting assembly located on the inner side wall of the stirring tank is further arranged at the bottom of the stirring assembly. According to the fermentation device for processing the organic fertilizer, disclosed by the utility model, when the organic fertilizer is fermented, the temperature in the fermentation tank can be kept constant for a long time, the fermentation time is shortened, and the working efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of fermentation devices, in particular to a fermentation device for processing organic fertilizers. Background Art

[0002] The organic fertilizer fermentation device is a device specially used to convert organic materials such as agricultural waste, livestock and poultry manure, and kitchen waste into fertilizer. It simulates the biochemical reactions in the natural composting process and accelerates the decomposition and transformation of organic matter under artificial control conditions. During the organic fertilizer fermentation process, the temperature and airtightness inside the fermentation tank must be guaranteed, as well as the regular or continuous stirring of the organic materials.

[0003] In traditional fermentation tanks, the temperature inside the tank is constantly changing. During the fermentation reaction, it will be affected by the temperature change, resulting in low quality and time efficiency problems of organic fertilizer fermentation.

[0004] Therefore, when fermenting organic fertilizer, in order to keep the temperature inside the fermentation tank constant for a long time, shorten the fermentation time, and improve work efficiency and quality, an organic fertilizer processing fermentation device is urgently needed to solve the existing problems. Utility Model Content

[0005] In view of this, the utility model aims to overcome the deficiencies of the prior art and provides a fermentation device for organic fertilizer processing, which can keep the temperature inside the fermentation tank constant for a long time when fermenting organic fertilizer, shorten the fermentation time, and improve work efficiency and quality.

[0006] In order to solve the above technical problems, the technical solution adopted by the utility model is: a fermentation device for organic fertilizer processing, comprising a support frame, a fermentation tank is fixedly installed on the support frame, a vacuum layer is arranged inside the fermentation tank, that is, the vacuum layer insulates the temperature inside the fermentation tank, so that the inside of the fermentation tank maintains a constant temperature for a long time, an air pump is fixedly installed on the side wall of the fermentation tank, that is, the air pump regularly evacuates the vacuum layer, and a nut is also arranged on the air outlet pipe of the air pump, that is, when the vacuum layer is evacuated, the nut is opened to allow the air entering the vacuum layer to flow out, a temperature measuring instrument is also fixedly installed on the side wall of the fermentation tank, that is, the temperature measuring instrument detects the temperature inside the fermentation tank, a stirring component is also arranged inside the fermentation tank, that is, the stirring component regularly stirs the organic fertilizer, and a supporting component located on the inner side wall of the stirring tank is also arranged at the bottom of the stirring component, that is, the supporting component supports the bottom of the stirring component.

[0007] The stirring assembly comprises a stirring shaft, a stirring blade is fixedly mounted on the upper part of the stirring shaft, that is, the stirring blade stirs the organic fertilizer, and a spiral blade is arranged on the lower part of the stirring shaft, that is, the spiral blade can make the organic fertilizer at the bottom of the stirring tank roll upward.

[0008] The support assembly includes a support plate group, a circular ring is fixedly arranged at the center of the support plate group, and the circular ring is sleeved on the bottom of the stirring shaft, that is, the circular ring supports the bottom of the stirring shaft to ensure the normal rotation of the stirring shaft.

[0009] A feed pipe is also fixedly installed on the top of the fermentation tank, and a feed pump is arranged on the feed pipe, that is, the organic fertilizer enters from the feed pipe under the power support of the feed pump.

[0010] A discharge port is also provided at the bottom of the fermentation tank, and a switch valve is installed on the discharge port, that is, the switch valve controls the pouring out of the organic fertilizer inside the fermentation tank.

[0011] A driving motor is installed on the top of the fermentation tank, and the output shaft of the driving motor is connected to the end of the stirring shaft, that is, the driving motor drives the stirring shaft to rotate.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] First, the vacuum pump regularly evacuates the vacuum layer to keep the vacuum inside the vacuum layer, enhance the thermal insulation of the vacuum layer, and maintain the required temperature for organic fertilizer fermentation. The staff uses temperature measuring instruments to detect the temperature inside the fermentation tank, always pay attention to the internal temperature, and heat the interior in time.

[0014] Secondly, the stirring blades stir the organic fertilizer, and the spiral blades can make the organic fertilizer at the bottom of the stirring tank roll to the upper part, thereby accelerating the mixing and fermentation efficiency; the supporting assembly supports the bottom of the stirring assembly and supports the bottom of the stirring shaft to ensure the normal rotation of the stirring shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0017] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the utility model;

[0018] Figure 3 For the utility model Figure 2 Middle A is a schematic diagram of a partially enlarged structure;

[0019] In the figure: 101, support frame; 102, fermentation tank; 103, vacuum layer; 104, vacuum pump; 105, nut; 106, temperature measuring instrument; 107, feed pipe; 108, feed pump; 109, discharge port; 110, switch valve; 111, drive motor; 200, stirring assembly; 201, stirring shaft; 202, stirring blade; 203, spiral blade; 300, support assembly; 301, support plate group; 302, ring. DETAILED DESCRIPTION

[0020] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0021] like Figure 1-3 As shown, a fermentation device for organic fertilizer processing includes a support frame 101, a fermentation tank 102 is fixedly installed on the support frame 101, a vacuum layer 103 is arranged inside the fermentation tank 102, and the vacuum layer 103 is isolated from the air, that is, the vacuum layer 103 keeps the temperature inside the fermentation tank 102 warm, so that the inside of the fermentation tank 102 maintains a constant temperature for a long time, and maintains the required temperature for organic fertilizer fermentation, an air pump 104 is fixedly installed on the side wall of the fermentation tank 102, that is, the air pump 104 regularly evacuates the vacuum layer 103, so that the inside of the vacuum layer 103 maintains a vacuum and enhances the heat preservation, and a nut 105 is also arranged on the air outlet pipe of the air pump 104, and a sealing rubber ring is installed on the inner side wall of the nut 105, and when the nut 105 is tightened, the sealing rubber ring can prevent Block air circulation, that is, when the vacuum layer 103 is evacuated, the nut 105 is opened to allow the air entering the vacuum layer 103 to flow out. A temperature measuring instrument 106 is also fixedly installed on the side wall of the fermentation tank 102. The temperature measuring instrument 106 penetrates the side wall of the fermentation tank 102 and penetrates into the inner top of the fermentation tank 102, that is, the temperature measuring instrument 106 detects the temperature inside the fermentation tank 102. A stirring component 200 is also provided inside the fermentation tank 102, that is, the stirring component 200 regularly stirs the organic fertilizer, speeds up the fermentation speed, shortens the fermentation time, and improves the work efficiency and quality. A support component 300 located on the inner wall of the stirring tank is also provided at the bottom of the stirring component 200, that is, the support component 300 supports the bottom of the stirring component 200.

[0022] like Figure 2 As shown, the stirring assembly 200 includes a stirring shaft 201, and a stirring blade 202 is fixedly installed on the upper part of the stirring shaft 201, that is, the stirring blade 202 stirs the organic fertilizer, and a spiral blade 203 is arranged on the lower part of the stirring shaft 201, that is, the spiral blade 203 can make the organic fertilizer at the bottom of the stirring tank roll upward to speed up the mixing efficiency.

[0023] like Figure 3As shown, the support assembly 300 includes a support plate group 301, and the support plate group 301 is composed of four support plate groups 301, which are symmetrical about the origin and extend toward the center of the origin. A ring 302 is fixedly provided at the center of the support plate group 301. The top of the ring 302 is set to be open and the bottom is closed. The ring 302 is sleeved on the bottom of the stirring shaft 201, that is, the ring 302 supports the bottom of the stirring shaft 201 to ensure the normal rotation of the stirring shaft 201.

[0024] like Figure 2 As shown, a feed pipe 107 is fixedly installed on the top of the fermentation tank 102, and a feed pump 108 is provided on the feed pipe 107, that is, the organic fertilizer enters from the feed pipe 107 under the power support of the feed pump 108, and the staff does not need to introduce the organic fertilizer from the top inlet of the fermentation tank 102, thereby reducing the workload.

[0025] like Figure 1 As shown, a discharge port 109 is also provided at the bottom of the fermentation tank 102, and a switch valve 110 is installed on the discharge port 109, that is, the switch valve 110 controls the pouring out of the organic fertilizer inside the fermentation tank 102; a drive motor 111 is installed on the top of the fermentation tank 102, and the output shaft of the drive motor 111 is connected to the end of the stirring shaft 201, that is, the drive motor 111 drives the stirring shaft 201 to rotate.

[0026] When the fermentation tank 102 is used, the organic fertilizer is introduced into the fermentation tank 102 from the feed pipe 107, the internal temperature is heated by a heating device, the air in the vacuum layer 103 is extracted by a vacuum pump 104 regularly to maintain the purity of the vacuum inside the vacuum layer 103, the internal temperature of the fermentation tank 102 is kept constant, and the temperature displayed on the temperature measuring instrument 106 is always paid attention to, the temperature inside the fermentation tank 102 is controlled, and the drive motor 111 is started regularly to drive the stirring assembly 200 to stir the organic fertilizer inside the fermentation tank 102 to speed up the fermentation efficiency.

[0027] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0028] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A fermentation device for organic fertilizer processing, characterized in that: The invention comprises a support frame (101), a fermentation tank (102) is fixedly mounted on the support frame (101), a vacuum layer (103) is arranged inside the fermentation tank (102), an air pump (104) is fixedly mounted on the side wall of the fermentation tank (102), a nut (105) is also arranged on the air outlet pipe of the air pump (104), a temperature measuring instrument (106) is also fixedly mounted on the side wall of the fermentation tank (102), a stirring assembly (200) is also arranged inside the fermentation tank (102), and a support assembly (300) located on the inner side wall of the stirring tank is also arranged at the bottom of the stirring assembly (200).

2. The organic fertilizer processing fermentation device as claimed in claim 1, characterized in that: The stirring assembly (200) comprises a stirring shaft (201), a stirring blade (202) is fixedly mounted on the upper portion of the stirring shaft (201), and a spiral blade (203) is arranged on the lower portion of the stirring shaft (201).

3. The organic fertilizer processing fermentation device as claimed in claim 1, characterized in that: The support assembly (300) comprises a support plate group (301), a circular ring (302) is fixedly arranged at the center of the support plate group (301), and the circular ring (302) is sleeved on the bottom of the stirring shaft (201).

4. The organic fertilizer processing fermentation device as claimed in claim 1, characterized in that: A feed pipe (107) is also fixedly installed on the top of the fermentation tank (102), and a feed pump (108) is arranged on the feed pipe (107).

5. The organic fertilizer processing fermentation device as claimed in claim 1, characterized in that: The bottom of the fermentation tank (102) is also provided with a discharge port (109), and a switch valve (110) is installed on the discharge port (109).

6. The organic fertilizer processing fermentation device as claimed in claim 1, characterized in that: A driving motor (111) is installed on the top of the fermentation tank (102), and the output shaft of the driving motor (111) is connected to the end of the stirring shaft (201).